NEW ANSI BORING BAR PROGRAM

Transcription

1 NEW ANSI BORING BAR PROGRAM STEEL q CARBIDE q CARBIDE WITH COOLANT q INSERTS 2011

2 TABLE OF CONTENTS PAGE TABLE OF CONTENTS 1 NOMENCLATURE 2 INSERTS 3 CUTTING DATA 3-5 BORING BARS ORDERING INFORMATION MIN BORE RANGE Series SCLCR/L to Series SDUCR/L to ACCESSORIES Series STFCR/L to Boring Bar Sleeves D1=0.125 to CUSTOM TOOLING 10 Ask about our specials and existing inventory of bars not featured in our catalogs. t1

3 NOMENCLATURE BAR NOMENCLATURE SHANK MATERIAL C = carbide E = coolant thru carbide S = steel OAL M = 6 R = 8 S = 10 T = 12 HOLDING METHOD S = screw LEAD ANGLE L = 5º U = 3º F = 0º HAND OF BAR R = regular L = left S 10 M* - S C L C R - 2 SHANK DIA 06 = 3/8 08 = 1/2 10 = 5/8 12 = 3/4 16 = 1 * Reference only - not used in Everede ANSI style bar nomenclature! INSERT SHAPE C = 80º diamond D = 55º diamond T = triangular INSERT CLEARANCE C = 7º INSERT I.C. 2 = 1/4 3 = 3/8 INSERT NOMENCLATURE INSERT SHAPE C = 80º diamond D = 55º diamond T = triangle INSERT CLEARANCE C = 7º INSERT I.C. 2 = 1/4 3 = 3/8 RADIUS 1 =.015 T C G T TOLERANCE I.C. THICKNESS G = +/ /-.005 CHIPBREAKER/HOLE T = molded/iso style hole THICKNESS 1.5 = 3/ /32 2

4 INSERTS ANSI I.C. R T 7 EVEREDE PART NO. IC T R TL120 CV6 CCGT q q CCGT q q DCGT q q DCGT q q TCGT q q TL120 is a tough all around grade utilizing an ISO K30 substrate with a PVD TiALN coating. CV6 is a general purpose steel grade utilizing an ISO P30 substrate with a CVD TiN coating. TCGT q q MATERIAL GROUPS GRADE QUICK REFERENCE Material Group Description Grade Steel 1-3 Free machining & low carbon steels ( BHN) CV6 Tool Steel 5 Tool steels (<45 Rc) TL120 Stainless Steel 6-8 Austensic - moderate to difficult machinability (135/185 BHN) TL120 Cast Iron 9-11 Gray cast iron - low to medium hardness TL120 High-Temp High-Strength Alloys 12 Nickel & iron based superalloys (<48 Rc) TL120 Non-Ferrous Alloys 15 Free machining TL120 See page 5 for cutting data. 3

5 CUTTING DATA MATERIAL GROUPS Name Group Description Representative Materials Steels 1 Free machining & low carbon steels ( BHN) 2 Medium & high carbon steel (<35 Rc) 1008, 1010, 1018, 1020, 10L18, 1108, 1117, 1141, 1151, 11L44, 1200 series, 12L , 1040, 1045, 1055, 1080, 1085, 1090, 1525, 1541, 1551, 1561, Alloy steels (<45 Rc) 1300 series, 200 series, 4012, 4023, 4140, 4320, 4422, 5120, E51100, E52100, 6118, 6150, 7000 series, 8620, 8622, 8640, 8822, E-9310, Cr-Mo alloys 4 Case or induction hardened Hardened steels >45 Rc steels 5 Tool steels (<45 Rc) SAE classes A (A2 thru A10), D (D2 thru D7), H (H10 thru H42), M (M1 thru M47), O (O1 thru O7), S (S1 thru S7), T (T1 thru T15); wrought high carbon/ low alloy W1, W2, L2, P1, P6 Stainless Steels 6 Austensic - moderate to 200 & 300 series, XM-1, XM-5, XM-7, XM-21, CF-8M difficult machinability (135/185 BHN) 7 Martensitic - free cutting 400 & 500 series ( BHN) 8 Wrought precipitation hardened (32-35 Rc) 13-8Mo, 15-5PH, 17-4PH, 17-7PH Cast Iron 9 Gray cast iron - low to medium hardness 10 Nodular cast iron - medium hardness 11a Hardened cast iron (48-65 Rc) High-Temp High-Strength Non-Ferrous Alloys 11b Pearlitic gray iron Pearlitic gray iron 12 Nickel & iron based superalloys (<48 Rc) 13 Cobalt based superalloys (<45 Rc) A48 class 20, 25, 30, 35, 40, 45, 50, 55, 60; J431 grade G1800, G3000, G3500, G4000 A439-62, A467-67, A , , , , J434, D4512 Chilled cast iron, high-chrome white cast iron Inconel, Hastelloy, Waspalloy, Astroloy, Rene, Monel AiResist 213, Stellite, Haynes 25 (L605), Haynes Titanium based alloys Ti98.8, Ti99.9; tungsten, tantalum, zirconium 15 Free machining Low silicon aluminum 2024-T4, 2014-T6, 6061-T6, 2011-T3; brass, silver, platinum, gold 16 Non-free machining High silicon aluminum A380, A390, Duraclan, Ampco bronze, aluminum castings, aluminum bronze, copper alloys Non-Metallics 17 Easy to difficult to machine non-metallics Plastics, graphite, nylon, PVC, Kevlar, green ceramics & carbide 4

