Tooling products. OBO-Werke are Master Distributor for Huntsman Advanced Materials for tooling products in Europe

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1 Tooling products OO-Werke are Master Distributor for Huntsman dvanced Materials for tooling products in Europe

2 OO and Huntsman dvanced Materials: We bundle our strengths For many years OO has been manufacturing RenShape Polyurethane products for Huntsman dvanced Materials. Since 14 OO also manufactures and supplies RenPaste TM Modelling Pastes and RenShape Epoxy oards under licence of Huntsman dvanced Materials. In addition and based on the long-term partnership Huntsman dvanced Materials has appointed OO as its master distributor for the distribution of its full range of tooling liquids in all European markets. Thus OO became a full service provider for the European Tooling Market. We deliver: % quality, % service, % flexibility OO-Werke: Your strong business partner Since 1869 OO: It was a long way from a sawmill for tropical timber to a supplier of a broad range of tooling products for model, tool and mould making. Today we are your competent partner with a team of service oriented professionals for the implementation of your ideas. No matter if you are looking for standard blanks, glued blocks, close contour cast blocks, tooling resins and modelling pastes according to your requirements individual solutions combined with flexible quantities are our strengths! Please contact us. We will be happy to advise you of PU and Epoxy boards, modelling pastes and tooling liquids. OO-Werke: Facts and Figures established 1869 as sawmill for tropical timber Development process: 1930 th : technical plywood for aviation industry 1950 th : manufacturing of school table tops, seatshells and well pipes 1970 th : manufacturing of impregnated compressed wood 19 th : delivery of the first obomodulan boards made of polyurethane since 00 th : implementing further production facilities for PU since 03 subsidiary of M SE since 06 certified according to DIN EN ISO 9001 standard employees: more than 2

3 Index RenGel EP gelcoats page 4 8 EP casting resins page 9 11 RenLam laminating pastes page laminating pastes page 13 RenLam laminating resins page RenPim parts in minutes polyurethane page PU fast cast resins page 22 masscasting page 23 casting resins (polyurea) page Wax sheets / Fillers page 26 Putty / RenLease relase agents page 27 Huntsman Corporation is a publicly traded global manufacturer and marketer of differentiated chemicals with 13 revenues of over $11 billion. Huntsman chemical products number in the thousands and are sold worldwide to manufacturers serving a broad and diverse range of consumer and industrial end markets. Huntsman operates more than manufacturing and R&D facilities in 30 countries and employ approximately,000 associates within 5 distinct business divisions. For more information about Huntsman, please visit the company s website at 3

4 RenGel EP gelcoats standard types and packing units Product RenGel P 99 HY 5159 RenGel SV 4 HY 2404 RenGel SV 4 HY 2404 Mixing ratio by proportion of weight : grey white white strong interlayer adhesion between gelcoat and backing materials good mechanical strength chemical resistant polishable abrasion resistant polishable high edges resistance pplication coupling coat between gelcoat and backing jigs foundry patterns laminating moulds working models for the ceramic industry jigs foundry patterns Pot life at 25 C at 250 ml 30 minutes - 25 minutes minutes Demoulding time after hours Density approx. g/cm³ 1,5 1,4 1,3 Hardness (ISO 868) Shore-D Deflection temperature* (ISO 75) C Deflection temperature* TG (DSC) C rticle 2,2 kg LG V x 0,8 kg LH V x 7,15 kg LG V x 1 kg LH V x 6, LG V x 1 kg LH V rticle 6 x 0,36 kg LG V x 0,05 kg LH V x 0,05 kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

5 RenGel SW HV 2419 RenGel SW HY 2404 HY 5159 RenGel SW 18 HY 2404 HY 5159 RenGel SW 56 HY 2404 HY black white green caramel abrasion resistant hard wear resistant surface polishable easily machinable polishable low-odour good chemical resistance polishable heat resistant after temper process chemical resistant polishable heat resistant after temper process sheet metal tools foundry patterns models and tools negative moulds jigs pattern tools for the ceramic industry vacuum forming tools RTM moulds polyester moulds RIM moulds vacuum forming tools RTM moulds polyester moulds foaming moulds pattern tools for the ceramic industry 15 - minutes minutes 60 minutes - 15 min. 25 min min min. 2,3 1,5 1,5 1,3 1,3 1,5 1, x 13,5 kg LG V x 1,8 kg LH V x 0,3 kg LG V x 1 kg LH V x 0,8 kg LH V x 0, LG V x 1 kg LH V x 0,8 kg LH V x 0,385 kg LG V x 1 kg LH V x 0,8 kg LH V kg LG V x 0,05 kg LH V x 5 kg LG V x 0,05 kg LH V ,7 kg LG V x 0,05 kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 5

6 RenGel EP gelcoats standard types and packing units Product RenGel SW 404 HY 2404 HY 5159 RenGel SW 5155 HY 5159 Mixing ratio by proportion of weight : 8 blue grey very good mechanical strength and qualities good chemical resistance very hard abrasion resistant surface good strength over sharp edges heat resistant pplication foundry patterns copy-milling models foaming and concreate-casting moulds tools and tooling aids vacuum deep-drawing tools foam and laminate lay-up tools Pot life at 25 C 15 minutes at 250 ml 50 minutes minutes at 250 ml Demoulding time after hours 24 Density approx. g/cm³ 1,8 1,8 1,34 Hardness (ISO 868) Shore-D 88 Deflection temperature* (ISO 75) C 0-5 Deflection temperature* TG (DSC) C rticle 6 x 0,5 kg LG V x 1 kg LH V x 0,8 kg LH V kg LG V x 0,8 kg LH V rticle 2 x kg LG V x 0,05 kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

7 RenGel SW 50 HY 5158 HY 5211 (slow) HY 52 (fast) HY 5213 XD 4558 HY 2404,5 16 black blue high temperature resistance after post curing high temperature resistance after post curing very long pot life with variable speed of cure control high temperature resistance after post curing very strong edge strength very hard and abrasion-resistant prepreg tools prepreg tools very large tools tools requiring heat resistance prepreg tools tools requiring heat resistance foundry patterns copy-milling models foaming moulds concrete-casting moulds 0 minutes 18 hours at 500 ml hours at 500 ml 4,5 hours at 250 ml min. at 250 ml 7 days at room-temperature or 14 hours at 40 C for the curing time please see our data sheet for the curing time please see our data sheet 7 days at room-temperature or 14 hours at 40 C ,5 1,8-1, kg LG V x 1 kg LH V LH V LH V LH V x kg LG V x 1 kg LH V x 5 kg LG V , LH V kg LH V kg LH V x 0,05 kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 7

8 RenGel EP gelcoats standard types and packing units Product XD 4615 HY 5159 HY 52 Mixing ratio by proportion of weight : black highly polishable high surface quality heat resistance after post curing excellent inter layer adhesion to epoxy infusion systems pplication RTM moulds moulds for vacuum infusion vacuum deep-drawing tools foaming moulds Pot life at 25 C Demoulding time after hours min. at 250 ml - 90 min. at ml Density approx. g/cm³ Hardness (ISO 868) Shore-D Deflection temperature* (ISO 75) C Deflection temperature* TG (DSC) C 1, , rticle rticle 2 x 5 kg LG V x 0,8 kg LH V LH V kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

9 EP casting resins standard types and packing units Product CW HY 49 CW 47 HY 33 Mixing ratio by proportion of weight : 5 15 blue grey pplication Pot life at 25 C at 0 ml Demoulding time after hours Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Coefficient of thermal expansion (DIN EN ISO 11359) -6. K -1 Deflection temperature* (ISO 75) C Linear shrinkage* mm/m % brasion resistance* Taber mm³/u very high mechanical strength good chemical resistance very hard abrasion-resistance surface foundry patterns and copy-milling models sheet metal pressing tools foaming and concrete casting moulds 1 minutes , ,05 22 excellent heat resistance up to 2 C after postcuring long pot life layers of up to mm can be cast in a single operation vacuum forming tools injection moulds for thermoplastics tools for manufacturing prepreg components up to 0 C foam tooling 240 minutes 3-4 days RT/14 h 60 C , rticle 2 x 5 kg LC V x 1 kg LH V LC V x 3,75 kg LH V rticle LC V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 9

10 EP casting resins standard types and packing units Product CW 61 HY 97 blue HY 97-1 CW 2215 HY 5160 HY 5161 HY 5162 Mixing ratio by proportion of weight : grey yellow chemical resistant heat resistance up to 1 C high strength at demould easily machinable suitable for full or face castings cures at room temperature layers up to mm thick can be cast in a single operation after curing very good machinable pplication vacuum forming tools foam moulding tools tools for prepreg lamination construction of foundry patterns jigs and fixtures working models for the ceramic industry suitable for a wide range of applications Pot life at 25 C at 0 ml 150 minutes 150 minutes 0 minutes 45 minutes 25 minutes Demoulding time after hours 24 at RT 24 at RT 16 Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ 1,75 1,75 Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Coefficient of thermal expansion (DIN EN ISO 11359) -6. K Deflection temperature* (ISO 75) C Linear shrinkage* mm/m 0,4 0,4 0,1 0,7 0,3 brasion resistance* Taber mm³/u rticle kg LC V x 1 kg LH V kg LH V x 0,75 kg LC V x 2 kg LH V x 2 kg LH V x 2 kg LH V rticle LH V kg LH V LH V LH V LH V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

11 CW HY 5160 HY 5161 HY 5162 CW HY 5158 X 5173 hardener XW 50 resin XW 49-1 hardener black grey light beige light grey hard abrasion resistant surface easily machinable cures at room temperature layers up to mm thickness can be cast in a single operation cure rate determined by choice of hardener long pot life precure at room temperature no disturbing odours cures at room temperature good adhesive properties sticks also on vertical surface visual mix control due to different coloured resin and hardener sheet metal tools casting of dowel bushes full and face casting foundry patterns and copy-milling models mould making in general construction of vacuum deep-drawing and foam moulding tools construction of heat resistant moulds and tools to fix and glue from laminating rear machine section 0 minutes 60 minutes 30 minutes 60 minutes 150 minutes minutes at g ,3 2,3 2,3 2-1, ,1 0,8 1,0 test at present 0, test at present test at present 6 x 1 kg LC V x 2 kg LH V x 2 kg LH V x 2 kg LH V ,5 kg LC V x 1 kg LH V LH V kg L V kg L V ,5 kg LC V LH V LH V LH V kg LC V , LH V kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 11

12 RenLam laminating paste standard types and packing units Product RenLam LV 06 HY 06 RenLam LV HY 97 blue Mixing ratio by proportion of weight : 15 grey/blue grey/blue can be used up to 15 mm layer thickness easy to mix and apply by hand shorter process time compared with wet lay-up laminating good heat resistance easy to apply by hand light paste pplication laminated shells for general tool making light, stiff laminated shells and backing structures Pot life at 25 C at 0 ml Demoulding time after hours Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Coefficient of thermal expansion (DIN EN ISO 11359) -6. K -1 Deflection temperature* (ISO 75) C Linear shrinkage* mm/m brasion resistance* Taber mm³/u 90 minutes , minutes 16 0, ,4 rticle 15 kg LL V x 2, LH V kg LL V x 1 kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

13 laminating paste standard types and packing units Product filler DT 081 Mixing ratio by proportion of weight : 0 grey workable paste very stiff and very light (density: 0,77 g/cm*) easy to mix by hand (up to 3 kg) or machine workable and easy to apply paste (without glass fibres) Processable with coupling layer P99 with EP-PU or VE-gelcoats can be applied to a thickness of - 40 mm low exothermic reaction and therefore minimal shrinkage heat resistant up to C pplication build-up of moulds using the shell build-up technique support shells tools and any form of auxiliaries Pot life at 25 C at 3 kg Demoulding time after hours Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Coefficient of thermal expansion (DIN EN ISO 11359) -6. K -1 Deflection temperature* (ISO 75) C Linear shrinkage* mm/m minutes ,77 thixotropic paste ,1 brasion resistance* Taber mm³/u rticle LC V LC V L V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 13

14 RenLam laminating resins standard types and packing units Product RenLam CY 219 HY 5160 HY 5161 HY 5162 RenLam LW 5157 HY 5159 Mixing ratio by proportion of weight : beige grey tack-free at room temperature high mechanical strength at room temperature highly compatible with glass fabrics and fillers tack-free with choice of pot life and curing rate according to hardener can be filled with mineral or metal materials good wetting properties long pot life can be precured at room temperature enhanced dimensional stability under heat up to approximately 130 C pplication construction of jigs, foundry patterns and tooling aids general tool building wet lay-up tools using glass ply backing structures construction of vacuum deep-drawing and foam moulding tools ancillary tooling and fixtures Pot life at 25 C at 500 ml minutes 40 minutes minutes 40 minutes Demoulding time after hours Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ 1,1 1,1 1,1 1,3 Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Coefficient of thermal expansion (DIN EN ISO 11359) -6. K -1 Deflection temperature* (ISO 75) C Linear shrinkage* mm/m brasion resistance* Taber mm³/u rticle rticle LL V LL V x 2 kg LH V LH V x 2 kg LH V LH V x 2 kg LH V LH V kg LL V x 0,8 kg LH V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

15 RenLam LY 113 HY 97-1 HY 98 RenLam LY HY yellowish very low viscosity excellent strength at room temperature excellent wetting properties high temperature resistance, up to 5 C after post curing structural and special applications wet lay-up laminating resin infusion technique laminated tools for RTM or RIM composite components using glass, carbon or aramid ply minutes 24 wet lay-up resin infusion technique resin transfer moulding (RTM) 90 - min. 24 slightly opaque low viscosity contains neither solvent nor reactive dilutant slightly opaque, pigmentable long pot life no tackiness even after curing at room temperature thermal stability at 70 - C with appropriate post curing general mould and tool making, where increased thermal stability is required minutes , , , LL V kg LL V kg LH V LH V LH V LL V LL V LH V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 15

16 RenLam laminating resins standard types and packing units Product RenLam LY 52 HY 5211 HY 52 RenLam LY 52 HY 5213 Mixing ratio by proportion of weight : clear liquid pale yellowbrown variable speed of cure-control excellent fiber wet-out properties due to low viscosities partial cure at room temperature completed with indicated post cure excellent inter layer adhesion clear liquid pale yellowbrown good wetting properties long pot life partial curing at room temperature completed with indicated post cure expectional heat resistance pplication extremely large tools can be producted due to very long pot life tools requiring heat resistance up to 0 C fast and medium hardener allow better control over reaction for heat reistant tools used with glass or carbon fibres prepreg lay-up tools for heat resistant tools with glass or carbon fibre fabrics prepreg lay-up tools parts and structures in combination with an appropriate Gelcoat system to construct high temperature tool Pot life at 25 C 24 hours at 500 ml hours at 500 ml 3-3,5 hours at 600 g Demoulding time after 5-6 days 5-6 days 2-3 days Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ 1,1 1,1 1,1 Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (DIN EN ISO 178) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa 1 88 T.g. (DIN EN ISO ) C Deflection temperature* (ISO 75) C Impact strength*charpy KJ/m 2 2,5 3 brasion resistance* Taber mm³/u rticle LL V LH V LH V LL V LH V rticle 0 kg LL V kg LH V kg LL V kg LH V rticle 16 * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

17 RenLam LY 52 HY 5158 X 5173 hardener RenLam M-1 HY 956 HY 956 raldite LY 8615 radur 8615 X clear liquid pale yellowbrown for heat-resistant tools with glass or carbon fibre fabrics heat resistant up to C clear liquid pale yellow low shrinkage high mechanical strength highly compatible with glass fabrics and fillers clear liquid pale yellowbrown Please ask for the for this product separately! for heat-resistant tools and moulds prepreg lay-up tools vacuum forming tools foaming moulds construction of jigs foundry patterns and tooling aids 2 component matrix system for infusion and laminating high temperature resistance 4 hours at 500 ml 6 hours at 500 ml 30 minutes at 500 ml min. at 23 C min. at 23 C 14 hours at 40 C 24 hours at 40 C 24 hours depending on temperatues depending on temperatues 1,1 1,1 1,1 1,16-1, 0,93-0,95 0,91-0,93 ~ 2400 ~ Please ask for the for this product separately! ~ 170 ~ 0 50 LL V x 1 kg LH V LH V x 5 kg LL V x 1 kg LH V LH V 08298,43 kg LL V LL V LH V kg LL V , LH V kg LH V LL V x 5 kg LH V kg LH V kg LH V LH V

