Met al seat ed valves. Inspired By Challenge

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1 Met al seat ed valves Inspired By Challenge

2 Floating Valves 00 C / 75 F 5 C / 000 F 50 C / 00 F Ordering code system Introduction Metal seated ball valve Habonim s tough line of metal seated valves excels in the harshest industrial environments, where valve failures can damage plant eciency, reduce protability and endanger safety. Habonim s meticulously engineered metal seated valve can withstand the harshest applications and process conditions, including extreme high temperature, high pressure and abrasive medium. Careful metallurgical selection of all valve parts, the development of special surface, including and hard coatings, and thorough analyses of mechanical strength and thermal expansion ensure that the Habonim MTM line is the best choice for industry s toughest applications. The lower temperature range from -0 C (-7 F) to 00 C (75 F) undergoes Habonim s unique surface treatment, LTN (Low Temperature lasma carbo-nitriding). LTN is a cost eective hardening system for austenitic stainless steel, which provides a minimum thickness of 0 microns and more than triple (>HRC) the natural hardness of the base material. For the higher temperature range from 00 C (75 F) and up to 5 C (000 F) Habonim oers various HVOF spray solutions based on chromium and tungsten carbides. For the even higher temperature range from 5 C (000 F) and up to 50 C (00 F) Habonim uses SME B. listed forged bar material for the construction of the valve pressure-containing elements. For the severe abrasive conditions of the pulp and paper industry, Habonim oers also a minimum of.5 mm thick, hard stellite coating. Each coating is specically engineered to the customer s application in order to provide outstanding resistance to abrasion and corrosion for a lifetime of eective operation in harsh applications. Each ball and seat sub-assembly is accurately machined, ground and then mate-lapped for a perfect match. The complete valve assembly demonstrates high repeatability in terms of sealing (Rate B - factory tested), low torque and smooth operation at various temperatures and pressures. Habonim uses SME B. listed cast material for the valve body and ends. Standards of compliance Factory certication ISO Quality management system NSI B., I D / ISO, ISO 79 Valve design NSI B.0. NT - National ipe Taper thread ISO 7-, JIS B00 BST - British Standard ipe Taper thread DIN 5 BS NSI B., EN 70 Socket weld end connection NSI B.5, EN7- Buttweld end connection (Schedule 5, 0, 0, 0) NSI B.5, EN 09 t & Flange dimensions NSI B.0, EN 55 Face-to-Face dimensions NCE MR-075, ISO 55-// Materials for use in H S-containing environments in oil and gas production EN -, I 59, NSI FCI 70- Testing of metallic valves - ressure tests, test procedures and acceptance criteria. Certications I 07, ISO 097 Testing of valves - Fire type-testing requirements ED 97//EC Module H ressure equipment directive TEX 9/9/EC equipment and protective systems intended for use in potentially explosive atmospheres (optional for actuated unit only) IEC 50- SIL / Safety integrity level - Functional safety of electrical/ electronic/programmable electronic safety-related systems (optional for actuated unit only) Documentation EN 00. /. /. Metallic materials - types of inspection documents 2

3 Valves design Basic design Temperature range Surface treatment Materials T design Temperature range Coating Materials T design Temperature range Coating Materials Operation Series in range Z47 / Z47T series Size range ressure range Size range ressure range End connections Z7 / Z7T series Size range ressure range End connections Z74 / Z74T series Size range ressure range End connections Z78 / Z78T series Size range ressure range End connections Z77 / Z77T series Size range ressure range End connections Z28 / Z28T series Size range ressure range Size range ressure range -0 C to +00 C (-7 F to +75 F) LTN Stainless steel 5 CFM/CFM, 79 /L, Carbon steel WCB, 05, 50 LF -0 C to +5 C (-7 F to +000 F) HVOF Cr C (Chromium Carbide), HVOF WC-Co (Tungsten Carbide) and Stellite Stainless steel 5 CFM/CFM, 79 /L, carbon steel WCB, 05, 50 LF -0 C to +50 C (-7 F to +00 F) HVOF Cr C (Chromium Carbide) Stainless steel 79 /H, F Lever or gear operated, pneumatic or electric actuated Standard and full / - " (DN - DN50) NSI Class 00 Vacuum 0 - Tor to 0 bar (90 psi) / - " (DN5 - DN00) NSI Class 00 Vacuum 0 - Tor to 70 bar (05 psi) Threaded, welded, anged Full / - (DN5 - DN00) NSI Class 50 Vacuum 0 - Tor to 0 bar (90 psi) Flanged Full / - (DN5 - DN00) NSI Class 00 Vacuum 0 - Tor to 50 bar (75 psi) Flanged Full / - (DN5 - DN50) DIN N0 Vacuum 0 - Tor to 0 bar (50 psi) Flanged Full - (DN0 - DN00) DIN N Vacuum 0 - Tor to bar (0 psi) Flanged Standard and full / - (DN - DN50) NSI Class 500 Vacuum 0 - Tor to bar (000 psi) / - (DN5 - DN00) NSI Class 500 Vacuum 0 - Tor to 55 bar (700 psi)