6 CUTTING DATA GRADE RECOMMENDATIONS Cutting Speeds (SFM) Material Group Description Grade Roughing Semi-finishing Finishing 1 Low carbon steels ( BHN) TL * * CV * 2 Medium & high carbon steel (<35 Rc) 3 Alloy steel (<45 Rc) 5 Tool steels (<45 R) 6 Austensic ( BHN) 7 Martensitic ( BHN) 8 PH (32-35 Rc) 9 Gray cast iron ( BHN) 10 Nodular cast iron ( BHN) 12 Nickel & iron superalloys (<48 Rc) 13 Cobalt superalloys (<45 Rc) 14 Titanium alloys ( BHN) TL * * CV * TL * * CV * TL120 * CV6 * * TL CV6 * * TL * CV6 * TL * TL CV6 * * TL CV * TL TL TL Non-ferrous TL Material Group Steel Tool Steel Stainless Steel Cast Iron High-Temp High- Stength Alloys Non-Ferrous Alloys DOC IPR DOC IPR DOC IPR DOC IPR DOC IPR DOC IPR CCGT CCGT DCGT DCGT TCGT TCGT ROUGH.020" ".020" ".020" ".030" ".015" ".090" " FINISH.007" ".007" ".007" ".007" ".007" ".007" " ROUGH.090" ".090" ".090" ".100" ".050" ".200" " FINISH.007" ".007" ".007" ".007" ".007" ".007" " ROUGH.020" ".020" ".020" ".030" ".015" ".090" " FINISH.007" ".007" ".007" ".007" ".007" ".007" " ROUGH.090" ".090" ".090" ".100" ".050" ".200" " FINISH.007" ".007" ".007" ".007" ".007" ".007" " ROUGH.020" ".020" ".020" ".030" ".015" ".090" " FINISH.007" ".007" ".007" ".007" ".007" ".007" " ROUGH.090" ".090" ".090" ".100" ".050" ".200" " FINISH.007" ".007" ".007" ".007" ".007" ".007" " 5

7 BORING BARS SERIES ANSI Right hand shown ALLOY STEEL SHANKS (Series ANSI/ISO) S06 SCLCR-2 S06 SCLCL / " S08 SCLCR-2 S08 SCLCL / " CCGT S10 SCLCR-2 S10 SCLCL-2 8 5/ " S12 SCLCR-3 S12 SCLCL-3 8 3/ " CCGT S16 SCLCR-3 S16 SCLCL-3 6 1" " Coolant thru available on request. CARBIDE SHANKS (Series ANSI/ISO) with Alloy Steel Head C06 SCLCR-2 C06 SCLCL / " C08 SCLCR-2 C08 SCLCL / " CCGT C10 SCLCR-2 C10 SCLCL-2 8 5/ " C12 SCLCR-3 C12 SCLCL-3 8 3/ " CCGT C16 SCLCR-3 C16 SCLCL-3 6 1" CARBIDE SHANKS (Series ANSI/ISO) with Alloy Steel Head Coolant Thru E06 SCLCR-2 E06 SCLCL / " E08 SCLCR-2 E08 SCLCL / " CCGT E10 SCLCR-2 E10 SCLCL-2 8 5/ " E12 SCLCR-3 E12 SCLCL-3 8 3/ " E16 SCLCR-3 E16 SCLCL " CCGT Insert CCGT uses screw #19035 and wrench # screw wrench tech page 6 Insert CCGT 32.51uses screw #19070 and wrench #19555.

8 BORING BARS SERIES ANSI Right hand shown ALLOY STEEL SHANKS (Series ANSI) S06 SDUCR-2 S06 SDUCL / " S08 SDUCR-2 S08 SDUCL / " DCGT S10 SDUCR-2 S10 SDUCL / " S12 SDUCR-3 S12 SDUCL / " DCGT S16 SDUCR-3 S16 SDUCL-3 6 1" " Coolant thru available on request. CARBIDE SHANKS (Series ANSI) with Alloy Steel Head C06 SDUCR-2 C06 SDUCL / " C08 SDUCR-2 C08 SDUCL / " DCGT C10 SDUCR-2 C10 SDUCL / " C12 SDUCR-3 C12 SDUCL / " C16 SDUCR-3 C16 SDUCL-3 6 1" " DCGT CARBIDE SHANKS (Series ANSI) with Alloy Steel Head Coolant Thru E06 SDUCR-2 E06 SDUCL / " E08 SDUCR-2 E08 SDUCL / " DCGT E10 SDUCR-2 E10 SDUCL / " E12 SDUCR-3 E12 SDUCL / " E16 SDUCR-3 E16 SDUCL-3 6 1" " DCGT Insert DCGT uses screw #19035 and wrench # screw wrench tech page 7 Insert DCGT 32.51uses screw #19070 and wrench #19555.

