Introduction. Inserts. Tools. Technical information. Contents D18 D20 D30

Transcription

1

2 Contents D1 Introduction D2 Grade overview Grade description Chip grooves System characteristics for Classic Application for Classic D2 D3 D8 D10 D13 System characteristics for 900 Application for 900 D15 D16 Inserts D18 WCGT XOMT SONT D18 D18 D19 Tools D20 Introduction MaxiDrill Classic 2D MaxiDrill Classic 3D MaxiDrill Classic 4D MaxiDrill 900 3D MaxiDrill 900 4D D20 D22 D24 D26 D28 Technical information MaxiDrill 900 5D D29 D30 Cutting data for grades/materials Cutting data for Classic Cutting data for 900 Offset-drilling into solid material Coolant pressure D30 D32 D34 D40 D42 Formula collection D43

3 D2 Grade overview Introduction Grade designation U17T SR226 SR127 CTPP430 CTC1435 GM40 S40T Standard designation *Cutting material Application range P M K N S H HW-M15 W HW-K15 W HC-P25 C HC-K20 C HC-P25 C HC-M20 C HC-K30 C HC-P30 P HC-M25 P P HC-P35 C HC-M30 C HC-K20 C HC-P35 C HC-M30 C HW-P40 W HW-M40 W Steel Stainless Cast iron Non ferrous metals Main application Extended application Heat resistant Hard materials

4 Grade description Steel D3 SR226 HC-P25 HC-K20 Composition: Co 110%; composite carbides 120%; WC balance Grain size: 1-2 µm Hardness: HV 1420 Toughness Coating specification: CVD Ti(C,N) + TiN + Al 2 O 3 ; 55 µm Wear resistance SR127 HC-P25 HC-M20 HC-K20 Composition: Co 60%; composite carbides 6%; WC balance Grain size: 2 µm Introduction Toughness Wear resistance Hardness: HV Coating specification: CVD Ti(C,N) + TiN + Al 2 O 3 ; 12 µm CTPP430 HC-P30 HC-M25 Composition: Co 90%; WC balance Grain size: 85 µm Hardness: HV 1590 Coating specification: PVD; TiAlN; 7 µm Toughness Wear resistance

5 D4 Grade description Steel CTC1435 HC-P35 HC-M30 HC-K20 Composition: Co 96%; mixed carbides 74%; WC balance Grain size: 1-2 µm Hardness: HV 1400 Toughness Coating specification: CVD TiN + Ti (C,N) + Ti (N,B) + AI 2 O 3 + Ti (C,N,B); 6 µm Wear resistance Introduction GM40 HC-P35 HC-M30 Composition: Co 110%; composite carbides 120%; WC balance Grain size: 1-2 µm Toughness Wear resistance Hardness: HV Coating specification: CVD TiC + Ti(C,N) + TiN; 55 µm S40T HW-P40 HW-M40 Composition: Co 110%; mixed carbides 120%; WC balance Grain size: 1-2 µm Hardness: HV Toughness Wear resistance

6 Grade description Stainless steel D5 CTPP430 HC-P30 HC-M25 Composition: Co 90%; WC balance Grain size: 85 µm Hardness: HV 1590 Coating specification: PVD; TiAlN; 7 µm Toughness Wear resistance GM40 HC-P35 HC-M30 Composition: Co 110%; composite carbides 120%; WC balance Grain size: 1-2 µm Introduction Toughness Wear resistance Hardness: HV Coating specification: CVD TiC + Ti(C,N) + TiN; 55 µm S40T HW-P40 HW-M40 Composition: Co 110%; mixed carbides 120%; WC balance Grain size: 1-2 µm Hardness: HV Toughness Wear resistance

7 D6 Grade description Cast iron SR226 HC-P25 HC-K20 Composition: Co 110%; composite carbides 120%; WC balance Grain size: 1-2 µm Hardness: HV 1420 Toughness Coating specification: CVD Ti(C,N) + TiN + Al 2 O 3 ; 55 µm Wear resistance Introduction SR127 HC-P25 HC-M20 HC-K20 Composition: Co 60%; composite carbides 6%; WC balance Grain size: 2 µm Toughness Wear resistance Hardness: HV Coating specification: CVD Ti(C,N) + TiN + Al 2 O 3 ; 12 µm

8 Grade description Non ferrous metals and non metals D7 U17T HW-M15 HW-K15 Composition: Co 60%; composite carbides 80%; WC balance Grain size: 15 µm Hardness: HV 1570 Toughness Wear resistance Introduction

9 D8 Chip grooves Chip groove Material Machining situation and stability Machining type F / M / R FN γ = 12 F -29 γ = 12 M Introduction SN γ =12 M γ =10 -M30 M MasterGuide: Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials Main application Extended application Machining situation and stability: excellent good acceptable difficult Machining type: F Fine machining M Medium machining R Rough machining

10 Chip grooves D9 Geometry sharp FN increasing chamfer width (stable cutting edges) -M30-29 SN Introduction decreasing rake angle (soft cutting action) robust

11 D10 System characteristics MaxiDrill Classic Variable application of the insert group in all drilling tools type 2D, 3D and 4D Advantages Customer benefits Coated and uncoated inserts in tried and tested geometry and the high CERATIZIT quality Introduction Optimum compensation of radial forces thanks to specially positioned inserts - High cutting speed - Low cutting forces - Excellent swarf control - Drill will not wander - Produces consistent true holes when deep hole drilling Helical flute with through coolant holes on the drill point - Maximum system rigidity - No deviation of tool - Reduced machining noise - Optimum chip evacuation

12 System characteristics MaxiDrill Classic D11 For fixed and rotating applications Insert drills with helical chip flutes Classic 2 x D ² P P 3 x D ² P P Introduction 4 x D ² P P Helical chip flutes Low deflection Optimum chip evacuation Possibly occurring transverse forces are absorbed without problems

13 D12 System characteristics MaxiDrill Classic MaxiDrill Classic or MaxiDrill HFD Introduction Ideal for: Universal application Less stable machines Low power machines High precision of drilled holes

14 Application Rotating tools D13 Insert drills with helical chip flutes In stable conditions and with a flat surface of the work piece you can drill with maximum feed When the drill enters the convex work piece surface the central insert cuts first Introduction When the drill enters oblique or concave work piece surfaces the peripheral insert cuts first It is recommended to reduce the feed by approx % for this application Reduce the feed when the drill enters the transverse hole With transverse holes you should drill from both sides if possible In case of drill exit on oblique work piece surfaces, reduce the feed by %

15 D14 Application Fixed tools Insert drills with helical chip flutes Drilling into solid material Off-centre drilling into solid material X max = see page 40 Introduction Safety precautions Using a fixed drill and a rotating work piece in case of bores a sharp disc will result Safety precautions must be observed A safety guard has to be provided as protection

16 System characteristics MaxiDrill 900 D15 Advantages Minimal drill wander due to specialized insert geometries YOUR benefits > Excellent drilling action > High process security even with difficult drilling situations Rigid construction allows maximum feed rates for holes up to 5xD > Increased productivity combined with high process security Insert with 4 cutting edges for solid carbide drilling > Optimum economy Peripheral and central cutting edges have the same geometry, size and grade > The same insert fits both pockets, preventing mis-location and reducing inventory Introduction Grade for a wide range of applications Drilling in the high-feed range System 900 > Optimum chip evacuation thanks to helical chip pockets adapted to the chip shape and size > Universal application > High flexibility > Long tool life thanks to hard & tough coating

17 D16 Application MaxiDrill 900 Special application options This solid carbide tool shows its high performance capacity in a wide application range and most difficult situations Note: feed rate reduction between 30 and 60 % is necessary in the depicted cutting situations! The machining possibilities are reduced in case of long-chipping tough materials Producing a transverse through hole Stack drilling Drilling on an uneven surface Introduction Drilling on a stepped surface Drilling of a convex surface Drilling on inclined surfaces: the drill exits at an angle Drilling on a ridge Chain drilling is possible depending on the material Spot drilling in a central hole or bead Reboring not possible! When the drill exits the material, in the case of through-holes, a sharp-edged disk is produced When the tool is stationary, this sharp-edged disk may be thrown out of the clamping chuck at high speed and can cause damage and personal injury In order to prevent this happening, safety precautions must be taken

18

19 8 8 D18 MaxiDrill Classic WC XO P M K N S H R R R R R R R r R r R R R r r R r r r -FN -29 -SN U17T S40T SR127 SR226 CTPP430 CTC1435 GM40 d l s r d 1 [mm] [mm] [mm] [mm] [mm] WCGT FN R WCGT FN R WCGT FN R WCGT 07T304FN R WCGT SN-29 R WCGT SN-29 R R WCGT SN-29 R R WCGT SN-29 R R WCGT 07T304SN-29 R R XOMT SN R R XOMT SN R R R XOMT SN R R R XOMT SN R R R XOMT 07T304SN R R R U17T S40T SR127 SR226 CTPP430 CTC1435 GM40 d l s r d 1 d 84 d 95 d1 d1 Inserts l r s l r s V C D3-D7 D32-D33 D20-D25

20 MaxiDrill 900 SO D19 P M K N S H R R R R R R R r R r R R R r r R r r r -M30 U17T S40T SR127 SR226 CTPP430 CTC1435 GM40 d l s r d 1 [mm] [mm] [mm] [mm] [mm] SONT ER-M30 R SONT ER-M30 R SONT ER-M30 R SONT ER-M30 R SONT ER-M30 R U17T S40T SR127 SR226 CTPP430 CTC1435 GM40 d l s r d 1 d d 1 l r 8 s Inserts V C D3-D7 D34-D39 D26-D29

21 D20 0 D[ L ' UL O & ODVVL F ² ' ² P P h6 Ø D Ø d A Ø d 1 l 2 l 1 l 3 Picture shows right-hand version Tools D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 14 2D140R D145R D150R D155R D160R D165R D170R D175R D180R D190R R 20 2D200R D210R D220R D230R D240R D250R D260R D270R D280R D290R Ordering example: 1 piece 2D140R02 WC / XO 02 WC / XO 03 WC / XO 05 D [mm] WC / XO /M2,0X4,8/T /TORX T06 F WC / XO /M2,2X5/T /TORX T07 WC / XO /M2,5X6,0/T /TORX T08 D18

22 0 D[ L ' UL O & ODVVL F ² ' ² P P D21 h6 Ø D Ø d A Ø d 1 l 2 l 1 l 3 Picture shows right-hand version D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 30 2D300R D310R D320R D340R D350R D360R D370R D380R R 39 2D390R D400R D420R D440R D460R D480R D500R D530R Ordering example: 1 piece 2D300R06 WC / XO 06 WC / XO 07 Tools D [mm] WC / XO /TORX T /M3,5X11,0/T15 WC / XO /TORX T /M3,5X11,0/T15 D18

23 D22 0 D[ L ' UL O & ODVVL F ² ' ² P P h6 Ø D Ø d A Ø d 1 l 2 l 1 l 3 Picture shows right-hand version Tools D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 14 3D140R D145R D150R D155R D160R D165R D170R D175R D180R D185R D190R D195R D200R D205R D210R03 R D215R D220R D225R D230R D235R D240R D245R D250R D255R D260R D265R D270R D280R D290R Ordering example: 1 piece 3D140R02 WC / XO 02 WC / XO 03 WC / XO 05 D [mm] WC / XO /M2,0X4,8/T /TORX T06 F WC / XO /M2,2X5/T /TORX T07 WC / XO /M2,5X6,0/T /TORX T08 D18

24 0 D[ L ' UL O & ODVVL F ² ' ² P P D23 h6 Ø D Ø d A Ø d 1 l 2 l 1 l 3 Picture shows right-hand version D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 30 3D300R D310R D320R D330R D340R D350R D360R D370R D380R D390R D400R D410R R 42 3D420R D430R D440R D450R D460R D470R D480R D490R D500R D510R D520R D530R Ordering example: 1 piece 3D300R06 WC / XO 06 WC / XO 07 Tools D [mm] WC / XO /M3,5X11,0/T /TORX T15 WC / XO /M3,5X11,0/T /TORX T15 D18

25 D24 0 D[ L ' UL O & ODVVL F ² ' ² P P h6 Ø D Ø d A Ø d 1 l 2 l 1 l 3 Picture shows right-hand version Tools D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 18 4D180R D185R D190R D195R D200R D205R D210R D215R D220R D225R D230R03 R D235R D240R D245R D250R D255R D260R D265R D270R D280R D290R Ordering example: 1 piece 4D180R03 WC / XO 03 WC / XO 05 D [mm] WC / XO /M2,2X5/T /TORX T07 WC / XO /M2,5X6,0/T /TORX T08 D18

26 0 D[ L ' UL O & ODVVL F ² ' ² P P D25 h6 Ø D Ø d A Ø d 1 l 2 l 1 l 3 Picture shows right-hand version D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 30 4D300R D310R D320R D330R D340R D350R D360R D370R D380R D390R D400R07 R D410R D420R D430R D440R D450R D460R D470R D480R D490R D500R Ordering example: 1 piece 4D300R06 WC / XO 06 WC / XO 07 Tools D [mm] WC / XO /M3,5X11,0/T /TORX T15 WC / XO /M3,5X11,0/T /TORX T15 D18

27 D26 6\ VWHP ² ' ² P P Ø D Ø d A Ø d 1 l 2 l 3 l 1 Tools D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 19 C9003D190R C9003D195R C9003D200R C9003D205R C9003D210R C9003D215R C9003D220R C9003D225R C9003D230R C9003D235R C9003D240R C9003D245R C9003D250R C9003D255R08 R C9003D260R C9003D265R C9003D270R C9003D275R C9003D280R C9003D285R C9003D290R C9003D295R C9003D300R C9003D305R C9003D310R C9003D315R C9003D320R Ordering example: 1 piece C9003D190R06 SONT 06 SONT 07 SONT 08 SONT 09 D [mm] SONT M2,2x5-07IP/ /TORX 07IP DMSD 1,0Nm/SORT 07IP SONT M2,2x5-07IP/ /TORX 07IP DMSD 1,0Nm/SORT 07IP SONT M2,5x6-08IP/ /TORX 08IP DMSD 1,2NM/SORT 08IP SONT M3x7-09IP/ /TORX 09IP DMSD 2,2NM/SORT 09IP D19

28 6\ VWHP ² ' ² P P D27 Ø D Ø d A Ø d 1 l 2 l 3 l 1 D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 325 C9003D325R C9003D330R C9003D335R C9003D340R C9003D345R10 R C9003D350R C9003D355R C9003D360R C9003D365R Ordering example: 1 piece C9003D325R10 SONT 10 Tools D [mm] SONT M3,5X8,6-15IP/ /TORX 15IP DMSD 3,2Nm/SORT 15IP D19

29 D28 6\ VWHP ² ' ² P P Ø D Ø d A Ø d 1 l 2 l 3 l 1 Tools D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 19 C9004D190R C9004D200R C9004D210R C9004D220R C9004D230R C9004D240R C9004D250R C9004D260R C9004D270R R 28 C9004D280R C9004D290R C9004D300R C9004D310R C9004D320R C9004D330R C9004D340R C9004D350R C9004D360R Ordering example: 1 piece C9004D190R06 SONT 06 SONT 07 SONT 08 SONT 09 SONT 10 D [mm] SONT M2,2x5-07IP/ /TORX 07IP DMSD 1,0Nm/SORT 07IP SONT M2,2x5-07IP/ /TORX 07IP DMSD 1,0Nm/SORT 07IP SONT M2,5x6-08IP/ /TORX 08IP DMSD 1,2NM/SORT 08IP SONT M3x7-09IP/ /TORX 09IP DMSD 2,2NM/SORT 09IP SONT M3,5X8,6-15IP/ /TORX 15IP DMSD 3,2Nm/SORT 15IP D19

30 6\ VWHP ² ' ² P P D29 Ø D Ø d A Ø d 1 l 2 l 3 l 1 D Type, d A d 1 l 1 l 2 l 3 [mm] description L R [mm] [mm] [mm] [mm] [mm] 19 C9005D190R C9005D200R C9005D210R C9005D220R C9005D230R C9005D240R C9005D250R C9005D260R C9005D270R R 28 C9005D280R C9005D290R C9005D300R C9005D310R C9005D320R C9005D330R C9005D340R C9005D350R C9005D360R Ordering example: 1 piece C9005D190R06 SONT 06 SONT 07 SONT 08 SONT 09 SONT 10 Tools D [mm] SONT M2,2x5-07IP/ /TORX 07IP DMSD 1,0Nm/SORT 07IP SONT M2,2x5-07IP/ /TORX 07IP DMSD 1,0Nm/SORT 07IP SONT M2,5x6-08IP/ /TORX 08IP DMSD 1,2NM/SORT 08IP SONT M3x7-09IP/ /TORX 09IP DMSD 2,2NM/SORT 09IP SONT M3,5X8,6-15IP/ /TORX 15IP DMSD 3,2Nm/SORT 15IP D19

31 D30 Cutting data Grades, material Technical information A R F N S H Work piece material Non alloyed steel Low alloyed steel High alloyed steel Corrosion resistant steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non cast and Tempered steel and Chilled castings cast Tempered cast iron and * R m = ultimate tensile strength, measured in MPa Type of treatment / alloy 15% C 15% - 45% C 45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic VDI 3323 group Hardness HB / ² < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) 26 ² brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics 29 ² fibre-reinforced plastics 29 ² hard rubber 30 ² Fe-base Fe-base Ni or Co-base Ni or Co-base HRC 34 ² 1 L RU &R EDVH 1 P P ò 35 ² pure titanium 36 R m 440* alpha + beta alloys 37 R m 1050* HRC HRC HRC

32 Cutting data Grades, material D31 Uncoated carbide U17T S40T v c v c [m/min] [m/min] ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² Coated carbide SR127 SR226 CTC1435 CTPP430 GM40 v c v c v c v c v c [m/min] [m/min] [m/min] [m/min] [m/min] ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² Technical information

33 D32 Cutting data MaxiDrill Classic Technical information A R F N S H Work piece material Non alloyed steel Low alloyed steel High alloyed steel Corrosion resistant steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non cast and Tempered steel and Chilled castings cast Tempered cast iron and * R m = ultimate tensile strength, measured in MPa Type of treatment / alloy 15% C 15% - 45% C 45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic VDI 3323 group Hardness HB / ² < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) 26 ² brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics 29 ² fibre-reinforced plastics 29 ² hard rubber 30 ² Fe-base Fe-base Ni or Co-base Ni or Co-base HRC 34 ² 1 L RU &R EDVH 1 P P ò 35 ² pure titanium 36 R m 440* alpha + beta alloys 37 R m 1050* HRC HRC HRC

34 Cutting data MaxiDrill Classic D33 Drill diameter (mm) 14-17, , N/mm 2 f f (mm/rev) [mm/u] f f (mm/rev) [mm/u] f f (mm/rev) [mm/u] f f (mm/rev) [mm/u] f f (mm/rev) [mm/u] 420 ² ² ² ² ² ,03-0,10 0,05-0,12 0,08-0,12 0,08-0,15 0,1-0, ,03-0,10 0,05-0,12 0,08-0,12 0,08-0,15 0,1-0, ,03-0,10 0,05-0,14 0,08-0,14 0,10-0,17 0,1-0, ,03-0,10 0,05-0,14 0,08-0,14 0,10-0,17 0,1-0, ,03-0,10 0,05-0,14 0,08-0,14 0,10-0,17 0,1-0, ,3-0,10 0,05-0,14 0,08-0,14 0,10-0,17 0,1-0, ,3-0,10 0,05-0,14 0,08-0,14 0,10-0,17 0,1-0,20 ² 0,03-0,10 0,04-0,14 0,08-0,16 0,10-0,18 0,12-0,20 ² 0,03-0,10 0,04-0,14 0,08-0,16 0,10-0,18 0,12-0, ,03-0,10 0,04-0,14 0,08-0,16 0,10-0,18 0,12-0,20 ² 0,03-0,10 0,04-0,12 0,08-0,14 0,10-0,16 0,1-0,18 ² 0,03-0,10 0,04-0,12 0,08-0,14 0,10-0,16 0,1-0,18 ² 0,03-0,10 0,04-0,12 0,08-0,14 0,10-0,16 0,1-0,18 ² 0,04-0,12 0,06-0,16 0,12-0,18 0,14-0,22 0,15-0,25 ² 0,04-0,12 0,06-0,16 0,12-0,18 0,14-0,22 0,15-0,25 ² 0,04-0,10 0,08-0,14 0,12-0,18 0,14-0,20 0,15-0,22 ² 0,04-0,10 0,08-0,14 0,12-0,18 0,14-0,20 0,15-0,22 ² 0,04-0,12 0,08-0,16 0,10-0,18 0,12-0,20 0,15-0,25 ² 0,04-0,12 0,08-0,16 0,10-0,18 0,12-0,20 0,15-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,06-0,16 0,10-0,18 0,12-0,22 0,14-0,25 ² ² 0,05-0,10 0,08-0,12 0,10-0,15 0,10-0,20 ² ² 0,05-0,10 0,08-0,12 0,10-0,15 0,10-0,20 ² ² 0,05-0,10 0,08-0,12 0,10-0,15 0,10-0,20 ² ² 0,04-0,08 0,06-0,10 0,08-0,12 0,09-0,14 ² ² 0,04-0,08 0,06-0,10 0,08-0,12 0,09-0,14 ² ² 0,04-0,08 0,06-0,10 0,08-0,12 0,09-0,14 ² ² 0,04-0,08 0,06-0,10 0,08-0,12 0,09-0,14 ² ² 0,04-0,08 0,06-0,10 0,08-0,12 0,09-0,14 ² ² 0,05-0,12 0,08-0,12 0,10-0,15 0,1-0,20 ² ² 0,05-0,12 0,08-0,12 0,10-0,15 0,1-0,20 ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² Technical information

35 D34 Cutting data MaxiDrill 900 3D Technical information A R F N S H Work piece material Non alloyed steel Low alloyed steel High alloyed steel Corrosion resistant steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non cast and Tempered steel and Chilled castings cast Tempered cast iron and * R m = ultimate tensile strength, measured in MPa Type of treatment / alloy 15% C 15% - 45% C 45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic VDI 3323 group Hardness HB / ² < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) 26 ² brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics 29 ² fibre-reinforced plastics 29 ² hard rubber 30 ² Fe-base Fe-base Ni or Co-base Ni or Co-base HRC 34 ² 1 L RU &R EDVH 1 P P ò 35 ² pure titanium 36 R m 440* alpha + beta alloys 37 R m 1050* HRC HRC HRC

36 Cutting data MaxiDrill 900 3D D35 SONT 06 SONT 07 SONT 08 SONT 09 SONT , , ,5-36,5 f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] 0,05-0,15 0,07-0,15 0,08-0,17 0,08-0,18 0,09-0,19 0,05-0,16 0,07-0,17 0,08-0,19 0,08-0,20 0,09-0,21 0,05-0,18 0,08-0,20 0,09-0,22 0,09-0,23 0,10-0,24 0,05-0,20 0,08-0,22 0,09-0,23 0,09-0,24 0,10-0,25 0,05-0,18 0,08-0,20 0,09-0,21 0,09-0,22 0,10-0,23 0,05-0,18 0,08-0,20 0,09-0,21 0,09-0,22 0,10-0,23 0,05-0,18 0,08-0,20 0,09-0,21 0,09-0,22 0,10-0,23 0,05-0,18 0,08-0,20 0,09-0,21 0,09-0,22 0,10-0,23 0,05-0,15 0,08-0,15 0,08-0,17 0,08-0,18 0,09-0,19 0,05-0,15 0,08-0,15 0,08-0,17 0,08-0,18 0,09-0,19 0,05-0,14 0,05-0,16 0,05-0,18 0,07-0,18 0,08-0,21 0,05-0,13 0,05-0,15 0,06-0,16 0,07-0,16 0,08-0,20 0,05-0,13 0,05-0,15 0,06-0,15 0,07-0,16 0,08-0,20 0,05-0,12 0,05-0,14 0,05-0,15 0,06-0,15 0,07-0,19 0,08-0,24 0,10-0,25 0,1-0,28 0,1-0,28 0,1-0,30 0,08-0,22 0,10-0,24 0,1-0,26 0,1-0,26 0,1-0,28 0,08-0,22 0,10-0,25 0,1-0,28 0,1-0,28 0,1-0,28 0,08-0,20 0,10-0,23 0,1-0,25 0,1-0,25 0,1-0,25 0,08-0,21 0,10-0,25 0,1-0,28 0,1-0,28 0,1-0,30 0,08-0,21 0,10-0,25 0,1-0,28 0,1-0,28 0,1-0,30 0,08-0,15 0,10-0,15 0,10-0,15 0,10-0,17 0,10-0,17 0,08-0,15 0,10-0,15 0,10-0,15 0,10-0,17 0,10-0,17 0,08-0,15 0,10-0,18 0,10-0,18 0,10-0,19 0,10-0,19 0,08-0,15 0,10-0,18 0,10-0,18 0,10-0,19 0,10-0,19 0,08-0,15 0,13-0,20 0,13-0,20 0,13-0,22 0,13-0,22 0,08-0,15 0,10-0,16 0,10-0,16 0,10-0,17 0,10-0,17 0,08-0,18 0,10-0,18 0,10-0,18 0,10-0,20 0,10-0,20 0,08-0,18 0,10-0,18 0,10-0,18 0,10-0,20 0,10-0,20 0,08-0,16 0,10-0,16 0,10-0,16 0,10-0,17 0,10-0,17 0,05-0,10 0,05-0,12 0,05-0,12 0,05-0,12 0,05-0,12 0,08-0,15 0,10-0,16 0,10-0,16 0,10-0,16 0,10-0,16 0,06-0,12 0,08-0,14 0,08-0,14 0,08-0,14 0,08-0,14 0,04-0,08 0,05-0,08 0,05-0,10 0,05-0,10 0,05-0,12 0,04-0,08 0,05-0,08 0,05-0,10 0,05-0,10 0,05-0,12 0,04-0,08 0,05-0,08 0,05-0,10 0,05-0,10 0,05-0,12 0,04-0,08 0,05-0,08 0,05-0,10 0,05-0,10 0,05-0,12 0,04-0,08 0,05-0,08 0,05-0,10 0,05-0,10 0,05-0,12 0,07-0,10 0,05-0,12 0,06-0,12 0,07-0,15 0,07-0,15 0,07-0,10 0,05-0,12 0,06-0,12 0,07-0,15 0,07-0,15 ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² Technical information

37 D36 Cutting data MaxiDrill 900 4D Technical information A R F N S H Work piece material Non alloyed steel Low alloyed steel High alloyed steel Corrosion resistant steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non cast and Tempered steel and Chilled castings cast Tempered cast iron and * R m = ultimate tensile strength, measured in MPa Type of treatment / alloy 15% C 15% - 45% C 45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic VDI 3323 group Hardness HB / ² < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) 26 ² brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics 29 ² fibre-reinforced plastics 29 ² hard rubber 30 ² Fe-base Fe-base Ni or Co-base Ni or Co-base HRC 34 ² 1 L RU &R EDVH 1 P P ò 35 ² pure titanium 36 R m 440* alpha + beta alloys 37 R m 1050* HRC HRC HRC

38 Cutting data MaxiDrill 900 4D D37 SONT 06 SONT 07 SONT 08 SONT 09 SONT f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] 0,05-0,12 0,05-0,13 0,06-0,15 0,06-0,17 0,06-0,17 0,05-0,14 0,05-0,15 0,06-0,17 0,06-0,19 0,06-0,19 0,05-0,16 0,06-0,18 0,07-0,20 0,07-0,22 0,07-0,22 0,05-0,18 0,06-0,20 0,07-0,20 0,07-0,23 0,07-0,23 0,05-0,15 0,06-0,17 0,07-0,20 0,07-0,23 0,07-0,23 0,05-0,15 0,06-0,18 0,07-0,21 0,07-0,23 0,07-0,23 0,05-0,15 0,06-0,18 0,07-0,20 0,07-0,23 0,07-0,23 0,05-0,15 0,06-0,18 0,07-0,20 0,07-0,23 0,07-0,23 0,05-0,12 0,06-0,12 0,06-0,15 0,06-0,17 0,06-0,17 0,05-0,12 0,06-0,12 0,06-0,15 0,06-0,17 0,06-0,17 0,05-0,13 0,05-0,15 0,05-0,16 0,07-0,16 0,08-0,20 0,05-0,11 0,05-0,13 0,06-0,14 0,07-0,15 0,08-0,19 0,05-0,11 0,05-0,12 0,06-0,12 0,07-0,14 0,08-0,17 0,05-0,10 0,05-0,11 0,05-0,12 0,06-0,13 0,07-0,16 0,08-0,22 0,10-0,24 0,1-0,25 0,1-0,25 0,1-0,28 0,08-0,20 0,10-0,22 0,1-0,25 0,1-0,25 0,1-0,27 0,08-0,20 0,10-0,24 0,1-0,26 0,1-0,26 0,1-0,26 0,08-0,18 0,10-0,22 0,1-0,22 0,1-0,22 0,1-0,23 0,08-0,18 0,10-0,22 0,1-0,25 0,1-0,25 0,1-0,28 0,08-0,18 0,10-0,22 0,1-0,25 0,1-0,25 0,1-0,28 0,08-0,15 0,10-0,15 0,10-0,15 0,10-0,17 0,10-0,17 0,08-0,15 0,10-0,15 0,10-0,15 0,10-0,17 0,10-0,17 0,08-0,15 0,10-0,18 0,10-0,18 0,10-0,19 0,10-0,19 0,08-0,15 0,10-0,18 0,10-0,18 0,10-0,19 0,10-0,19 0,08-0,15 0,13-0,20 0,13-0,20 0,13-0,22 0,13-0,22 0,08-0,15 0,10-0,16 0,10-0,16 0,10-0,17 0,10-0,17 0,08-0,18 0,10-0,18 0,10-0,18 0,10-0,20 0,10-0,20 0,08-0,18 0,10-0,18 0,10-0,18 0,10-0,20 0,10-0,20 0,08-0,16 0,10-0,16 0,10-0,16 0,10-0,17 0,10-0,17 0,05-0,08 0,05-0,10 0,05-0,10 0,05-0,12 0,05-0,12 0,08-0,14 0,10-0,15 0,10-0,16 0,10-0,16 0,10-0,16 0,06-0,10 0,08-0,12 0,08-0,14 0,08-0,14 0,08-0,14 0,04-0,07 0,04-0,07 0,05-0,08 0,05-0,08 0,05-0,10 0,04-0,07 0,04-0,07 0,05-0,08 0,05-0,08 0,05-0,10 0,04-0,07 0,04-0,07 0,05-0,08 0,05-0,08 0,05-0,10 0,04-0,07 0,04-0,07 0,05-0,08 0,05-0,08 0,05-0,10 0,04-0,07 0,04-0,07 0,05-0,08 0,05-0,08 0,05-0,10 0,05-0,10 0,05-0,12 0,05-0,12 0,06-0,15 0,07-0,15 0,05-0,10 0,05-0,12 0,05-0,12 0,06-0,15 0,07-0,15 ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² Technical information

39 D38 Cutting data MaxiDrill 900 5D Technical information A R F N S H Work piece material Non alloyed steel Low alloyed steel High alloyed steel Corrosion resistant steel Stainless steel Grey cast iron Spheroidal cast iron Malleable cast iron Aluminium wrought alloys Aluminium cast alloys Copper and copper alloys (bronze, brass) Non-metallic materials Heat resistant alloys Titanium alloys quenched quenched non non non cast and Tempered steel and Chilled castings cast Tempered cast iron and * R m = ultimate tensile strength, measured in MPa Type of treatment / alloy 15% C 15% - 45% C 45% C ferritic martensitic ferritic / martensitic austenitic duplex martensitic / austenitic pearlitic / ferritic pearlitic / martensitic ferritic pearlitic ferritic pearlitic VDI 3323 group Hardness HB / ² < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) 26 ² brass, red bronze bronze lead-free copper and electrolytic copper thermosetting plastics 29 ² fibre-reinforced plastics 29 ² hard rubber 30 ² Fe-base Fe-base Ni or Co-base Ni or Co-base HRC 34 ² 1 L RU &R EDVH 1 P P ò 35 ² pure titanium 36 R m 440* alpha + beta alloys 37 R m 1050* HRC HRC HRC

40 Cutting data MaxiDrill 900 5D D39 SONT 06 SONT 07 SONT 08 SONT 09 SONT f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] 0,04-0,09 0,04-0,10 0,06-0,12 0,06-0,13 0,08-0,17 0,05-0,11 0,05-0,12 0,06-0,14 0,06-0,15 0,08-0,19 0,05-0,13 0,05-0,15 0,07-0,17 0,08-0,18 0,10-0,22 0,05-0,16 0,05-0,17 0,07-0,18 0,08-0,19 0,10-0,23 0,05-0,14 0,05-0,15 0,07-0,17 0,08-0,18 0,10-0,22 0,05-0,14 0,05-0,15 0,07-0,17 0,08-0,18 0,10-0,22 0,05-0,14 0,05-0,15 0,07-0,17 0,08-0,18 0,10-0,22 0,05-0,14 0,05-0,15 0,07-0,17 0,08-0,18 0,10-0,22 0,04-0,09 0,04-0,10 0,06-0,12 0,07-0,14 0,09-0,18 0,04-0,09 0,04-0,10 0,06-0,12 0,07-0,14 0,09-0,18 0,05-0,12 0,05-0,13 0,05-0,14 0,06-0,15 0,08-0,18 0,05-0,09 0,05-0,11 0,05-0,12 0,06-0,13 0,08-0,17 0,05-0,08 0,05-0,09 0,05-0,10 0,06-0,11 0,07-0,14 0,05-0,08 0,05-0,09 0,05-0,10 0,06-0,11 0,07-0,14 0,08-0,22 0,10-0,23 0,10-0,25 0,10-0,25 0,10-0,25 0,08-0,18 0,10-0,20 0,10-0,22 0,10-0,22 0,10-0,22 0,08-0,18 0,10-0,23 0,10-0,25 0,10-0,25 0,10-0,25 0,08-0,16 0,10-0,20 0,10-0,22 0,10-0,22 0,10-0,22 0,08-0,16 0,10-0,20 0,10-0,22 0,10-0,22 0,10-0,22 0,08-0,16 0,10-0,20 0,10-0,22 0,10-0,22 0,10-0,22 0,08-0,14 0,10-0,15 0,10-0,15 0,10-0,17 0,10-0,17 0,08-0,14 0,10-0,15 0,10-0,15 0,10-0,17 0,10-0,17 0,08-0,14 0,10-0,18 0,10-0,18 0,10-0,19 0,10-0,19 0,08-0,14 0,10-0,18 0,10-0,18 0,10-0,19 0,10-0,19 0,10-0,15 0,13-0,20 0,13-0,20 0,13-0,22 0,13-0,22 0,08-0,15 0,10-0,16 0,10-0,16 0,10-0,17 0,10-0,17 0,08-0,16 0,10-0,18 0,10-0,18 0,10-0,20 0,10-0,20 0,08-0,16 0,10-0,18 0,10-0,18 0,10-0,20 0,10-0,20 0,08-0,14 0,10-0,16 0,10-0,16 0,10-0,17 0,10-0,17 0,04-0,08 0,05-0,10 0,05-0,10 0,05-0,10 0,05-0,10 0,08-0,14 0,10-0,15 0,10-0,15 0,10-0,15 0,10-0,15 0,06-0,10 0,08-0,12 0,08-0,12 0,08-0,12 0,08-0,12 0,04-0,06 0,04-0,06 0,04-0,07 0,05-0,08 0,05-0,08 0,04-0,06 0,04-0,06 0,04-0,07 0,05-0,08 0,05-0,08 0,04-0,06 0,04-0,06 0,04-0,07 0,05-0,08 0,05-0,08 0,04-0,06 0,04-0,06 0,04-0,07 0,05-0,08 0,05-0,08 0,04-0,06 0,04-0,06 0,04-0,07 0,05-0,08 0,05-0,08 0,04-0,08 0,05-0,11 0,05-0,11 0,06-0,12 0,07-0,12 0,04-0,08 0,05-0,11 0,05-0,11 0,06-0,12 0,07-0,12 ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² ² Technical information

41 D40 Off-centre drilling MaxiDrill Classic 0 D[ L P XP RIIVHW ; Z KHQ RIIVHW GUL OL Q J L Q WR VROL G P DWHUL DO IRU IL [ HG applications Classic X max [mm] [mm] Technical information , Permissible feed rates for X max : f x mm/rev With the maximum offset X max the hole becomes D max = D + 2X max for example for D = 38 mm, X max = 16 mm D max = D + 32 = 412 mm Please note: When drilling off-centre the radial forces are not compensated, which results in instability

42 Off-centre drilling MaxiDrill 900 D41 0 D[ L P XP RIIVHW ; Z KHQ RIIVHW GUL OL Q J L Q WR VROL G P DWHUL DO IRU IL [ HG DSSOL FDWL RQ V SONT X max [mm] [mm] , , , , , , , , , , , , , , , , , ,25 Permissible feed rates for X max : f x mm/rev With the maximum offset X max the hole becomes D max = D + 2X max for example for D = 38 mm, X max = 16 mm D max = D + 32 = 412 mm Technical information Feed rate reduction! Tool 3xD = feed rate 100% Tool 4xD = feed rate 75% Tool 5xD = feed rate 50%

43 D42 Coolant pressure MaxiDrill Classic / C900 0 D[ L ' UL O & ODVVL F ² UHFRP P HQ GHG FRRODQ W SUHVVXUH DQ G FRRODQ W IORZ Flow volume (litres/min) 80 minimum permissible coolant pressure Technical information Pressure (bar) XS WR KROH P P XS WR KROH P P KROH P P DQ G J U HDWHU 0 D[ L ' UL O & ² UHFRP P HQ GHG FRRODQ W SUHVVXUH DQ G FRRODQ W IORZ Flow volume (litres/min) minimum permissible coolant pressure Pressure (bar) XS WR KROH P P XS WR KROH P P XS WR KROH P P

44 Formula collection D43 Formula collection for MaxiDrill tools Revolution number Cutting speed Feed rate Feed rate Machining cross section Metal removal rate Specific cutting force Power requirements Torque moment Feed force (approx) n = v c = f v f = A T = Q = k c = P c = vc 1000 π D f n π D n 1000 π D 2 4 vf AT 1000 Q η M f kc c = 1000 F f 0,7 see table D 2 D 2 8 f k c k c [min 1 ] [m/min] [mm/rev] [m/min] [mm 2 ] [cm 3 /min] [N/mm 2 ] [kw] [Nm] [N] Material St 3711; St St St St C 35, C 45, