DIAMOND TOOLS SELECTION OF DIAMOND TOOLS MILLING CUTTERS CHAMFERING TOOLS ENGRAVING TOOLS SPECIAL MILLING TOOLS FACE MILLING CUTTERS DRILLS REAMERS

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2 DIAMOD TOOLS SELECTIO OF DIAMOD TOOLS 352 MILLIG CUTTERS 358 CHAMFERIG TOOLS 364 EGRAVIG TOOLS 365 SPECIAL MILLIG TOOLS 366 FACE MILLIG CUTTERS 368 DRILLS 369 REAMERS 370 TURIG TOOLS 371 RAGE OF SPECIAL SHAPES 375 DIADIX WHEEL DRESSERS 377 CUTTIG CODITIOS

3 Z MILLIG CUTTERS DIXI Ø DIXI Ø DIXI Ø DIXI DIA Ø DIXI DIA Ø DIXI DIA Ø DIXI Ø = item from stock SELECTIO OF DIAMOD TOOLS l CVD z u DIA On request CB s CHAMFERIG TOOLS DIXI DIA Ø DIXI EGRAVIG TOOLS DIXI DIA DIXI DIA Ø DIXI DIXI Ø

4 CB CVD DIA good excellent Steel & cast iron > 45 HRC Cast iron > 35 HRC Silver Gold difficult to machine Al 4-8% Si Al 8-13% Si Graphite Unsitered carbide Ceramics Carbon fibres 353

5 SELECTIO OF DIAMOD TOOLS = item from stock On request FACE MILLIG CUTTERS Z Page CVD DIA CB l z u s DIXI Ø DIXI Ø DRILLS DIXI DIXI REAMERS POLY Ø POLY Ø DIXI DIXI TURIG TOOLS DIXI DIXI ARTDECO TR ARTDECO FT

6 CB CVD DIA good excellent Steel Hardened cast iron > 45 HRC Cast iron > 35 HRC Silver Gold difficult to machine Al 4-8% Si Al 8-13% Si Graphite Unsitered carbide Ceramics Carbon fibres 355

7 SELECTIO OF DIAMOD TOOLS = item from stock On request TURIG TOOLS Z Page CVD DIA CB l z u s ARTDECO AV ARTDECO AR DIXI 264X0-371 DIADIX WHEEL DRESSERS DIXI DIXI

8 CB CVD DIA good excellent Steel Hardened cast iron > 45 HRC Cast iron > 35 HRC Silver Gold difficult to machine Al 4-8% Si Al 8-13% Si Graphite Unsitered carbide Ceramics Carbon fibres 357

9 DIXI ED MILLS, CETRE CUTTIG AD THROUGH COOLAT Z = 1-2 P. 380 D 1 Ø 6 Silver Gold difficult to machine Al Graphite Unsitered carbide Ceramics Carbon fibres D 1 h10 L 1 L 2 D h5 L Z CVD > > > > > > > > > > > > > > > > > > > > > > > On request On request Steel Cast iron > 45 HRC On request CB s Cast iron 358

10 DIXI ED MILLS, CETRE CUTTIG WITH CORER RADIUS AD THROUGH COOLAT Z = 1-2 P. 380 D 1 Ø 6 Silver Gold difficult to machine Al Graphite Unsitered carbide Ceramics Carbon fibres D 1 h10 L 1 L 2 D h5 L R Z > > > > > > > > > > > > > > > > > > > > > > > > > > Silver Gold Unsitered carbide Ceramics difficult to machine CVD z CB s Al Carbon fibres On request Steel Cast iron > 45 HRC Cast iron Graphite 359

11 DIXI STRAIGHT FLUTE SLOT DRILLS CETRE CUTTIG D 1 < Ø 2.00 Z = 1 P. 380 Silver Gold difficult to machine Al Graphite Unsitered carbide Ceramics D 1 Ø 2.00 Carbon fibres D 1 h10 L 1 D h5 L DIXI DIA MOOCRISTALLIE DIAMOD ED MILLS, CETRE CUTTIG Z = 1 P. 380 Silver Gold difficult to machine Al D 1 L 1 D h5 L DIA

12 DIXI DIA MOOCRISTALLIE DIAMOD MICRO ED MILLS Z = 1 P. 380 Silver Gold difficult to machine Al D 1 L 1 D h5 L DIA Steel shank When ordering, please specify the material to be machined (non-ferrous) 361

13 DIXI DIA MOOCRISTALLIE DIAMOD ED MILLS FOR ACRYL Z = 1 P. 380 D 1 L 1 L 2 D h5 L DIA

14 DIXI BALL-OSE ED MILLS WITH THROUGH COOLAT Z = 1-2 P. 380 > Ø 6 Steel Cast iron > 45 HRC Silver Gold difficult to machine Al Graphite Unsitered carbide Ceramics Carbon fibres D 1 h10 L 1 L 2 D L Z Silver Gold Unsitered carbide Ceramics difficult to machine CVD z Al Carbon fibres Graphite On request CB s Steel Cast iron > 45 HRC Cast iron

15 DIXI DIA MOOCRISTALLIE DIAMOD CHAMFERIG TOOLS Z = 1 Silver Gold difficult to machine Al D 1 L 1 D 2 D h5 L DIA * * * * * * not cutting DIXI MOOCRISTALLIE DIAMOD CHAMFERIG TOOLS Z = 1 Silver Gold difficult to machine Al D 1 D 2 L 2 S 1 S 2 D h5 L DIA u u u u 364

16 DIXI DIA DIA MOOCRISTALLIE DIAMOD EGRAVIG TOOLS Z = 1 Silver Gold difficult to machine Al D 1 L 1 D h5 L DIA On request DIXI EGRAVIG TOOLS Z = 1 Silver Gold difficult to machine Al Graphite Unsitered carbide Ceramics D 1 L 1 D h5 L

17 TOOLS O REQUEST Cutting material o o CVD o DIA o CB Material to be machined: HRC hardness: È DIXI TOOLS O REQUEST T-SLOT CUTTERS Z = D = D 1 = D 2 = L = L 1 = L 2 = R = DIXI TOOLS O REQUEST COCAVE SLITTIG SAWS D 1 = D 2 = L 1 = R = A = B = 366

18 DIXI TOOLS O REQUEST TURIG AD MILLIG DIAMOD TOOLS Ref. A Ref. B Ref. C Ref. D Ref. E A large variety of diamond tools for turning and milling on request. When ordering, please specify the cutting material ( - CB - DIA - CVD) and the material to be machined + its hardness in HRC (CB tool). For a range of special shapes, see pages

19 DIXI FACE MILLIG HEAD FOR MIRROR FIISH P. 382 Face milling head with inclination setting D 1 D L Art. Face milling head D 1 D L Art. Face milling head with shank D 1 D L Art Finishing insert (monocristaline diamond) Roughing insert () Material to be machined DIA Material to be machined Aluminium / Copper Titanium Brass on ferrous materials DIXI CUTTIG PIS Ø 8 x 31 Ref. 1 Ref. 2 Ref. 3 Ref. 4 Description Material Color Art. Ref. 1 Pin for roughing black Ref. 2 Pin for finishing red Ref. 3 Pin for satined surface green Ref. 4 Pin for transparent surface finish DIA blue

20 DIXI ADJUSTABLE HOLDER FOR ISO ISERTS FOR FACE MILLIG APPLICATIO Z = 6-16 P. 382 D L 1 H a b d Z Weight [kg] Lubrication on each tooth. Inserts independently adjustable at ± 2µm. DIXI AKPT ISO inserts have to be ordered separately specifying: - Cutting material: - CB - CVD - Material to be machined + its HRC hardness (CB tool) DIXI TOOLS O REQUEST STRAIGHT FLUTE DRILLS DIXI A - DIXI B - DIXI

21 POLY TOOLS O REQUEST REAMERS POLY POLY D1 L L 2 D 1 L 1 L 2 D h5 L Z CB l l l l l l l l l l s s s s s s s s s s DIXI TOOLS O REQUEST BORIG TOOLS DIXI DIXI

22 DIXI TOOLS O REQUEST TURIG TOOLS P. 384 DIXI DIXI Available with cylindrical shank under references DIXI / DIXI 264X0 TOOLS O REQUEST ISERTS AS PER DI 4987/ISO 1832 When ordering, please attach a sketch of the insert showing the diamond part. Please specify the ISO designation, the cutting material ( - CB - DIA - CVD), the material to be machined + its hardness in HRC (CB tool). Special ISO inserts available on request. For a range of special shapes, see pages Designation example (according to DI 4987 / ISO 1832) DIXI TPGW FR Insert shape T P G W F R Cutting direction Clearance angle Tolerance in mm Insert type Insert size Insert thickness Corner radius Cutting edge 371

23 ARTDECO R TURIG ISERTS RIGHT-HAD CUTTIG PARTIG OFF P. 384 ARTDECO TR R A L 1 TR06R TR06R TR06R TR06R TR06R TR06R finishing PLUGIG / TURIG ARTDECO FT R A L 1 FT06R finishing FROT TURIG ARTDECO AV R A L 1 AV06R finishing BACK TURIG ARTDECO AR R A L 1 AR06R finishing

24 ARTDECO L TURIG ISERTS LEFT-HAD CUTTIG PARTIG OFF P. 384 ARTDECO TR L A L 1 TR06L TR06L TR06L TR06L TR06L TR06L finishing PLUGIG / TURIG ARTDECO FT L A L 1 FT06L finishing FROT TURIG ARTDECO AV L A L 1 AV06L finishing BACK TURIG ARTDECO AR L A L 1 AR06L finishing

25 ARTDECO 2753 TOOL HOLDERS R S Insert size Art. 0606R R R R R R L S Insert size Art. 0606L L L L L L Screw M2.50x6 Art Torx 8 Art

26 RAGE OF SPECIAL SHAPES 375

27 RAGE OF SPECIAL SHAPES 376

28 DIXI 1973 DIADIX HOLDERS, DRESSIG Ref. D Art. DIXI DIXI DIXI Ref. D Art. DIXI This wheel-dresser compensates the negative angle of the diamond-holder on certain machines, which enables the desired 0 dressing angle to be maintained. Ref. Morse taper L Art. DIXI CM DIXI CM Ref. Morse taper Art. DIXI CM DIXI CM This wheel-dresser compensates the negative angle of the diamond-holder on certain machines, which enables the desired 0 dressing angle to be maintained. ISERTS FOR ROUGH WHEEL DRESSIG DIXI 1978 Ref. Ref. DIXI DIXI

29 DIXI 1973 DIADIX HOLDERS, PROFILIG Ref. D Art. DIXI Ref. Art. DIXI Ref. Morse taper L Art. DIXI CM DIXI CM Tool holder for profile dressing with automatic centering of the insert. On request, DIXI can develop special holders for various machines such as: Agathon, Kellenberger, Studer, Tripet, Tschudin (HTT), Voumard, etc... DIXI 1978 ISERTS FOR PROFILIG DEVICES Ref. CVD Ref. R CVD DIXI DIXI DIXI DIXI DIXI

30 DIADIX, APPLICATIO DIADIX WHEEL-DRESSERS CHARACTERISTICS Bonded to a tungsten carbide pin, the diamond layer enables a significant cost saving through the combination of the three cutting points and circular segment. The polycristalline diamond retains its sharpness and efficiency until it has been completely used. The DIADIX wheel-dresser breaks the crystals of the grinding wheel instead of planishing them, thereby revealing a greater number of cutting points on the grinding wheel. ADVATAGES The grinding wheels redressed with a DIADIX tool produce more work-pieces with a better finish and greater accuracy. The redressing intervals are longer, thus reducing down time. These advantages mean a significant improvement of productivity. CODITIOS OF USE Wheels: Aluminium oxide (Al203) and in certain cases silicon carbide (SiC) Hardness: up to L, eventually M (see table) Structure: from 3 to 20, depending on the cases (see table) Grit size: Grinding machines planer type, internal and external cylindrical type, from any manufacturer I 1 J 1 K 1 L 1 M 1 I 2 J 2 K 2 L 2 M 2 I 3 J 3 K 3 L 3 M 3 I 4 J 4 K 4 L 4 M 4 I 5 J 5 K 5 L 5 M 5 I 6 J 6 K 6 L 6 M 6 I 7 J 7 K 7 L 7 M 7 I 8 J 8 K 8 L 8 M 8 I 9 J 9 K 9 L 9 M 9 I 10 J 10 K 10 L 10 M 1O l l l l l l l l l l l l l l l Light letters = Uncertain area Heavy letters = Certain area DIADIX WHEEL-DRESSERS WORKIG CODITIOS The wheel-dresser must be leveled with the wheel axis. Dressing angle: 0 Feed rate: faster than with a single crystal natural diamond Cutting depth: possible up to 0.50 mm Coolant: necessary Examples of insert positioning For roughing operations. The wheel becomes more efficient when using the appropriate feed. For finishing operations. In employing the whole or part of the insert's radius, the grinding wheel gives an impeccable finish. 379

31 DIXI DIA CUTTIG CODITIOS Material to be machined DIA Vc [m/min] Copper alloys - easy to machine (brass - bronze) Copper alloys - difficult to machine / Aluminium bronze (CuAlFe) (Ampco) Aluminium alloys / Magnesium alloy Aluminium alloys Si < 3-8% Cast aluminium Si > 8-13% Gold, silver DIXI CUTTIG CODITIOS Material to be machined CVD DIA CB Vc [m/min] Vc [m/min] Vc [m/min] Vc [m/min] H Tool steel and cast iron K Cast iron > 350 HB Copper alloys - easy to machine (brass - bronze) Copper alloys - difficult to machine / Aluminium bronze (CuAlFe) (Ampco) Aluminium alloys / Magnesium alloy Aluminium alloys Si < 3-8% Cast aluminium Si > 8-13% Graphite Unsitered carbide and ceramics Carbon fibres Gold, silver

32 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x z Feed per revolution fz [mm] Ø D 1 Ø D Roughing Finishing Finishing -CVD-CB -CVD-CB DIA fz ap ae ap ae ap + ae [mm] [mm] [mm] [mm] [mm] [mm] x D 0.5 x D x D 0.6 x D x D 1 x D x D 0.6 x D x D 1 x D x D 1 x D x D 1 x D max. = x D 1 x D x D 1 x D x D 1 x D x D 1 x D x D 0.6 x D

33 DIXI CUTTIG CODITIOS Material to be machined CVD CB Vc [m/min] Vc [m/min] Vc [m/min] H Tool steel and cast iron K Cast iron > 350 HB Copper alloys - easy to machine (brass - bronze) < 3000 < 3000 Copper alloys - difficult to machine / Aluminium bronze (CuAlFe) (Ampco) < 3000 < 3000 Aluminium alloys / Magnesium alloy < 7000 < 7000 Aluminium alloys Si < 3-8% Cast aluminium Si > 8-13% < 6000 < 6000 < 5000 < 5000 DIXI CUTTIG CODITIOS Material to be machined + DIA Vc [m/min] Copper alloys - easy to machine (brass - bronze) Copper alloys - difficult to machine / Aluminium bronze (CuAlFe) (Ampco) Aluminium alloys / Magnesium alloy Aluminium alloys Si < 3-8% Cast aluminium Si > 8-13% Gold, silver

34 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x z ap [mm] fz [mm] ap [mm] fz [mm] < < < < < < <

35 TURIG CUTTIG CODITIOS Material to be machined CVD DIA CB Vc [m/min] Vc [m/min] Vc [m/min] Vc [m/min] H Tool steel and cast iron K Cast iron > 350 HB Copper alloys - easy to machine (brass - bronze) Copper alloys - difficult to machine / Aluminium bronze (CuAlFe) (Ampco) Aluminium alloys / Magnesium alloy Aluminium alloys Si < 3-8% Cast aluminium Si > 8-13% Graphite Unsitered carbide and ceramics Carbon fibres Gold, silver

36 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x z -CVD-CB DIA Depth of cut Feed Depth of cut Feed (mm) (mm/rev) (mm) (mm/rev) < < < < < < < < < < < < < < < < < < <