9 BORING BARS SERIES ANSI Right hand shown ALLOY STEEL SHANKS (Series ANSI) S06 STFCR-2 S06 STFCL / " S08 STFCR-2 S08 STFCL-2 9 1/ " TCGT S10 STFCR-2 S10 STFCL-2 7 5/ " S12 STFCR-3 S12 STFCL / " TCGT S16 STFCR-3 S16 STFCL-3 6 1" " Coolant thru available on request. CARBIDE SHANKS (Series ANSI) with Alloy Steel Head C06 STFCR-2 C06 STFCL / " C08 STFCR-2 C08 STFCL-2 9 1/ " TCGT C10 STFCR-2 C10 STFCL-2 7 5/ " C12 STFCR-3 C12 STFCL / " C16 STFCR-3 C16 STFCL TCGT CARBIDE SHANKS (Series ANSI) with Alloy Steel Head Coolant Thru E06 STFCR-2 E06 STFCL / " E08 STFCR-2 E08 STFCL-2 9 1/ " TCGT E10 STFCR-2 E10 STFCL-2 7 5/ " E12 STFCR-3 E12 STFCL / " E16 STFCR-3 E16 STFCL-3 6 1" " TCGT Insert TCGT uses screw #19035 and wrench # screw wrench tech page 8 Insert TCGT 32.51uses screw #19070 and wrench #19555.

10 BORING BAR SLEEVES BORING BAR SLEEVES EVEREDE PART NUMBER D1 D2 B A D3 BAR DIA SHANK DIA BAR DEPTH OAL HEAD DIA SCREW # BBS-125/375 1/8 3/8 3/4 4 3/ BBS-125/500 1/8 1/2 3/4 4 3/ BBS-125/625 1/8 5/8 3/4 4 3/ BBS-125/750 1/8 3/4 3/4 5 3/ BBS-125/1000 1/8 1 3/4 6 3/ BBS-156/375 5/32 3/8 3/4 4 3/ BBS-156/500 5/32 1/2 3/4 4 7/ BBS-156/625 5/32 5/8 3/4 4 7/ BBS-156/750 5/32 3/4 3/4 5 7/ BBS-156/1000 5/32 1 3/4 6 7/ BBS-156/1250 5/32 1-1/4 3/4 8 7/ BBS-156/1500 5/32 1-1/2 3/4 8 7/ BBS-187/375 3/16 3/8 3/4 4 3/ BBS-187/500 3/16 1/2 3/4 4 7/ BBS-187/625 3/16 5/8 3/4 4 7/ BBS-187/750 3/16 3/4 3/4 5 7/ BBS-187/1000 3/16 1 3/4 6 7/ BBS-187/1250 3/16 1-1/4 3/4 8 7/ BBS-187/1500 3/16 1-1/2 3/4 8 7/ BBS-250/500 1/4 1/ / BBS-250/625 1/4 5/ / BBS-250/750 1/4 3/ / BBS-250/1000 1/ / BBS-250/1250 1/4 1-1/ / BBS-250/1500 1/4 1-1/ / BBS-312/625 5/16 5/8 1-1/4 4 5/ BBS-312/750 5/16 3/4 1-1/4 5 11/ BBS-312/1000 5/ /4 6 11/ BBS-312/1250 5/16 1-1/4 1-1/4 8 11/ BBS-312/1500 5/16 1-1/2 1-1/4 8 11/ BBS-375/625 3/8 5/8 1-1/2 4 5/ BBS-375/750 3/8 3/4 1-1/2 5 3/ BBS-375/1000 3/ /2 6 3/ BBS-375/1250 3/8 1-1/4 1-1/2 8 3/ BBS-375/1500 3/8 1-1/2 1-1/2 8 3/ BBS-500/750 1/2 3/ / BBS-500/1000 1/ BBS-500/1250 1/2 1-1/ BBS-500/1500 1/2 1-1/ BBS-625/1250 5/8 1-1/ / BBS-625/1500 5/8 1-1/ / BBS-750/1250 3/4 1-1/4 2-1/ / BBS-750/1500 3/4 1-1/2 2-1/ /

11 Custom Tooling E Indexable Modified Standards: Countersinks, chamfer mills, counter bores, boring bars Complete Custom Tooling: Hollow mills, plunge mills and endmills Back boring bars, profile bars, groove bars, and features/form generating tooling Multi-operation and /or multi-step tooling, endmills, porting tools, spade drills Engineering Support: Made to your engineering drawings Utilizing special and/or ISO standard inserts Engineered from piece part drawings or samples Visit for downloadable modified standard prints Solid Carbide Tooling and Carbide Tipped Tooling Drills, Step Tools, Reamers, Aircraft tooling, Composite Machining Tooling Custom Tooling: Engineered from piece part drawings Made to your engineering drawings Utilizing brazed, solid and/or combination of both technologies Everede Advantages Fast Quote response time Timely approval print process Quick deliveries Indexable, Solid Carbide or Brazed Carbide The Right Solution from One Source 5296 Northwest Highway Chicago, Illinois Phone: (773) Toll Free: (800)

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