SOURIAU. Connection Technology

Transcription

1 SOURIAU Connection Technology

2 Designer s Guide High Speed Connectors and Contacts COMPANY PROFILE SOURIAU is focused on the supply of connection technologies for severe environment. Our Compagny has a presence in the world s major aerospace/defense programs and is strongly positioned in the railways, geophysical, robotics and instrumentation markets. The Compagny has been created by the successive acquisistions of the industrial, aeronautics, defense and space activities of SOURIAU, JUPITER and BURNDY. Laboratory & Test Center SOURIAU has its own independent test center recognized by many National Standard Laboratories. This Center carries-out validation or qualification programs complying with : MIL- Standard - CECC - GSFC - VDE - SCC - EN - CSA - UL - The laboratory has the capabilities to perform testing in compliance with the above mentioned standards as follows : electrical environmental mechanical Design & Development SOURIAU continues its strong commitment to invest in design and development to provide innovative solutions. Our Company is structured into cross-functional teams of scientists, engineers and technicians working closely with customers to bring new products to market. More than 6% of our sales are invested in new product development. Quality Assurance Quality is a key objective for SOURIAU focusing on : Total Customer Satisfaction. The widespread application of a Quality Assurance system that spans all processes, is consistent throughout the company and meets the requirements of ISO 9001/ ISO 14001/MIL-STD 790 /NATO AQAP 110 / BOEING D / AS-9100 COPPER TECHNOLOGY: QUADRAX CONTACT 1 - Description Technical Characteristics Dimensions and part numbers...5 a - For Arinc 600 Connectors b - For MIL-DTL Connectors 4 - Tooling data...7 a - Crimping tools b - Insertion and extraction tool 5 - Wiring instruction Recommended cables...8 FIBER OPTIC TECHNOLOGY: ELIO TERMINI 1 - Description Technical Characteristics Dimensions Ordering information Tooling data Wiring instructions Cleaning instructions Recommended cables...15 FIBER OPTIC TECHNOLOGY: ELIO 8 ADAPTOR 1 - Description Dimensions and part numbers Mounting instruction Ordering information...17 ARINC 600 RANGE: FOR QUADRAX AND ELIO Characteristics Insert arrangements Dimensions with Quadrax contacts Dimensions with ELIO 8 and ELIO Termini Ordering information...22 ARINC 600 RANGE: FOR ELIO TERMINI: ELIO Characteristics Inserts proposal Dimensions...24 MIL-DTL-38999: ALUMINUM CONNECTOR FOR QUADRAX 1 - Characteristics Insert arrangements Dimensions Ordering information...29 MIL-DTL-38999: STAINLESS STEEL CONNECTOR FOR QUADRAX 1 - Characteristics Insert arrangements Dimensions Ordering information...34 MIL-DTL-38999: CONNECTOR FOR ELIO TERMINI: ELIO C 1 - Characteristics Insert arrangements Dimensions Ordering information...38 MIL-DTL-38999: CONNECTOR FOR ELIO TERMINI: ELIO MINUM 1 - Characteristics Insert arrangements Dimensions Ordering information...42 MIL-DTL-38999: CONNECTOR FOR ELIO TERMINI: ELIO STEEL 1 - Characteristics Insert arrangements Dimensions Ordering information...46 MIL-DTL-38999: CONNECTOR FOR ELIO TERMINI: ELIO BRONZE 1 - Characteristics Insert arrangements Dimensions Ordering information...50 ACCESSORIES: 1-45 Boot accessory Backshell adaptor Backshell - ABB Backshell - ABC

3 Copper Technology Quadrax Contact 1 - DESCRIPTION Four # 24 pin contacts with 360 shielding Compact design allows mounting into # 8 cavity dimensions Replaces the use of 2 twinax contacts with 30% shorter cabling time and better performance Front and rear removable versions available Copper Technology Crimp and PC tail versions available Key features Crimped signal contacts, crimped # 8 body Standard # 8 cavity insertion and removal tools Ground connection of the cable braid to the shell possible through the external shell of the # 8 contacts Compatible with star quad cable and twinax cable Characteristic impedance of 100 Ω or 150 Ω Operating temperature: - 65 C/+200 C. Indexing Key (45 ) Pin to crimp Socket to crimp PC Tail Pin 3

4 Copper Technology Quadrax Contact 2 - TECHNICAL CHARACTERISTICS Mechanical Material Endurance: minimum 500 mating / unmating operations in any connector Shocks: 300 g, 3 ms as per EN method A and MIL-STD 1344 in connector Vibrations: Random 100 to 1000 Hz, 3 x 8 hours 0.2 g 2 /Hz, as per MIL-STD 1344 A, Method , level E, test V, in ARINC 600 connector Random, 3 x hours 0.2 g 2 /Hz, as per EN Method B, level J in connector Contact retention: minimum 155 N Contact insertion force: maximum 11 N Environmental Salt spray: 48 hours minimum, as per MIL-STD 1344 A, method 1003 Temperature range: -65 C, +200 C Sealing in connector insert (for sealed Quadrax version): Altitude immersion 2 kpa in accordance with EN table 7 and MIL-STD 1344 IP 68 Inner contact: copper alloy Body: copper alloy Insulator: thermoplastic Contact plating: gold over nickel plated Electrical performances Contact resistance (low level): initial 15 mω, after tests 30 mω Contact resistance at rated current: Max contact resistance (mω) 23 C 200 C Contact Rated Initial After tests After tests current (A) Signal contacts Outer body Dielectric withstanding voltage: Sea level = 500 Vrms between signal contacts and signal contact/body m = 125 Vrms between signal contacts and signal contact/body Insulation resistance: at ambient temperature > 5000 MΩ, at high temperature > 1000 MΩ Characteristic impedance: MHz Attenuation MHz typical per contact pair (cat 5E requirement = MHz) Crosstalk MHz typical (cat 5E requirement = 40 db) 4