Floating Valves 400 C / 752 F 58 C / 000 F 50 C / 200 F Ordering code system Design features up to 400 C / 752 F pp ow direction plate Variety of surface treatments and coatings to withstand

4 Floating Valves 400 C / 752 F 58 C / 000 F 50 C / 200 F Ordering code system Design features up to 400 C / 752 F pp ow direction plate Variety of surface treatments and coatings to withstand corrosion and wear Body Standard and full design Unidirectional High ow capacity and minimum turbulence Fire safe certied to I 07 and ISO 097 and metal seats set Leak rate to EN- Rate B (factory tested) is achieved by accurate grinding and lapping processes Various surface treatments and coatings available for superb corrosion and abrasion resistance Constant preload of ball/seats set obtained by Inconel 7 Belleville spring Low operating torque Stem Blowout-proof design Solid one-piece Tight stem-to-ball engagement High torque durability Live loaded stem seal Minimum thermal expansion One size up and shorter body bolts dditional spring washers Tongue & groove labyrinth design Zero leakage into the atmosphere Full compression of encapsulated body seal ccurate alignment of all parts 4

Solid cast body and ends Standard and full design ccurate alignment of all parts High ow capacity and minimum turbulence Fire safe design to I 07 and ISO 097 and metal seats set Various coatings

5 Solid cast body and ends Standard and full design ccurate alignment of all parts High ow capacity and minimum turbulence Fire safe design to I 07 and ISO 097 and metal seats set Various coatings available for superb corrosion and abrasion resistance Constant preload of ball/seats set obtained by Inconel 7 Belleville spring Body seals Encapsulated body and bonnet seal guarantees zero leakage Bonnet Solid extended bonnet allows safe operation at extremely high temperature Remote automatic operator will work under moderate enviroment conditions Low maintenance and operation requirements Oversized non-rising extended stem perfectly aligned durable even under heavy load. Broad ball-stem connection allows torque transfer with no surface compressive deformation Two metallic bearings ensures valve stem aligned rotation Inconel 7 thrust bearings eliminate galling of stem and valve body Stem seal Live loaded expanded graphite stem seal guarantees low emission 5

6 Floating Valves Ordering e system T Series un bearings Mate lapp at truction Body Full compliant with SME B. Robust body and bonnet construction from special alloys Double the number of shorter bolts reduces thermal expansion and maintain valve shell integrity even at elevated temperatures and pressures Bolts maintain mechanical properties at temperatures as high as 00 C / 7 F ISO 5 top platform for easy mounting of actuator and accessories Stem erfectly aligned extended stem Oversized blow out-proof extended stem capable of delivering high torque load Broad ball-stem connection allows torque transfer with no surface compression deformation Two metallic bearings ensure valve-stem aligned rotation Inconel 7 thrust bearings eliminate galling of stem and valve body and metal seats set Rigid metallic seats maintain geometric accuracy over wide ranges of pressure and temperature load Leak rate to EN- Rate B (factory tested) is achieved by accurate grinding and lapping processes HVOF coatings available for superb corrosion and abrasion resistance Constant preload of ball/seats set obtained by Inconel 7 Belleville spring

7 Floating Valves 00 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size 4-2 DN8-DN50 Class 00 Z47T Series Valve dimensions S H D C ø reparation for actuation B ½ without nut ¾" - with nut ø W M Stem flats show valve ball position N thread Std. Full Unit TxL thread F CD Welded Threaded B C D H S W M N F W TxL Weight kg/lb DN5 DN8, DN0 mm / 7.0 (F0) M5x0 /2 /4, /8 inch UNF DN20 DN5 mm / 7.0 (F0) M5x0 /4 /2 inch UNF DN25 DN20 mm / 7.0 (F0) M5x0 " /4 inch UNF DN2 DN25 mm / 7.0 (F0) M5x0 /4" " inch UNF DN40 DN2 mm /.00 (F05) Mx /2" /4" inch UNF DN50 DN40 mm /.00 (F05) Mx 2" /2" inch UNF Kv Cv 28

8 Size 4-2 DN8-DN50 Class 00 Z47T Series Components & materials B 5C 2B Item Description Material specication Qty. Body 5 CFM, WCB, 05 2 Downstream end 5 CFM, WCB, 05, 79 2B Upstream end 5 CFM, WCB, 05, 79 Base material: F, FH, F Coating**: CrC - Chromium Carbide 4 Stem B7 N077 Inconel 7 5 Downstream seat Base material: F, FH, F Coating**: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating**: CrC - Chromium Carbide 5C Upstream seat spring Inconel 7 * Body seal Graphite * Seat seal Graphite Stem thrust seal 79 L, Hardended with LTN - Low 7* Temperature lasma carbonitriding technology. B7 N077 Inconel 7 8 Stop pin 5 0 Item Description Material specication Qty. 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Locking clip, 4 Handle 59 G000 Zinc plate, Serrated washer 9 Handle nut 9 M, EN Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 5 CFM, 79, 79 H 29 Bonnet bolts 9 BM, 5 0 * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (T) 29

9 Floating Valves 00 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size DN5-DN200 Class 00 Z47T Series Valve dimensions S H D C ø B ø W TxL thread F CD Std. Full Unit Welded Threaded B C D H S W M M (DD) Q N F TxL Weight kg/lb DN5 DN50 mm "-.70 (F0) M0x 2 /2 2" inch UNF DN80 DN5 mm "-.70 (F0) M0x " 2 /2 inch UNF DN00 DN80 mm / -.0 (F) Mx 4" " inch UNF DN50 DN00 mm / -.0 (F) Mx " 4" inch UNF DN200 DN50 mm " UN (F) 5.00 Mx.0 5 8" " inch DN200 mm / (F) M0x 8" inch UN (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. Kv Cv 0

Size 2 2-8 DN5-DN200 Class 00 Z47T Series Components & materials 4 4B 4C 2 4 0 9 8 7 2 22 29 27 2 5 25 22 24 5C 5B Item Description Material specication Qty.

5 F Coating**: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating**: CrC - Chromium Carbide 5C Upstream seat spring Inconel 7 * Body seal Graphite B* Seat seal Graphite Stem

10 Size DN5-DN200 Class 00 Z47T Series Components & materials 4 4B 4C C 5B Item Description Material specication Qty. Body 5 CFM, WCB 2 Downstream end 5 CFM, WCB, 79 2B Upstream end 5 CFM, WCB, 79 Base material: F, FH, F Coating**: CrC - Chromium Carbide 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating**: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating**: CrC - Chromium Carbide 5C Upstream seat spring Inconel 7 * Body seal Graphite B* Seat seal Graphite Stem thrust seal 79 L, Hardended with LTN - Low 7* Temperature lasma carbonitriding technology. B7 N077 Inconel 7 8 Stop pin 5 0 Item Description Material specication Qty. 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Tab lock washer Handle C.St. 9 G000 Zinc plate, Stop plate C.St..00 Zinc plate, 0 0 Wrench head Ductile Iron 5 Gr. 5-5-, WCB, 4B 5 CFM Wrench bolt EN /-0, 9 Gr B/BM 7 Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 5 CFM, 79, 79 H 29 Bonnet bolts 9 BM, * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (T)

11 Floating Valves 00 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - 2 DN25-DN40 Class 50/00 Z7T/Z74T Series Valve dimensions S D C H ø reparation for actuation B ½ without nut ¾" - with nut ø W M Stem flats show valve ball position N thread Std. Unit TxL thread F CD B W Weight kg/lb Kv C D H S M N F TxL Cv DN25 mm / UNF 7.0 (F0) M5x0 inch DN40 mm / UNF.50 (F05) Mx /2 inch Use Z7T valve series for sizes ½" (DN5) and ¾" (DN0) 2

