PRO-I BOLTE STUD WELDING TECHNOLOGY BY

Transcription

1 GENERATION 2018 welding f sheer cnnectrs 25 mm with 63 A mains plug faster welding sequences welding prgramme library welding prgramme strage fr each gun cnnectin ptimized menu structure and peratin new authrizatin cncept user-specific menu cnfiguratin BOLTE PRO-I INVERTER STUD WELDING UNITS FOR DRAWN ARC AND SHORT CYCLE STUD WELDING MODERN INVERTER TECHNOLOGY FOR EXCELLENT WELDING QUALITY STUD WELDING TECHNOLOGY BY BOLTE STUD WELDING

2 EASY OPERATION ALSO IN CASES OF PROBLEMATIC POWER SUPPLY THROUGH INTEGRATED ELECTRONIC WIDE-RANGE PO- WER SUPPLY UNIT (SUPPLY AREA: V) INTEGRATED WELDING PARAMETER MONITORING (OPTIONAL: WELDING PARAMETER MEMORY) 59 USER-SPECIFIC WELDING PROGRAMMES STORABLE FAST WELDING SEQUENCES THROUGH INNOVATIVE COOLING CONCEPT POWERFUL! HIGH WELDING CURRENT FOR MAXIMUM WELDING DIAMETERS HIGH EFFICIENCY! LOW POWER CONSUMPTION! LIBRARY WITH PRE-INSTALLED WELDING PROGRAMMES (SELECTABLE VIA STUD DIAMETER AND TYPE) CONTROLLING AND MONITORING OF ALL FUNCTIONS AND PARAMETERS BY FAST AND HIGH-PERFORMANCE MICROPROCESSOR WELDING PROGRAMME STORAGE FOR EACH GUN CONNECTION MULTI GUN UNITS OPTIONAL FOR PRO-I 2200 AND PRO-I 2800 (ALSO RETROFITABLE): TWO OR FOUR GUN CONNECTIONS OPTIONAL (ALSO RETROFITABLE): SHIELDING GAS MODULE AND/OR AUTOMATIC MODULE FOR EACH GUN CONNECTION DIFFERENT ADJUSTMENT VALUES FOR WELDING CURRENT AND TIME FOR EACH GUN CONNECTION WELD COUNTER FOR EACH GUN CONNECTION AUTOMATIC DETECTION OF USED GUN

3 MODERN INVERTER TECHNOLOGY ENSURES VERY PRECISE CONTROL AND HIGH REPRODUCIBILITY OF THE WELDING PROCESS VERY HIGH ARC STABILITY! ALSO IN CASES OF SHORT WELDING TIMES AND LOW WELDING CURRENTS EASY OPERATION BY ROBUST ROTATING PRESSURE SWITCH WELDING CURRENT AND TIME CONTINUOUSLY ADJUSTABLE ALL FUNCTIONS AND PARAMETERS ARE SHOWN ON A BIG DISPLAY CONSTANT CURRENT REGULATION IDEALLY SUITED FOR MOBILE USE - CONSIDERABLY LOWER WEIGHT THAN CONVENTIONAL STUD WELDING UNITS PROTECTION OF THE ELECTRONICS THROUGH AIR FILTER ROBUST CONSTRUCTION FOR THE USE IN HARSH ENVIRONMENTS Pwer Package pssible cmbinatins n the inside ACTIVE AND INTELLIGENT SYSTEM FOR THE CONNECTION OF TWO (OPTIONAL: THREE) WELDING UNITS PRO-I TO A POWERFUL UNIT INTEGRATED AS STANDARD IN THE MODELS PRO-I 1300 AND PRO-I 2200 ANY JOB-RELATED CONFIGURATION AT ANY TIME (ALSO E.G. BY USE OF RENTAL UNITS) WELDINGS WITH HIGH CURRENTS OF UP TO 3150 A WITH ONLY INDIVIDUALLY FUSED 32 A CONNECTIONS (PRO-I 1300) EASY TRANSPORT AND SUBSEQUENT CONNECTION OF THE LIGHT PRO-I 1300 UNITS IN AREAS DIFFICULT TO ACCESS

4 BOLTE HIGHLIGHTS AND SPECIAL EQUIPMENT WELDING PARAMETER MONITORING AND DOCUMENTATION The welding parameter mnitring, integrated as standard in all series PRO-I stud welding units, enables a quality cntrl f the finished welds. Features: recrding f welding current, welding time and arc vltage fr each weld recrding f stud travel (lift, pistn runtime and immersin depth) fr each weld (nly when a welding gun resp. an autmatic welding head with travel measuring system is used) cmparisn f the recrded welding parameters (actual values) t the parameters f a reference weld (set values) (tlerances adjustable) in case f variances t the reference weld a warning is displayed r the unit is lcked fr further welds until the release by the peratr (functinality can be switched ff) strage f the last ten welding parameter sets ptinal (als retrfitable): welding parameter memry fr the strage f welding parameter sets (strage with date and time) with USB-interface fr data transmissin (welding parameter sets) t a PC AUTOMATIC STUD FEEDING An autmatic mdule enables the cnnectin f the autmatic stud feeder VBZ and an autmatic welding gun. Fr multi gun units each gun cnnectin can be equipped with an autmatic mdule. ADAPTER BOX PRO-SPLIT available as accessry fr all series PRO-I units enables the peratin f up t fur stud welding guns with different adjustment values fr welding current and time n ne unit autmatic detectin f used gun weld cunter fr each gun cnnectin with up t fur shielding gas mdules

5 SHIELDING GAS MODULE FOR STUD WELDING WITH SHIELDING GAS ptinally available fr all series PRO-I units enables stud welding with shielding gas fr weld pl backing»» Fr multi gun units each gun cnnectin can be equipped with a shielding gas mdule. shielding gas pre- and pst-flw time cntinuusly adjustable TROLLEY DESIGN ptinal fr PRO-I 2200/2800 (als retrfitable): design as trlley fr mbile use n cnstructin sites tw big, etremely rbust castrs pull-ut telescpic handle POSSIBLE COMBINATIONS POWER PACKAGE Pwer Package PRO-I PRO-I 1300: PRO-I PRO-I PRO-I 1300: PRO-I PRO-I 2200: PRO-I PRO-I 1300: ma. welding current/time: 2100 A/1500 ms ma. welding diameter 22 mm ma. welding current/time: 3150 A/1500 ms ma. welding diameter 25 mm ma. welding current/time: 3150 A/1500 ms ma. welding diameter 25 mm ma. welding current/time: 3150 A/1500 ms ma. welding diameter 25 mm

6 TECHNICAL DATA AND CHARACTERISTICS PRO-I 1300 PRO-I 2200 PRO-I 2800 Welding methd Drawn arc (ceramic ferrule) [suitable fr weld thrugh deck] [] [] Shrt cycle Drawn arc (shielding gas) Ma. welding diameter (mm) Drawn arc (ceramic ferrule) Shrt cycle Drawn arc (shielding gas) Welding current (A) Welding time (ms) Cnstant current regulatin Welding parameter mnitring Welding parameter mnitring Welding parameter memry with USB-interface fr data transmissin t a PC Gun cnnectins 1 gun cnnectin 2 gun cnnectins 4 gun cnnectins Utilisable with adapter b PRO-SPLIT Operatin Micrprcessr cntrl Welding prgramme library Welding prgramme strage Device lck with PIN cde Authrizatin cncept (device lck, basic settings, menu structure) Weld cunter (resettable) Lift test Repeat cycle lck Electrnic functin cntrl Self diagnsis system Autmatic functin test Shielding gas mdule Autmatic stud feeding

7 BOLTE Gewicht (Gerät inkl. Pistle) PRO-I 1300 PRO-I 2200 PRO-I 2800 Errr diagnsis systems Ecess temperature Phase failure Damage n welding/cntrl cable Damage n slenid Interfaces CAN-BUS USB Thermic cntrlled ventilatr Trlley design with tw big, etremely rbust castrs and pull-ut telescpic handle Lifting eyes 2 swivel castrs, 2 fied castrs Rbust, pwder-cated metal husing Dimensins Width (mm) Height (mm) Length (mm) Weight (kg) Electric cnnectin Mains supply (V) at 50/60 Hz Mains fuse eternal 35 AT 63 AT 125 AT (ptinal: 63 AT) Mains plug CEE 32 A 63 A 125 A (ptinal 63 A) Prtectin IP 23 IP 23 IP 23 Cntrl cable scket fr welding guns 12-pin 12-pin 12-pin Suitable welding guns PHM-10 PHM-12 PHM-160 PHM-161 GD 16 GD 19 GD 22 GD 25 PHA-500 PHA Standard, Optin

8 Blte GmbH Flurstraße 25 D Gevelsberg Tel.: +49 (0) Fa: +49 (0) Ohmstraße 3 D Dachau Tel.: +49 (0) Fa: +49 (0) inf@blte.gmbh Blte GmbH Last update 06/18. Tets and illustratins crrespnd with technical standard at the date f printing. Errrs and missins ecepted.