18 RenPim Parts In Minutes polyurethane standard types and packing units Product RenPim RenPim RenPim 5215/17/18 RenPim 5215 RenPim 52/16/19 RenPim 5216 Mixing ratio by proportion of weight : 65 crème/brown black pigmentable flame retardant system approved to UL 94V-0 high impact strength high thermal resistance good dimensional stability high temperature resistance for high temperature applications simulates S/PP translucent, pigmentable system high impact resistance good dimensional stability simulates S/PP pplication Parts In Minutes polyurethanes simulate the appearance and physical characteristics of engineering thermoplastics for prototyping and short production runs. They can be used to produce functional prototype parts suitable for use in all major industrial areas including automotive, aerospace, consumer goods, electronic and leisure applications. Gelation time at 25 C in seconds approx seconds approx seconds approx seconds Demoulding (dependent on layer thickness) min. approx minutes approx minutes approx minutes Castable layer thickness mm minimum 3 maximum 4 maximum 5 Hardness (ISO 868) Shore-/D Density approx. g/cm³ 1,2 1,2 1,2 Impact strength kj/m² > 27 > 40 > 40 Flexural modulus* (DIN EN ISO 178) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa > Elongation at break* (DIN EN ISO 527) approx. MPa Tensile modulus (DIN EN ISO 527) approx. MPa Tensile strength (DIN EN IOS 527) approx. MPa Deflection temperature* (ISO 75) C Tg C (6 up to 60 C + h at C) TM Linear shrinkage* mm/m approx. 4 approx. 5 approx. 6,5 rticle 16, LP V LP V LP V LP V x 4 kg LP V LP V rticle 2 LP V kg LP V LP V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

19 RenPim 5215/17/18 RenPim 5217 RenPim 5215/17/18 RenPim 5218 RenPim 52/16/19 RenPim 5219 RenPim 5222 RenPim black black pigmentable black high impact resistance good dimensional stability simulates S high flexural modulus good dimensional stability simulates S/PP pigmentable low reactivity system suitable for hand or machine processing for modification of other parts in minutes polyurethanes high flexural modulus high impact system good flexibility simulates high density polyethylene Parts In Minutes polyurethanes simulate the appearance and physical characteristics of engineering thermoplastics for prototyping and short production runs. They can be used to produce functional prototype parts suitable for use in all major industrial areas including automotive, aerospace, consumer goods, electronic and leisure applications. approx seconds approx seconds approx minutes approx seconds approx minutes approx minutes approx hours approx minutes maximum 5 maximum 4 maximum maximum ,2 1,2 1,2 1,2 > 70 > 30 > 40 approx (Charpy) > 55 (elastic limit) > approx. 4,4 approx. 6,5 at 5 mm at mm at mm approx. 0,5 mm approx. 1 mm approx. 2 mm at 1 mm at 3 mm at 4 mm approx. 1,27 mm approx. 2,29 mm approx. 2,95 mm LP V LP V LP V LP V x 4 kg LP V x 5 kg LP V LP V ,5 kg LP V LP V LP V LP V LP V * Results after curing and heat treatment. Please also see our product data sheet. The relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 19

20 PU fast cast resins standard types and packing units filled fast cast system Product FC 50 FC 50 FC 51 FC 51 FC 54 FC 54 Mixing ratio by proportion of weight : white grey blue very good flowability fast curing filled two-component casting system low shrinkage easily machinable very good flowability fast curing filled two-component casting system low shrinkage easily machinable can be cast up to a thickness of mm very low shrinkage filled two-component casting system pplication prototypes models templates replicas foundry patterns moulds retaining jig prototypes castings foundry models templates Pot life at 25 C at 0 ml 4-5 minutes 5-7 minutes 8 minutes Demoulding time after minutes Maximum castable layer thickness mm 30 Hardness (ISO 868) Shore-D Density approx. g/cm³ 1,7 Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Deflection temperature* (ISO 75) C Linear 5 mm 0,6 1, ,6 1,0 1,5 -- 1,4 1,4 6 x 0,2 kg 6 x 1 kg 3 x 0,75 kg 3 x 0,75 kg 3 x 0,8 kg 3 x 0,8 kg rticle 1 packing LC V packing LC V packing LC V 5628 rticle rticle * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

21 unfilled fast cast system filler filler FC 52/53 FC 52 DT 082 FC 52/53 FC 53 FC 52/53 FC 53 DT 082 FC 52/53 FC beige beige beige beige can be filled with all types of dry fillers/ pigments opaque neutral colour for easy colouring low viscosity can be filled with all types of dry fillers/pigments opaque neutral colour for easy colouring can be filled with all types of dry fillers/pigments opaque neutral colour for easy colouring low viscosity can be filled with all types of dry fillers/pigments opaque neutral colour for easy colouring foundry patterns moulds retaining jig prototypes scale models moulds negatives templates prototypes scale models moulds negatives templates prototypes foundry patterns moulds retaining jig prototypes minutes 3-4 minutes 5-6 minutes 6-8 minutes ,1 1,0 variable filling level variable filling level ,1 0,6 -- 3,4 6, , , LC V LC V kg LC V LC V LC V LC V LC V kg LC V LC V LC V LC V LC V LC V LC V LC V LC V LC V LC V pack. (3 x 1 kg each) LC V pack. (3 x 1 kg each) LC V pack. (3 x 1 kg each) LC V pack. (3 x 1 kg each) LC V 5618 * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 21

22 PU fast cast resins standard types and packing units unfilled fast cast system Product filler FC 55 FC 55 FC 55 FC 55 DT 082 Mixing ratio by proportion of weight : 300 beige beige low viscosity fast demoulding time opaque neutral product low viscosity fast demoulding time opaque neutral product pplication prototypes scale models templates prototypes scale models templates Pot life at 25 C at 0 ml Demoulding time after minutes Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Deflection temperature* (ISO 75) C Linear 5 mm 2-3 minutes , , minutes variable filling level ,4 1,7 2,6 -- rticle LC V LC V LC V LC V kg LC V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

23 masscasting standard types and packing units Product filler DT 082 Mixing ratio by proportion of weight : milky crème pplication Pot life at 25 C at 3 kg Demoulding time after hours Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Density approx. g/cm³ Viscosity at 25 C mpas Compressive strength* (DIN EN ISO 604) approx. MPa Compressive modulus* (ISO 604) approx. MPa Flexural strength* (DIN EN ISO 178) approx. MPa Deflection temperature* (ISO 75) C Linear shrinkage* mm/m low exothermic reaction and minimal shrinkage, even in thick sections sheet metal forming tools for steel and aluminium negative moulds and tooling fixtures front casting system for large moulds minutes 8-1, ,0 masscasting system used in combination with Filler DT 082 low exothermic reaction and minimal shrinkage, even in thick sections sheet metal forming tools for steel and aluminium negative moulds and tooling fixtures front casting system for large volume moulds minutes variable filling level ,6 rticle LC V LC V LC V LC V kg L V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes. 23

24 casting resin (polyurea) standard types and packing units Product Mixing ratio by proportion of weight : 24 brown light yellow green withstands moisture well, thus also suitable for thin layers high tear strength and elongation high abrasion resistance flexible high tear strength and elongation withstands moisture well, thus also suitable for thin layers high abrasion resistance high abrasion resistance good chemical resistance very good interlayer adhesion with epoxy resins withstands moisture well, thus also suitable for thin layers pplication foundry patterns core boxes abrasion and impact-resistant parts percussion tools impact protection conveyor rollers machinery parts assembly jigs abrasion and impact-resistant parts rubberlike prototype parts concrete moulds ceramic industry impact protection conveyor rollers machinery parts assembly jigs vibration absorption foundry patterns core boxes tools for the ceramic industry (plaster working moulds) negatives, moulds and fixtures assembly jigs percussion tools for working sheet metal Pot life at 25 C at 0 ml 15 - minutes minutes 15 - minutes Demoulding time after hours Maximum castable layer thickness mm Hardness (ISO 868) Shore-D Shore Shore-D Density approx. g/cm³ 1,2 1,1 1,5-1,7 Viscosity at 25 C mpas Tear propagation resistance (DIN 53356) kn/m Tensile strength (ISO 527-2) MPas Elongation at break (ISO 527-2) % Torsional Test DM, 2K/Min (ISO 6721) C 90 Linear shrinkage* Taber mg 1,8 brasion resistance* Taber mg rticle 4 x 5 kg LC V ,8 kg LC V x 5 kg LC V kg LC V x 1 kg LC V x 0, kg LC V * Results after curing and heat treatment. Please also see our product data sheet. The technical data relating to the material and its processing has been compiled carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purposes.

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26 Wax sheets 266 Thickness Pieces per box rticle brown 0,25 mm LW V Manufacturer Freeman 0,40 mm 0,50 mm LW V LW V Deflection temperature C Storage-temperature C up to 130 C self adhesive backing very smooth +2 C bis +40 C 0,60 mm 0,70 mm 0,75 mm 0, mm 0,90 mm LW V LW V LW V LW V LW V Dimensions mm 6 x 305 Freeman wax sheets are used to simulate sheet metals in the tooling process. It is supplied in a range of thickness to an accuracy of +/- 0,025 mm each. 1,00 mm 1, mm 1,25 mm 1,50 mm 2,00 mm LW V LW V LW V LW V LW V gives resistance of up to 138 C for use with tooling resins that produce some, but not excessive exothermic heat during curing. It provides a firm surface and drapes well at room temperature, without tendency to spring-back. The sheets have a self-adhesive backing for fast application. 2,50 mm 3,00 mm 4,00 mm 5,00 mm 0,5 inch 0,250 inch LW V LW V LW V LW V LW V LW V Fillers DT 081 grey DT 082 white DT 5039 Thixotropic gent opak can be used with Epoxy and Polyurethane systems can be used with Epoxy and Polyurethane systems can t be used with Polyurethane systems ulk density g/cm 3 0,35 0,4 0,1 0,15 in kg 15 9 rticle L V L V L V Storage: Providing that fillers and ancillaries are stored in a dry place in their original, properly closed containers, at the storage temperatures mentioned in the MSDS they will have the shelf lives indicated on the labels. The relating to the materials and its processing have been complied carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purpose. 26

27 Putty Repair Paste (Polyester Repairputty) XW 59 brown Peroxyde Paste (hardener) XW 5130 brown pplications used mainly as repair filler. Mix ratio (parts per weight) Pot life at 25 C in min Cure time in min Density approx. g/cm 3 Hardness (ISO 868) Shore-D : , in kg 8 x 1,26 8 x 0,04 rticle L V L V RenLease release agent RenLease QZ 51 RenLease QV 51 RenLease QZ 5111 /pplications film forming Poly- Vinyl-lcohol (PV) release agent can also be used as a sealer for porous surfaces produces glossy mouldings cloth applied wax based release agent for general applications polishable to lustre a liquid suspension of waxes in solvent for the release of general and complex mould surfaces polishable to lustre in kg rticle 6 x 0,9 L V x 1 L V x 0,75 L V in kg rticle L V x 3,75 L V or L V Storage: Providing that fillers and ancillaries are stored in a dry place in their original, properly closed containers, at the storage temperatures mentioned in the MSDS they will have the shelf lives indicated on the labels. The relating to the materials and its processing have been complied carefully and is correct to the best of our knowledge. The information cannot, however, be taken to be legally binding nor as any commitment that the material has certain properties or is suited for any particular purpose. 27

28 OO-Werke are Master Distributor for Huntsman dvanced Materials for tooling products in Europe OO-Werke GmbH Office: m ahnhof Stadthagen Germany phone ++49/5721/71-0 fax ++49/5721/77855 usiness hours: Monday until Thursday 08:00 a.m. until 04:00 p.m. Friday 08:00 a.m. until 02:00 p.m. info@obo-werke.de Pick up address / warehouse: Werk II Industriestraße Stadthagen Germany phone ++49/5721/ fax ++49/5721/ usiness hours: Monday until Friday 07:00 a.m. until 01:30 p.m. Your sales distributor: Further Information You can obtain the following information by fax or material safety data sheets technical safety data sheets RenGel,, RenLam, RenLease, RenPim, RenShape und are licensed to Huntsman Corporation or an affiliate thereof in one or more, but not all, countries. RenPaste indicates a trademark of Huntsman Corporation or an affiliate thereof. Pictures on the cover page with kind permission of Huntsman Corporation, page 2: all other pictures: OO-Werke GmbH. edition: November 17 YL 6, avenue Jean Monnet Z.I. de l mbresis P Villeparisis FRNCE Tel.: Fax: info@abylafrance.com