12 Size - 2 DN25-DN40 Class 50/00 Z7T/Z74T Series Components & materials B 5C Item Description Material specication Qty. Body 79, L, 79, 50 LF, 5 CFM, WCB 2 end 79, L, 79, 50 LF, 5 CFM, WCB Base material: F, FH, F Coating**: CrC - Chromium Carbide 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating**: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating**: CrC - Chromium Carbide 5C Upstream seat spring Inconel 7 * Body seal Graphite * Seat seal Graphite Stem thrust seal 79 L, Hardended with LTN - Low 7* Temperature lasma carbonitriding technology. B7 N077 Inconel 7 Item Description Material specication Qty. 8 Stop pin 5 0 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Locking clip, 4 Handle 59 G000 Zinc plate, Serrated washer 9 Handle nut 9 M, EN Sleeve VC Body bolts/studs 9 BM, 9 B7 zinc plated,5 0 9 Body nuts 9 B, 9 7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 5 CFM, 79, 79 H 29 Bonnet bolts 9 BM, * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (T)

13 Floating Valves 00 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size 2-8 DN50-DN200 Class 50/00 Z7T/Z74T Series Valve dimensions S H D C ø B reparation for actuation ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. Unit B W C D H S M M Weight kg/lb Kv Q N F TxL DD Cv DN50 mm M0X (F07) Mx inch DN80 mm "-.70 (F0) M0x inch UNF DN00 mm / -.0 (F0) Mx 4" inch UNF DN50 mm / -.0 (F) Mx " inch UNF DN200 mm " UN (F)5.00 Mx inch (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. 4

14 Size 2-8 DN80-DN200 Class 50/00 Z7T/Z74T Series Components & materials 4 4B 4C B 29 5C reparation for actuation Item Description Material specication Qty. Body 5 CFM, WCB 2 end 5 CFM, WCB Base material: F, FH, F Coating**: CrC - Chromium Carbide 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating**: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating**: CrC - Chromium Carbide 5C Upstream seat spring Inconel 7 * Body seal Graphite * Seat seal Graphite Stem thrust seal 79 L, Hardended with LTN - Low 7* Temperature lasma carbonitriding technology. B7 N077 Inconel 7 8 Stop pin 5 0 Item Description Material specication Qty. 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Tab lock washer Handle C.St. 9 G000 Zinc plate, Stop plate C.St..00 Zinc plate, 0 0 Wrench head Ductile Iron 5 Gr. 5-5-, WCB, 4B 5 CFM Wrench bolt EN /-0, 9 Gr B/BM 7 Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 5 CFM, 79, 79 H 29 Bonnet bolts 9 BM, * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (T) 5

15 Floating Valves 00 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system Size - 2 DN25-DN40 N40 Z78T Series Valve dimensions S D C H ø reparation for actuation B ½ without nut ¾" - with nut ø W M Stem flats show valve ball position N thread Std. Unit TxL thread F CD Weight kg/lb Kv B C D H S W M N F TxL F F4 F F4 Cv DN25 mm (F0) / UNF M5x0 inch DN40 mm (F05) / UNF Mx /2 inch Use Z7T valve series for sizes ½" (DN5) and ¾" (DN0)

16 Size - 2 DN25-DN40 N40 Z78T Series Components & materials B 5C Item Description Material specication Qty. Body 79, L, 79, 50 LF, XCrNiMo 7 (.0), GS-C5 (DIN.09 2 end 79, L, 79, 50 LF, XCrNiMo 7 (.0), GS-C5 (DIN.09 Base material: F, FH, F Coating**: CrC - Chromium Carbide 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating**: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating**: CrC - Chromium Carbide " 5C Upstream seat spring Inconel 7 * Body seal Graphite * Seat seal Graphite Stem thrust seal 79 L, Hardended with 7* LTN - Low Temperature lasma carbonitriding technology. B7 N077 Inconel 7 Item Description Material specication Qty. 8 Stop pin 5 0 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Locking clip, 4 Handle 59 G000 Zinc plate, Serrated washer 9 Handle nut 9 M, EN Sleeve VC Body bolts/studs 9 BM, 9 B7 zinc plated,5 0 9 Body nuts 9 B, 9 7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 5 CFM, 79, 79 H 29 Bonnet bolts 9 BM, 5 0 * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (T) 7

17 Floating Valves S Size 2 DN50 N40 Z78T Series Size - DN80-DN50 N Z77T Series Valve dimensions 00 C / 75 F 58 C / 000 F 50 C / 00 F Ordering code system H D C ø B reparation for actuation ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. Unit B C D H S W M M (DD) Q N F TxL Weight kg/lb DN50 mm M0X (F07) Mx inch DN80 mm (F0) M0x inch UNF DN00 mm / -.0 (F0) Mx 4" inch UNF DN50 mm / -.0 (F) Mx inch UNF (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. Cv 8

18 Components & materials Size 2 DN50 N40 Z78T Series Size - DN80-DN50 N Z77T Series 4 4B 4C B 29 5C reparation for actuation Item Description Material specication Qty. Body XCrNiMo 7 (.0), GS-C5 (DIN.09) 2 end XCrNiMo 7 (.0), GS-C5 (DIN.09) Base material: F, FH, F Coating**: CrC - Chromium Carbide 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating**: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating**: CrC - Chromium Carbide 5C Upstream seat spring Inconel 7 * Body seal Graphite * Seat seal Graphite 7* Stem thrust seal "79 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N077 Inconel 7" Item Description Material specication Qty. 8 Stop pin 5 0 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Tab lock washer Handle C.St. 9 G000 Zinc plate, Stop plate C.St..00 Zinc plate, 0 0 Wrench head Ductile Iron 5 Gr. 5-5-, WCB, 4B 5 CFM Wrench bolt EN /-0, 9 Gr B/BM 7 Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 5 CFM, 79, 79 H 29 Bonnet bolts 9 BM, * Repair kit components ** Other coatings avilable WC-Co - Tungsten Carbide with Cobalt binder (HVOF), Stellite (T) 9

19 Floating Valves 00 C / 75 F 5 C / 000 F 50 C / 200 F Ordering code system Size 4-4 DN8-DN2 Class 00 Z47T Series Valve dimensions S D C H ø reparation for actuation B ½ without nut ¾" - with nut ø W M Stem flats show valve ball position TxL thread F CD N thread Std. Full Unit Welded Threaded B C D H S W M N F W TxL Weight kg/lb DN5 DN8, DN0 mm / 7.0 (F0) M5x /2 /4, /8 inch UNF DN20 DN5 mm / 7.0 (F0) M5x /4 /2 inch UNF DN25 DN20 mm / 7.0 (F05) Mx " /4 inch UNF DN2 DN25 mm / 7.0 (F05) Mx /4" " inch UNF Kv Cv 40

20 Size 4-4 DN8-DN2 Class 00 Z47T Series Components & materials C 5B 2B 2 5 Item Description Material specication Qty. Body 79 H, 79 H, F, B7 N077 Inconel 7 2 Downstream end 79 H, 79 H, F, B7 N077 Inconel 7 2B Upstream end 79 H, 79 H, F, B7 N077 Inconel 7 Base material: F, FH, F Coating: CrC - Chromium Carbide 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating: CrC - Chromium Carbide Upstream seat Base material: F, FH, 5B F Coating: CrC - Chromium Carbide 5C Upstream seat spring Inconel 7 * Body seal Graphite * Seat seal Graphite 7* Stem thrust seal "79 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N077 Inconel 7" Item Description Material specication Qty. 8 Stop pin 5 0 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Locking clip, 4 Handle 59 G000 Zinc plate, Serrated washer 9 Handle nut 9 M, EN Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze Bonnet 79 H, 79 H, B7 N077 2 Inconel 7 29 Bonnet bolts 9 BM, 5 0 * Repair kit components 4

21 Floating Valves 00 C / 75 F 5 C / 000 F 50 C / 200 F Ordering code system Size 2 - DN40-DN50 Class 00 Z47T Series Valve dimensions S D C H ø reparation for actuation B ø W Stem groove shows valve Q M ball position M N thread N thread M TxL thread F CD DD Square Std. Full Unit Welded Threaded B C D H S W M M DD Q N F W TxL Weight kg/lb DN40 DN2 mm M0x.5.5 (F07) Mx0 5 9 /2 /4 inch DN50 DN40 mm M0x.5.5 (F07) Mx " /2 inch DN5 DN50 mm "-.50 (F0) M0x 2 /2 2" inch UNF DN80 DN5 mm /"-.0 (F) Mx " 2 /2 inch UNF DN00 DN80 mm /"-.0 (F) Mx0 4" " inch UNF DN50 DN00 mm " UN (F)5.00 M0x5 5 7 " 4" inch (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. Kv Cv 42