5 Copper Technology Quadrax Contact 3 - DIMENSIONS AND PART NUMBERS A/ For Arinc 600 Connectors QUADRAX # 8 - PIN FOR ARINC 600 CONNECTOR Copper Technology Male Contact Rear release To crimp P/N: ETH1-1100A QUADRAX # 8 SOCKET FOR ARINC 600 CONNECTOR Female Contact Rear release To crimp P/N: ETH1-1101A QUADRAX # 8 PIN FOR ARINC 600 CONNECTOR PCB MOUNT Male Front PC Tail contact Contact release L = 6.35 mm P/N: ETH1-1110A 5

6 Copper Technology Quadrax Contact B/ For MIL-DTL Connectors QUADRAX # 8 PIN FOR CONNECTOR Male Contact Rear release To crimp P/N: ETH1-1115A QUADRAX # 8 SOCKET FOR CONNECTOR Female Contact Rear release To crimp P/N: ETH1-1116A QUADRAX # 8 PIN FOR CONNECTOR FOR PCB MOUNT Male Rear PC Tail Contact release contact P/N: ETH1-1117A 6

7 Copper Technology Quadrax Contact QUADRAX # 8 - SOCKET FOR CONNECTOR FOR PCB MOUNT Copper Technology Female Rear PC Tail Contact release Contact P/N: ETH1-1114A 4 - TOOLING DATA A/ Crimping tools B/ Insertion and extraction tool Ref: M22520/2-01 and K709 Ref: /7 Ref: M22520/5-01 and M22520/5-45 7

8 Copper Technology Quadrax Contact 5 - WIRING INSTRUCTION Fit the supply guide on the cable for the male contact. Strip braid back 20 mm. Install the ferrule Twist braid around the ferrule Trim the wires back 13 mm 0/+0,5 TAKE CARE TO HAVE THE SAME LENGTH FOR THE 4 WIRES Cut the braid, leaving the rear part of the ferrule exposed Strip the wires back 3,5 mm Crimp the contacts using M22520/2-01 tool and K709 positioner, setting number 5 Put the wired contacts in the insulator (see the front face view for positioning) Align the insulator key with the reference marks. Insert until the knurled part of the ferrule is inside the body Insure that all the pieces are held in place before and during crimping. Crimp braid and outer jacket using M22520/5-01 tool and M22520/5-45 die set rep B. Crimp length: 5 mm 6 - RECOMMENDED CABLES Supplier Characteristic impedance P/N Cable type Number of pairs Draka 100 Ω F Star quad 2 Nexans 100 Ω ET2PC236 Star quad 2 8

9 Fiber Optic Technology ELIO Termini 1 - DESCRIPTION Spring-loaded contact with ceramic ST ferrule (diameter 2.5 mm) Contact size equivalent to a # 16 contact Anti-rotation system of the contact Boot-grommet: rear sealing and flexible boot Fully compatible with loose and tight structure cables Key features Easy to clean contact in connector insert thanks to easy access to optical termini Hermaphroditic contact (same contact on the plug or receptacle) Easy to mount/dismount (no tool required) Fiber Optic Technology Typical IL at 1300 nm: IL < 0.2 db for 62.5/125 fiber, IL < 0.3 db for 9/125 fiber for any connector (ELIO C, ELIO MINUM, ELIO 600, ELIO 8, etc ) 2 - TECHNICAL CHARACTERISTICS Mechanical Endurance: minimum 500 mating / unmating operations in any connector Shocks: 300 g, 3 ms as per EN method A and MIL-STD 1344 in connector Vibrations: random 50 to 2000 Hz, 3 x 8 hours 1 g 2 /Hz, as per EN and MIL-STD 1344 in connector sine 1 to 16 Hz amplitude 2 mm, 16 to 55 Hz 2 g in connector Contact retention: minimum 11 dan Environmental Salt spray: 48 hours/500 hours minimum in sealed connectors Temperature range: -65 C, +125 C long term (1000 hours), C short term (100 hours) Sealing in connector insert (for sealed ELIO version): 3 cycles (3 x 1 hours) altitude immersion 1,1 kpa in accordance with EN and MIL-STD 1344 IP 68 Damp heat: 10 cycles of 24 hours in accordance with EN and MIL-STD 1344 Fire resistant: 30 seconds fire exposure as per EN and MIL-STD 1344 UL94-V0 Resistance to fluids as per MIL-DTL standard Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol As per NFC 93422: F46, F54, 0/180, H515, H542, XH45 Optical Compatible with ELIO C, ELIO MINUM, ELIO BRONZE, ELIO 600, ELIO 8, ELIO STEEL connectors Typical Insertion Loss - Singlemode: nm - Multimode: nm Typical Return Loss - Singlemode: nm - Multimode: nm Maximum IL during and after climatic tests: 0.7 db at 1300 nm and 850 nm for multimode 62.5/125 fiber 9

10 Fiber Optic Technology ELIO Termini 3 - DIMENSIONS Dimensions of ELIO TM Termini - Straight long boot version (L) Rear dimensions of the straight long boot version of the ELIO Termini Rear dimensions of the straight short boot version of the ELIO Termini Rear dimensions of the ELIO Termini without boot 10

11 Fiber Optic Technology ELIO Termini 4 - ORDERING INFORMATION 6 - WIRING INSTRUCTIONS ELIO 18 S G L Dimensions Cable diameter: in millimeters SBN for 900 µm jacket or cable bigger than 2.0 µm with 900 mm fiber without sealing joint SCN from 1.5 mm up to 1.9 mm cable without sealing joint 15S for 1.5 mm cable with sealing joint 18S for 1.8 mm cable with sealing joint 22S for 2.2 mm cable with sealing joint 1/ Preparation of the cable end Cut the cable on the slant to facilitate the slipping of the boot. Slip the boot and the spring onto the cable Fiber type: E for 9/125 singlemode fiber (PC shape ferrule) F for 9/125 singlemode fiber (APC-8 degree shape) G for 50/125 or 62.5/125 fiber (PC shape ferrule) D for 100/140 fiber J for POF 1.0 mm fiber X Other (contact us) Stripping length: Fiber Optic Technology Boot shape: L Straight long S Straight short N Without boot (unsealed version only) B C A 5 - TOOLING DATA Insertion and extraction tool A=20 mm / B=3 mm / C=17 mm Outer Jacket Ø 1.8 mm (A): stripping tool 80 WD 0005 (N20 for Ø 1.8 mm) Cut Aramid yarn (B): scissors 80 WC 0009 Jacket Ø 0.9 mm and cladding 250 µm (C): stripping tool 80 WD 0036 Proceed in stages of approximately 5 mm P/N: M81969/14-04 Carefully clean the fiber with an ethanol-soaked sheet of paper. For the terminus without boot 2/ Gluing process 2.1. Epoxy preparation Preparation of Epoxy supplied in plastic container P/N: 80WV 0049 Remove Epoxy divider. This is a 2 part separated epoxy with a divider. The divider must be removed to allow the epoxy to be mixed. Mix the Epoxy. Using the divider, thoroughly mix the Epoxy until both parts are blended into a smooth uniform colour. Preparation of Epoxy supplied in jars Mix 50% (/weight) of Hardener (Black) with 100% of resin (Red) until both parts are blended into a smooth uniform colour. 11