22 Size 2 - DN40-DN50 Class 00 Z47T Series Components & materials 4 7 7C B 22 5B 5C 2 5 reparation for actuation Item Description Material specication Qty. Body 79 H, 79 H, F, B7 N077 Inconel 7 2 Downstream end 79 H, 79 H, F, B7 N077 Inconel 7 2B Upstream end 79 H, 79 H, F, B7 N077 Inconel 7 Base material: F, FH, F Coating: CrC - Chromium Carbide with Nickel Chrome binder (HVOF) 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating: CrC - Chromium Carbide " Upstream seat Base material: F, FH, 5B F Coating: CrC - Chromium Carbide " 5C Upstream seat spring Inconel 7 * Body seal Graphite B* Seat seal Graphite 7* Stem thrust seal "79 L, Hardended with LTN - Low Temperature lasma carbonitriding technology. B7 N077 Inconel 7" Item Description Material specication Qty. 8 Stop pin 5 0 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Tab lock washer Handle C.St. 9 G000 Zinc plate, Stop plate C.St..00 Zinc plate, 0 0 4B Wrench head Ductile Iron 5 Gr. 5-5-, WCB, 5 CFM Wrench bolt EN /-0, 9 Gr B/BM 7 Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 79 H, 79 H,B7 N077 Inconel 7 29 Bonnet bolts 9 BM, * Repair kit components 4

23 Floating Valves 00 C / 75 F 5 C / 000 F 50 C / 200 F Ordering code system Size 4-4 DN8-DN2 Class 2500 Z28T Series Valve dimensions S D C H ø reparation for actuation B ½ without nut ¾" - with nut ø W M Stem flats show valve ball position TxL thread F CD N thread Std. Full Unit Welded Threaded B C D H S W M N F W TxL Weight kg/lb DN5 DN8, DN0 mm / 7.0 (F0) M5x /2 /4, /8 inch UNF DN20 DN5 mm / 7.0 (F0) M5x /4 /2 inch UNF DN25 DN20 mm / 7.0 (F05) Mx " /4 inch UNF DN2 DN25 mm / 7.0 (F05) Mx /4" " inch UNF Kv Cv 44

24 Size 4-4 DN8-DN2 Class 2500 Z28T Series Components & materials B C 5B Item Description Material specication Qty. Body 79 H, 79 H, F, B7 N077 Inconel 7 2 Downstream end 79 H, 79 H, F, B7 N077 Inconel 7 2B Upstream end 79 H, 79 H, F, B7 N077 Inconel 7 Base material: F, FH, F Coating: CrC - Chromium Carbide " 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating: CrC - Chromium Carbide " Upstream seat Base material: F, FH, 5B F Coating: CrC - Chromium Carbide " 5C Upstream seat spring Inconel 7 * Body seal Graphite * Seat seal Graphite Stem thrust seal 79 L, Hardended with LTN - Low 7* Temperature lasma carbonitriding technology. B7 N077 Inconel 7 Item Description Material specication Qty. 8 Stop pin 5 0 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Locking clip, 4 Handle 59 G000 Zinc plate, Serrated washer 9 Handle nut 9 M, EN Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze 2 Bonnet 79 H, 79 H, B7 N077 Inconel 7 29 Bonnet bolts 9 BM, 5 0 * Repair kit components 45

25 Floating Valves 00 C / 75 F 5 C / 000 F 50 C / 200 F Ordering code system Size 2 - DN40-DN50 Class 500 Z28T Series Valve dimensions S D C H ø reparation for actuation B Stem groove shows valve Q M ball position M ø W N thread N thread M TxL thread F CD DD Square Std. Full Unit Welded Threaded B C D H S W M M DD Q N F W TxL Weight kg/lb DN40 DN2 mm M0x.5.5 (F07) Mx0 5 9 /2 /4 inch DN50 DN40 mm M0x.5.5 (F07) Mx " /2 inch DN5 DN50 mm "-.50 (F0) M0x 2 /2 2" inch UNF DN80 DN5 mm /"-.0 (F) Mx " 2 /2 inch UNF DN00 DN80 mm N/ /"-.0 (F) Mx0 4" " inch.5. N/ UNF DN50 DN00 mm N/ " UN (F)5.00 M0x5 5 7 " 4" inch N/ (-) Due to high valve torque pipe handle cannot be used. manual gear or automation means should be used to operate the valve. Kv Cv 4

26 Size 2 - DN40-DN50 Class 500 Z28T Series Components & materials 4 4B B 5C 5B reparation for actuation Item Description Material specication Qty. Body 79 H, 79 H, F, B7 N077 Inconel 7 2 Downstream end 79 H, 79 H, F, B7 N077 Inconel 7 2B Upstream end 79 H, 79 H, F, B7 N077 Inconel 7 Base material: F, FH, F Coating: CrC - Chromium Carbide " 4 Stem B7 N077 Inconel 7 Downstream seat Base material: F, FH, 5 F Coating: CrC - Chromium Carbide " Upstream seat Base material: F, FH, 5B F Coating: CrC - Chromium Carbide " 5C Upstream seat spring Inconel 7 * Body seal Graphite B* Seat seal Graphite Stem thrust seal 79 L, Hardended with LTN - Low 7* Temperature lasma carbonitriding technology. B7 N077 Inconel 7 8 Stop pin 5 0 Item Description Material specication Qty. 9* Stem seal Graphite 0 Follower B7 L Disc spring 9 7-7H 2 Stem nut 9 M, EN Tab lock washer Handle C.St. 9 G000 Zinc plate, Stop plate C.St..00 Zinc plate, 0 0 4B Wrench head Ductile Iron 5 Gr. 5-5-, WCB, 5 CFM Wrench bolt EN /-0, 9 Gr B/BM 7 Sleeve VC Body bolts 9 BM, 9 B7 zinc plated, rrow ow Tag (not shown) Bonnet seal Graphite 25 Stem Bearing B7 N077 Inconel 7, Bonze Bonnet 79 H, 79 H,B7 N077 2 Inconel 7 29 Bonnet bolts 9 BM, * Repair kit components 47

27 Floating Valves 00 C / 75 F 5 C / 000 F 50 C / 00 F Ordering code system Ordering code system The HBONIM metal seated ball valve identication code Z 7 - M N G / Size Features Series Design Body/End /Seats Stem Hardening Seals Connection Special Features Size Code inch mm 02 /4 5 0 / / / /4 5 / / B N (2) D S Full bore Control Features Diverter bottom entry Diverter side entry Z47 cs design Series Z28 High pressure design Z7 Flanged NSI 50 Z74 Flanged NSI 00 Z78 Flanged DIN N Z78 Flanged DIN N0 X (4) T () T () Design -0 C to 0 C (-7 F to + F) HermetiX stem seal -0 C to +00 C (-7 F to +75 F) -0 C to +5 C (-7 F to +000 F) -0 C to +50 C (-7 F to +00 F) 4 F I U H D K S Body / End connection STM 05 C.St C.St WCB STM 79 S.St. /L STM 5 S.St CFM/CFM STM 50 LF C.St Inconel 5 STM F STM 79 STM 79 H Duplex 995 CDMN S.Duplex 995 CEMN 5 5SMO 5 CKMCuN / Seats Set STM 79 S.St. / L G STM 79 S.St. Ti L STM 79 S.St. 0H N STM 79 S.St. 0 D D Duplex 79 S0 K S.duplex 79 S750 S 5SMO 79 S5 Stem M S.St. 7-H Z Inconel 7 N I O E Hardening LTN - Low Temperature lasma carbonitriding Cr C - Chromium Carbide with Nickel Chrome binder - HVOF technique WC-Co - Tungsten Carbide with Cobalt binder - HVOF technique Stellite - T technique Seals G Expended Graphite B NBR Sh. 90 V Viton Sh. 70 V0 (2) WR FF RTJ Special Features Characterized control downstream seat DD Stem Flat facing Ring type joint facing 59 C ball B Rolled bar BST BS DIN NT End Connection () DIN 999 (BS) B.0. XBW Extended buttweld XSW Extended Socket Weld Flange connection NSI B.5 (B.7 series ) - Raised Face 50, 00, 00, 900, 500, 500 EN 09 t.& Raised Face N, N5, N0, N, N00, N50, N00 () The material code of construction identify between the two temperature segments. () For more information use Habonim control valves catalog. () Other end connections are available upon request. () Use Series without the '' sux. It is essential to provide as many details possible on the application such as: media, temperature, pressure, pipe line size and type of connection. In some applications the available options above are limited to specic sizes. Consult with Habonim for details. 48

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29 w w w. h a b o n i m. c o m ISREL Habonim Headquarter Tel: Fax: sales_international@habonim.com US Habonim US Toll Free hone: Toll Free Fax: sales_usa@habonim.com UK Habonim UK Tel: Fax: sales_uk@habonim.com China Habonim China Tel: *4 Fax: sales_china@habonim.com ustralia Habonim ustralia Tel: sales_au@habonimau.com 2/5