12 Fiber Optic Technology ELIO Termini 2.2. Gluing Process Insert the mixture into the syringe (do not forget to install the syringe tip). Remove air pockets from the syringe by holding the syringe tip upward and ejecting epoxy until it runs clear and free. Insert the tip of the syringe into the back of the contact until the bottom of the syringe is reached. Press the plunger to inject the adhesive into the contact until a small bead appears on the contact tip (do not leave any adhesive on the external cone of the end probe). Release the plunger and carefully remove the syringe while you distribute the adhesive inside the ferrule of the contact. Clean the optical fiber with an optical paper dampened with Ethanol. Using the syringe, apply a thin coating of glue to the Aramid yarn. Insert the fiber into connector until the bottom of the fiber is reached. Do not turn up the kevlar during its introduction. You have to re-established the bead of glue with the syringe if it is necessary. Install the protective cover 80 WT / Crimping of the contact Take cable: deposit one drop of adhesive to encapsulate the kevlar braid lightly. Introduce plug, glass braid, cable in contact until it bottoms. 5/ Polishing process 5.1. Score the fiber Score the fiber with an alumina blade, 80 WC Score the fiber close to the connector tip and at the glue bead. Slice fiber crosswise applying a moderate pressure on fiber. It should not break in any case during this operation. To finish removing it, pull the fiber Coarse polishing Position blue disk (grain size 9 µ) (80 WP 0014) on Plexiglas support 80 WP Clean the support and the disk with ethanol to be sure there is no dust between the support and the disk. Clean the polishing tool 80 WP 0009 and the Plexiglas support with and optical paper dampened with Ethanol. Moisten the polishing paper using a paper dampened with Ethanol. Insert the plug in the polishing tool. Start polishing without applying pressure on the plug, making figures "8" on the paper. Stop this operation when a bright circle of glue appears on the tip face. Hold cable with contact assembly horizontally in one hand. With the other hand take pliers. Introduce contact with cable in the position B of the pliers (80 WS 0002). Crimp 1 mm of the bottom of the contact. Open pliers, extract crimped contact. Alumina blade Pull fiber Glue bead Contact tip 4/ Polymerization of adhesive Wait 1 hour before putting the harnesses in the curing oven 80 WT Hold the connectors vertically (contact downwards) during the polymerisation. Put the assembly into oven for 15 minutes at 120 C or 1 Hour at 80 C. Use the holding tool 80 WT to protect the cable on the rear part of the contact. Allow to cool for 30 seconds minimum Fine polishing Repeat step 1, 2, 3 and 4 of the rough polishing using white paper 80 WP 0015 (grain 0.3 µm) instead of the blue paper. Polish, repeating the light figure "8" until the glue is polished away. Extract silicones sleeve probe nose. 12

13 Fiber Optic Technology ELIO Termini 6/ Visual Inspection 8/ Tooling and consumables Check with an interferometer the front face geometry of the contact. If the front face is convex (protruding) repeat the fine polishing process. Examine the surface texture with an eye-piece or a portable microscope 80 WL 0001 equipped with specific probe 80 WL Be sure there is no streaks or splinters. Correct polishing Complete Tool Case: 80MG0033 Part Number Designation 80 WC-0003 Cutter 80 WC-0004 Alumina blade 80 WC-0009 Kevlar scissors 80 WD-0005 Stripping tool 80 WD-0014 Stripping tool 80 WD-0036 Stripping tool 80 WL-0001 Microscope Gx WM-0006 Ruler 80 WP-0005 Plexiglas support 80 WP-0009 Polishing tool 80 WS-0002 Crimping tool 80 WT-0008 Curing oven with cable support 80 WT Part of the oven 80 WT-0009 Protective cover 80 WX-0039 Suitcase GE01 EWZ 0004 A00 Alcohol dispenser M81969/14-04 Insertion / Extraction tool Fiber Optic Technology Undercut (bad polishing) Consumable: 80 KG-0009 (for about 50 contacts) Part Number Designation Observations 80 WC-0007 Cutter blade 1 PC 80 WG-0010 Needle 5 PC 80 WG-0014 Glue 5 PC 80 WG-0015 Small dish 5 PC 80 WN-0006 Optical paper 8 PC 80 WN-0012 Bottle of ethanol 1 PC 80 WN-0013 Ethanol 0.12 L 80 WP-0014 Polishing paper (9 µm) 7 PC 80 WP-0015 Polishing paper (0.3 µm) 7 PC 80 WG-0016 Syringe 5 PC 80 WN-0005 Dust dry spray 1 PC Protruding (bad polishing) 7/ Mounting process Insert and extract the optical contacts in the connector by hand or with the white standard tool (M ). 13

14 Fiber Optic Technology ELIO Termini 9/ Tools for the ELIO Termini Termination Cable Support Microscope Crimping Tool Scissors Cutter Alumina blade Protective covers Polishing plate Polishing Tool Strpping tools Alcohol dispenser Curing oven 14

15 Fiber Optic Technology ELIO Termini 7 - CLEANING INSTRUCTIONS Engage the key of the flange inside the larger key hole on the rear side of the insert. 1/ Insertion/extraction of the contact 1.1. Tooling Possibility of inserting / extracting the contact without any tool (by hand) or by means of a standard tool (M ) depending on contact density of the connector. Use of standard tool (M ): slide the tool on the cable and on the rear part of the boot. The tool shall engage on the key of the boot. Caution: radius of curvature of the fiber shall be respected during the insertion / extraction of the contact 1.2. Contact extraction Push the boot (or the tool). The optical contact shall "enter" inside the insert from rear side (2 mm displacement). The optical contact disengages when it is unscrewed counter clockwise (rotation of 60 ). Pull the boot in order to totally disengage the contact from the cavity. Pull the cable if necessary Contact insertion Clean the optical contact first with alcohol and optical paper. Push the boot and compress the spring until engaging the bayonet inside the cavity. Both pins of the bayonet shall engage inside both key hole of the rear cavity The optical contact engages when it is screwed clockwise (rotation of 60 ). Rear part of the bayonet shall be visible after insertion. 2/ Easy cleaning of the contact (without extracting the contact) Use dry air to remove possible speck of dust. Clean the front face of the contact (male or female insert) with optical paper and alcohol. Fiber Optic Technology 8 - RECOMMENDED CABLES Application Supplier Reference Minimum Cable Temperature Fiber type bandwidth diameter range at 1300 nm Remark Aeraurotics & Military Nexans ET mm 62.5/ MHz.km -65 C, +165 C single way Aeronautics & Military Spectran BC mm 62.5/ MHz.km -65 C, +165 C single way Marine Pirelli 272 ET mm 62.5/ MHz.km -25 C, +70 C 4-way Marine Nexans 2PC273Ed mm 62.5/ MHz.km -25 C, +70 C 2 to 12-way Marine Acolan N3668A from 8.7 mm 62.5/ MHz.km -25 C, +70 C up to 8-way On-board applications Nexans ET mm 9/ MHz.km -40 C, +75 C single way On-board applications Nexans ET mm 62.5/ MHz.km -40 C, +75 C single way This list is not exhaustive 15

16 Fiber Optic Technology ELIO 8 Adaptor 1 - DESCRIPTION ELIO male and female adaptors for standard Quadrax # 8 cavity Possibility to mix optical and electrical signals in the same insert Temperature range: -65 C, +150 C Designed to comply with ELIO contact optical performance. 2 - DIMENSIONS Male Adaptor for Quadrax size 8 cavity Female Adaptor for Quadrax size 8 cavity 16

17 Fiber Optic Technology ELIO 8 Adaptor 3 - MOUNTING INSTRUCTION 1/ DISMOUTING OF ELIO 8 ADAPTOR Remove the white alignment caps of the adaptor on male side. Insert the tool /7 inside the Quadrax cavity 2/ MOUNTING OF ELIO 8 ADAPTOR Engage the key of the adaptor inside the groove of the cavity. Push the adaptor with the tool /7. Pull the tool while pushing the adaptor from the front Fiber Optic Technology Put the white alignment caps of the male adaptor on rear side. 4 - ORDERING INFORMATION ELIO AQ 0 P ELIO Adaptor for Quadrax #8 cavity Version Type 0-48 Hours Salt Spray, unsealed Hours Salt Spray, unsealed Male/Female adaptor P - Male adaptor S - Female adaptor with ceramic alignement sleeve 17

18 Arinc 600 Range for Quadrax and ELIO CHARACTERISTICS Mechanical Current ratings, continuous: Endurance: 500 matings Insertion and extraction forces, max: - shell size 1: 120 N (27 Ibs) - shell size 2: 267 N (60 Ibs) - shell size 3: 467 N (105 Ibs) Vibration: 8 hours in each axis Random vibration at 16,4 g from 50 to 2000 Hz (MIL-STD-1344 A method ). Dynamic shock: 3 impacts of 50 g in all axis, duration 11 µs (half-wave) to MIL-STD-202 method 213 Electrical Material Dielectric withstanding voltage Finish Aluminum Alodine 1200 alloy to passivation to Shells QQ-A-591 MIL-C-5541 Classe 1 Inserts Seals and Grommets Thermoset, Thermoplastic, Metal Fluorinated silicone to MIL-R Contacts Copper alloy Gold (plated to to QQ-B-626 MIL-G-45204) over nickel (to QQ-N-290) Contact Wire Current gauge gauge (A) * measured over a conductor length of 150 mm Triaxal contact size 8 bandwidth: 0-20 MHz Voltage rating: 500 Vac Max Vac at m Voltage drop: Inner and middle contact 55 mv under 1 A outer contact 5 mv under 12 A Environmental Temperature rating: 65 C to +125 C for both classes, sealed and unsealed Fluid resistance: Hydraulic to MIL-H-5606 Lubricating to MIL-L Isopropyl alcohol Resistance to salt spray: 48 hours (MIL-STD-202 method 101 or MIL-STD-1344 method 1001) Voltage drop max (mv)* Mated Unmated Sea level 1500 Vrms 1500 Vrms m 500 Vrms 500 Vrms Insulation resistance: 5000 MΩ 18

19 Arinc 600 Range for Quadrax and ELIO INSERT ARRANGEMENTS STANDARD INSERTS I-Q10 I-Q11 I-C12Q6 II-Q6 II-11Q2 II-68Q2 PLEASE CONSULT US I-118Q2 I-47Q2 II-62Q2 II-20Q4 Arinc 600 Range Contact Layouts STANDARD INSERTS PLEASE CONSULT US Insert ARINC 600 Receptacle Plug Number of cavities name cavity contact release contact release # 22 # 20 # 16 # 12 # 8 "Quadrax" type I-Q11 A,B,D,E Front/Rear Rear 11* I-C12Q6 A,B,D,E Rear Rear 12* 6* II-68Q2 C,F Front Rear 68 2* II-Q6 C,F Front/Rear Rear 6* II-11Q2 C,F Rear Rear * I-Q10 A,B,D,E Front/Rear Rear 10* I-47Q2 A,B,D,E Rear Rear 47 2* I-118Q2 A,B,D,E Rear Rear 118 2* II-62Q2** C,F Rear Rear * II-20Q4 C,F Rear Rear 20 4* * grounded cavities: contact to shell conductivity < 10 mω ** not intermariable with II-62Q2 insert from ARINC 600 sup 14 specification 19

20 Arinc 600 Range for Quadrax and ELIO DIMENSIONS WITH QUADRAX CONTACTS PLUG RECEPTACLE 20

21 Arinc 600 Range for Quadrax and ELIO DIMENSIONS WITH ELIO 8 ADAPTOR AND ELIO TERMINI Arinc 600 receptacle with ELIO 8 adaptor and ELIO termini Arinc 600 Range Arinc 600 plug with ELIO 8 adaptor and ELIO termini 21

22 Arinc 600 Range for Quadrax and ELIO ORDERING INFORMATION P/N: SB612MG13Q1PQA01AQ Delivered with signal and Quadrax contacts P/N: SB612FK13Q1SQA01AQ Delivered with mounted PC tail signal and Quadrax contacts CAVITY A I-Q11 REAR RELEASE CAVITY A I-Q11 FRONT RELEASE CAVITY B I-Q11 REAR RELEASE CAVITY B I-Q11 FRONT RELEASE CAVITY C II-68Q2 REAR RELEASE CAVITY C II-68Q2 FRONT RELEASE P/N: SB612MG13Q1P0001AQ Delivered with signal and Quadrax contacts P/N: SB612FK13Q1S0001AQ Delivered with mounted PC tail signal and Quadrax contacts CAVITY A I-150 PTS REAR RELEASE CAVITY A I-150 PTS FRONT RELEASE CAVITY B I-150 PTS REAR RELEASE CAVITY B I-150 PTS FRONT RELEASE CAVITY C II-68Q2 REAR RELEASE CAVITY C II-68Q2 FRONT RELEASE To get the part number of any other arrangement, please consult us 22

23 Arinc 600 Range for ELIO Termini: ELIO CHARACTERISTICS Standard ARINC 600 shell Compatible with ELIO TM contact termini Rackable connector mating / unmating cycles Environmental performance as per EN 2591 and MIL-STD-1344 Temperature range: -65 C, +150 C Mechanical Shell: aluminum alloy to QQ-A-591 Endurance: 500 mating / unmating operations Shocks: 300 g, 3 ms as per EN method A and MIL-STD-1344 Vibrations: random 50 to 2000 Hz, 3 x 8 hours, 0.2 g 2 /Hz, 16.4 g, as per MIL-STD A method and EN 2591 Contact retention: minimum 11 dan Environmental Salt spray: 48 hours Temperature range: -65 C, +125 C long term (1000 hours), +150 C short term (100 hours) Damp heat: 10 cycles of 24 hours in accordance with EN and MIL-STD-1344 Fire resistant: 30 seconds fire exposure as per EN and MIL-STD-1344 Resistance to fluids Hydraulic: MIL-H-5606 Lubricating: MIL-L Isopropyl alcohol Optical Compatible with ELIO TM termini Typical Insertion Loss - Singlemode: nm - Multimode: nm Typical Return Loss - Singlemode: nm - Multimode: nm Maximum IL during and after climatic tests: nm and 850 nm for multimode 62.2/125 fiber Arinc 600 Range 23

24 Arinc 600 Range for ELIO Termini: ELIO INSERTS PROPOSAL 22 optical ways 16 optical ways 14 optical ways Shell size 2 Shell size 2 Shell size 2 10 optical ways 6 optical ways Shell size 1 Shell size DIMENSIONS ARINC 600 plug ARINC 600 receptacle 24

25 MIL-DTL Aluminum Connector for Quadrax 1 - CHARACTERISTICS Standard MIL-DTL aluminum shell Compatible with Quadrax contact Robust connector Environmental performance as per MIL-DTL and EN 3645 standard Temperature range: -65 C, +200 C (+175 C for aluminum with cadmium plating) Applications Quadrax connector for network applications in severe climatic and/or mechanical environments. Mechanical Shell: aluminum alloy Shell plating: olive green cadmium (W) nickel (F) Insulator: thermoplastic, thermoset or metal Clip # 8: copper alloy (Gold plated) Endurance: 500 mating / unmating operations Shock: high impact as per MIL-S 901 Vibrations: sine 60 g with temperature cycling and simulated accessory (36 hours) random: 44.1 grms at high temperature 49.5 grms at ambient temperature Quadrax retention: 155 N min Quadrax insertion force: 11 N max Environmental Temperature range: cadmium plating (W) -65 C C nickel plating (F) -65 C +200 C Sealing: mated connectors meet altitude immersion requirements of MIL-DTL Salt spray to: MIL-STD 1344 Method hours (version W) 48 hours (version F) Damp heat: MIL-DTL cycles (24 hours) Resistance to fluids as per MIL-DTL Standard Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol Electrical Contact resistance (low level): initial 15 mω, after tests 30 mω Contact resistance at rated current: Max contact resistance (mω) Dielectric withstanding voltage: Sea level = 500 Vrms between signal contacts and signal contac/body m = 125 Vrms between signal contacts and signal contac/body Insulation resistance: at ambient temperature >5000 MΩ at high temperature >1000 MΩ Characteristics impedance = 100 MHz 23 C 200 C Contact Rated Initial After tests After tests current (A) Signal contacts Outer body Attenuation MHz typical per contact pair (cat5e requirement MHz) Crosstalk MHz typical (cat 5E requirement 40 db) Contact to shell continuity <10 mω (ARINC 600) for Quadrax 25

26 MIL-DTL Aluminum Connector for Quadrax 2 - INSERT ARRANGEMENTS Insert arrangement (table 1) - Front face of male inserts QUADRAX 2 QUADRAX 4 QUADRAX 8 QUADRAX 3 - DIMENSIONS MIL-DTL Receptacle type 0 PC tail contacts Contacts to crimp Shell Size MS shell Size A Max. B max. C Max. D Thread E Max. F +/-0.3 G H K +/-0.2 L +/-0.2 L2 Max. L2 Min. 11 B M15x1-6g E M25x+1-6g G M31x1-6g J M37x1-6g

27 MIL-DTL Aluminum Connector for Quadrax MIL-DTL Receptacle type 7 PC tail contacts Contacts to crimp Shell MS shell A+0.1/ Size Size B Max. C Max. D Max. E Max. F Max. G +/-0.4 H thread L1 Max. L1 Min. 11 B M15x1-6g E M25x1-6g G M31x1-6g J M37x1-6g MIL-DTL Plug type for Quadrax Shell MS Shell Size Size A Max. B Thread C Max. D Max. 11 B M15 x 1-6g E M25 x 1-6g G M31 x 1-6g J M37 x 1-6g

28 MIL-DTL Aluminum Connector for Quadrax MIL-DTL Mated connector - type 0 - type 5 MIL-DTL Mated connector - type 7 - type 5 Shell MS Shell Size Size A Max. B Max C Max. D Max. 11 B , E G J Recommended PC Drill 28

29 MIL-DTL Aluminum Connector for Quadrax MIL-DTL Sealing boot Receptacle Type 0 Receptacle type 7 Plug Type ORDERING INFORMATION Series III Aluminum Shell Basic serie 8D 0 L 11 W 81 P N 201 Style 0 - square flange receptacle 7 - jam nut receptacle 5 - plug with RFI shielding Type L - receptacle with PC tail (male and female # 8 quadrax) Q - connectors with quadrax crimp contacts Shell size (see table 1) for Quadrax Plating W - olive green cadmium F - nickel Insert arrangements (see table 1) Contact style P - male A - male connector supplied less quadrax contact S - female B - female connector supplied less quadrax contact Orientation N - normal A - please consult us Specification Quadrax contact grounded Quadrax contact not grounded 29

30 MIL-DTL Stainless Steel Connector for Quadrax 1 - CHARACTERISTICS Standard MIL-DTL stainless steel shell Compatible with Quadrax contact Robust connector Environmental performance as per MIL-DTL and EN 3645 standard Temperature range: -65 C, +200 C Applications Quadrax connector for network applications in severe climatic and/or mechanical environments. Mechanical Shell: stainless steel Shell plating: passivated stainless steel (K) nickel plated (S) Insulator: thermoplastic, thermoset or metal Clip # 8: copper alloy (Gold plated) Endurance: 500 mating / unmating operations Shock: 300 g, 3 ms as per EN methode A and MIL-STD-1344 Vibrations: sine: 60 g, 140 to 2000 Hz Quadrax retention: 155 N min Quadrax insertion force: 11 N max Environmental Electrical Contact resistance (low level): initial 15 mω, after tests 30 mω Contact resistance at rated current Max contact resistance (mω) 23 C 200 C Contact Rated Initial After tests After tests current (A) Signal contacts Outer body Salt spray: 500 hours Sealing: altitude immersion 1,1 kpa as per EN and MIL-STD-1344 Damp heat: MIL-DTL-38999: 10 Cycles of 24 hours Resistance to fluids as per MIL-DTL standard Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol Dielectric withstanding voltage: Sea level = 500 Vrms between signal contacts and signal contac/body m = 125 Vrms between signal contacts and signal contac/body Insulation resistance: at ambient temperature >5000 MΩ, at high temperature >1000 MΩ Characteristics impedance = 100 MHz Attenuation MHz typical per contact pair (cat5e requirement MHz) Crosstalk MHz typical (cat 5E requirement 40 db) Contact to shell continuity <10 mω (ARINC 600) 30

31 MIL-DTL Stainless Steel Connector for Quadrax 2 - INSERT ARRANGEMENTS Insert arrangement (table 1) - Front Face of Male insert QUADRAX 2 QUADRAX 4 QUADRAX 8 QUADRAX 3 - DIMENSIONS MIL-DTL Receptacle type for Quadrax PC tail contacts for contacts to crimp Shell Size MS shell Size A Max. B max. C Max. D Thread E Max. F +/-0.3 G H K +/-0.2 L +/-0.2 L2 Max. L2 Min. 11 B M15x1-6g E M25x+1-6g G M31x1-6g J M37x1-6g

32 MIL-DTL Stainless Steel Connector for Quadrax MIL-DTL Receptacle type 24 PC tail contacts for contacts to crimp Shell MS shell A+0.1/ Size Size B Max. C Max. D Max. E Max. F Max. G +/-0.4 H thread L1 Max. L1 Min. 11 B M15x1-6g E M25x1-6g G ,20 M315x1-6g J M37x1-6g MIL-DTL Plug type 26 Shell MS Shell Size Size A Max. B Thread C Max. D Max. 11 B M15 x 1-6g E M25 x 1-6g G M31 x 1-6g J M37 x 1-6g 34,

33 MIL-DTL Stainless Steel Connector for Quadrax MIL-DTL Mated connector - type 20 - type 26 MIL-DTL Mated connector - type 24 - type 26 Shell MS Shell Size Size A Max. B Max C Max. D Max. 11 B , E G J Recommended Drill for Quadrax 33

34 MIL-DTL Stainless Steel Connector for Quadrax MIL-DTL Sealing boot Receptacle Type 0 Receptacle type 7 Plug Type ORDERING INFORMATION Series III Stainless steel shell Basic serie F 38999/ 26 K J 88 P N 201 Shell Style 20 - square flange receptacle 24 - jam nut receptacle 26 - plug with RFI shielding Class K - Corrosion resistant stainless steel S - Nickel plated stainless steel Shell size B E G J Insert arrangement (see table 1) Contact style P - Pin contact A - male connector supplied less quadrax contact S - female B - female connector supplied less quadrax contact Alternate positions N - normal A - B - C - D - E Specification Quadrax contact grounded Quadrax contact not grounded 34

35 MIL-DTL Connector for ELIO Termini: ELIO C 1 - CHARACTERISTICS Standard MIL-DTL Series III composite shell Compatible with ELIO TM termini Light and robust connector Environmental performance as per MIL-DTL and EN 3645 standard Temperature range: -65 C, +150 C Applications Fiber optic connector for industrial, military and aeronautical purposes wherever weight savings and severe climatic or mechanical environment are targeted Mechanical Shell: carbon reinforced thermoplastic Shell plating: olive green cadmium (J) / nickel (M) / without plating (X) Endurance: 500 mating / unmating operations Shocks: 300 g, 3 ms as per EN method A and MIL-STD-1344 Vibrations: random 50 to 2000 Hz, 3 x 8 hours 1 g 2 /Hz, as per EN and MIL-STD-1344 sine 1 to 16 Hz amplitude 2 mm, 16 to 55 Hz - 2g Contact retention: minimum 11 dan Resistance to fluids as per MIL-DTL standard Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol As per NFC 93422: F46, F54, 0/180, H515, H542, XH 45 Environmental Salt spray: 2000 hours Temperature range: -65 C, +125 C long term (1000 hours), +150 C short term (100 hours) Sealing: 3 cycles (3 x 1 hours) altitude immersion 1,1 kpa in accordance with EN and MIL-STD-1344 IP 68 Damp heat: 10 cycles of 24 hours in accordance with EN and MIL-STD-1344 Fire resistant: 30 seconds fire exposure as per EN and MIL-STD-1344 and MIL-STD-1344 UL94-V0 Optical Compatible with ELIO TM termini Typical Insertion Loss Singlemode: nm Multimode: nm Typical Return Loss Singlemode: 1300 nm Multimode: 1300 nm Maximum IL during and after climatic tests: 0.7 db at 1300 nm and 850 nm for multimode 62.5/125 fiber for ELIO 35

36 MIL-DTL Connector for ELIO Termini: ELIO C 2 - INSERT ARRANGEMENTS Insert arrangement (table 1) - Front face of male insert DIMENSIONS ELIO C Receptacle type 0 Shell Size A Max. B Max. C Max. D Thread F ± 0.30 G H J ± 0.20 K ± M12 x 1-6g M15 x 1-6g M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g ,15 36

37 MIL-DTL Connector for ELIO Termini: ELIO C ELIO C - Plug type 5 Shell Size A Max. B Thread D Max M12 x 1-6g M15 x 1-6g M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g ELIO C Mated connectors dimensions Shell Size A Max. B Max for ELIO 37

38 MIL-DTL Connector for ELIO Termini: ELIO C 4 - ORDERING INFORMATION 8 D 5 E 11 J 02 A N Shell Type 5 - Plug 0 - Receptacle with 4 hole square flange fixing Designation E - ELIO optical connector Shell Size see table 1 Plating J - Olive green cadmium M - Nickel X - Without plating Insert Arrangement see table 1 Male/Female insert A - Male insert B - Female insert with ceramic alignment sleeves C - Female insert with phophor bronze alignment sleeves* Polarization N, A, B, C, D, E * Recommended for fiber starting from 200/230 µm 38

39 MIL-DTL Connector for ELIO Termini: ELIO MINUM 1 - CHARACTERISTICS Standard MIL-DTL Series III aluminum shell Compatible with ELIO TM termini Light and robust connector Environmental performance as per MIL-DTL and EN 3645 standard Temperature range: -65 C, +150 C Applications Fiber optic connector for all military and aeronautical purposes with severe vibration environment. Mechanical Shell: aluminum alloy Shell plating: olive green cadmium (W) / nickel (F) Endurance: 500 mating / unmating operations Shocks: 300 g, 3 ms as per EN method A and MIL-STD-1344 Vibrations: random 50 to 2000 Hz, 3 x 8 hours 1 g 2 /Hz, as per EN and MIL-STD-1344 sine 1 to 16 Hz amplitude 2 mm, 16 to 55 Hz - 2g Contact retention: minimum 110 dan Resistance to fluids as per MIL-DTL standard Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol Environmental Salt spray: 500 hours Temperature range: -65 C, +125 C long term (1000 hours), +150 C short term (100 hours) Sealing: 3 cycles (3 x 1 hours) altitude immersion 1,1 kpa in accordance with EN and MIL-STD-1344 IP 68 Damp heat: 10 cycles of 24 hours in accordance with EN and MIL-STD-1344 Fire resistant: 30 seconds fire exposure as per EN and MIL-STD-1344 UL94-V0 Optical Compatible with ELIO TM termini Typical Insertion Loss - Singlemode: nm - Multimode: nm Typical Return Loss - Singlemode: nm - Multimode: nm Maximum IL during and after climatic tests: 0.7 db at 1300 nm and 850 nm for multimode 62.5/125 fiber for ELIO 39

40 MIL-DTL Connector for ELIO Termini: ELIO MINUM 2 - INSERT ARRANGEMENTS Insert arrangement (table 1) - Front face of male insert 3 - DIMENSIONS ELIO MINUM Receptacle type 0 Shell Size A Max. B Max. C Max. D Thread E Max. F ± 0.30 G H K ± 0.20 L ± M12 x 1-6g M15 x 1-6g M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g

41 MIL-DTL Connector for ELIO Termini: ELIO MINUM ELIO MINUM - Receptacle type 7 Shell Size A Max. B Max. C Max. D Max. E Max. F Max. G ± 0.40 H Thread M12 x 1-6g M15 x 1-6g , M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g ELIO MINUM - Plug type for ELIO Shell Size A Max. B Thread C Max. D Max M12 x 1-6g M15 x 1-6g M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g

42 MIL-DTL Connector for ELIO Termini: ELIO MINUM ELIO MINUM - Mated connectors dimensions Square flange receptacle type 0 with plug Jam nut receptacle type 7 with plug Shell Size A Max. B Max C Max. D Max ORDERING INFORMATION 8D 5 E 11 W 02 A N Shell Type 5 - Plug 0 - Receptacle with 4 hole square flange fixing 7 - Receptacle with single hole jam nut fixing Designation E - ELIO optical connector Shell Size see table 1 Plating W - olive green cadmium F - nickel Insert Arrangement see table 1 Male/Female insert A - Male insert B - Female insert with ceramic alignment sleeves C - female insert with phosphor bronze alignment sleeves* Polarization N, A, B, C, D, E * Recommended for fiber starting from 200/230 µm 42

43 MIL-DTL Connector for ELIO Termini: ELIO STEEL 1 - CHARACTERISTICS Standard MIL-DTL Series III stainless steel shell Compatible with ELIO TM termini Very robust connector Environmental performance as per MIL-DTL and EN 3645 standard Temperature range: -65 C, +150 C Applications Fiber optic connector for all military and aeronautical purposes wherever robustness and high temperature range are targeted Mechanical Shell: stainless steel Shell plating: Nickel / Passivated Endurance: 500 mating / unmating operations Shocks: 300 g, 3 ms as per EN method A and MIL-STD-1344 Vibrations: random 50 to 2000 Hz, 3 x 8 hours 1 g 2 /Hz, as per EN and MIL-STD-1344 sine 1 to 16 Hz amplitude 2 mm, 16 to 55 Hz - 2g Contact retention: minimum 11 dan Environmental Salt spray: 500 hours Temperature range: -65 C, +125 C long term (1000 hours), +150 C short term (100 hours) Sealing: 3 cycles (3 x 1 hours) altitude immersion 1,1 kpa in accordance with EN and MIL-STD-1344 IP 68 Damp heat: 10 cycles of 24 hours in accordance with EN and MIL-STD-1344 Fire resistant: 30 seconds fire exposure as per EN and MIL-STD-1344 UL94-V0 Resistance to fluids as per MIL-DTL standard Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol Optical Compatible with ELIO TM termini Typical Insertion Loss Singlemode: nm Multimode: nm Typical Return Loss Singlemode: nm Multimode: nm Maximum IL during and after climatic tests: 0.7 db at 1300 nm and 850 nm for multimode 62.5/125 fiber for ELIO 43

44 MIL-DTL Connector for ELIO Termini: ELIO STEEL 2 - INSERT ARRANGEMENTS Insert arrangement (table 1) - Front face of male inserts DIMENSIONS ELIO STEEL - Receptacle type 20 Shell Size A Max. B Max. C Max. D Thread E Max. F ± 0.30 G H K ± 0.20 L ± M12 x 1-6g M15 x 1-6g M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g

45 MIL-DTL Connector for ELIO Termini: ELIO STEEL ELIO STEEL - Receptacle type 24 Shell Size A Max. B Max. C Max. D Max. E Max. F Max. G ± 0.40 H Thread M12 x 1-6g M15 x 1-6g , M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g ELIO STEEL - Plug type for ELIO Shell Size A Max. B Thread C Max. D Max M12 x 1-6g M15 x 1-6g M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g

46 MIL-DTL Connector for ELIO Termini: ELIO STEEL ELIO STEEL - Mated connectors dimensions Square flange receptacle type 20 with plug Jam nut receptacle type 24 with plug Shell Size A Max. B Max C Max. D Max ORDERING INFORMATION Shell Type 26 - Plug 20 - Receptacle with 4 hole square flange fixing 24 - Receptacle with single hole jam nut fixing Designation E - ELIO optical connector Plating K - Stainless Steel S - Stainless Steel Nickel plated Shell Size A B C E G J Insert Arrangement see table 1 Male/Female insert A - Male insert B - Female insert with ceramic alignment sleeves C - Female insert with phosphor bronze alignment sleeves* Polarization N, A, B, C, D, E D E K A 01 A N * Recommended for fiber starting from 200/230 µm 46

47 MIL-DTL Connector for ELIO Termini: ELIO BRONZE 1/ CHARACTERISTICS Standard MIL-DTL Series III bronze shell Compatible with ELIO termini Robust connector Environmental performance as per MIL-DTL and EN 3645 standard Temperature range: -65 C, +150 C Applications Fiber optic connector for all marine purposes: navy vessels, military, merchant fleet, transportation, oceanography, field equipment, battle-field cables Mechanical Shell: Bronze shell Endurance: 500 mating / unmating operations Shocks: 300 g, 3 ms as per EN method A and MIL-STD-1344 Vibrations: random 50 to 2000 Hz, 3 x 8 hours 1 g 2 /Hz, as per EN and MIL-STD-1344 sine 1 to 16 Hz amplitude 2 mm, 16 to 55 Hz - 2g Contact retention: minimum 110 dan Environmental Salt spray: 2000 hours Temperature range: -65 C, +125 C long term (1000 hours), +150 C short term (100 hours) Sealing: 3 cycles (3 x 1 hours) altitude immersion 1,1 kpa in accordance with EN and MIL-STD-1344 IP 68 Damp heat: 10 cycles of 24 hours in accordance with EN and MIL-STD-1344 Fire resistant: 30 seconds fire exposure as per EN and MIL-STD-1344 UL94-V0 Resistance to fluids as per MIL-DTL standard Gasoline: JP5 (OTAN F44) Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) Synthetic hydraulic fluid: skydrol 500 B4, LD4 (SAE AS 1241) Mineral lubricating: MIL-L-7870A (OTAN 0142) Synthetic lubricating: MIL-L (OTAN 0156) MIL-L-7808 Cleaning fluid: MIL-C diluted De-icing fluid: MIL-A-8243 Extinguishing fluid: Chlorobromethane Cooling fluid: Coolanol Optical Compatible with ELIO TM termini Typical Insertion Loss Singlemode: nm Multimode: nm Typical Return Loss Singlemode: nm Multimode: 1300 nm Maximum IL during and after climatic tests: 0.7 db at 1300 nm and 850 nm for multimode 62.5/125 fiber for ELIO 47

48 MIL-DTL Connector for ELIO Termini: ELIO BRONZE 2 - INSERT ARRANGEMENTS Insert arrangement (table 1) DIMENSIONS ELIO BRONZE - Receptacle type 0 Shell Size A Max. B Max. C Max. D Thread E Max. F ± 0.30 G H K ± 0.20 L ± M12 x 1-6g M15 x 1-6g M18 x 1-6g M25 x 1-6g M31 x 1-6g M37 x 1-6g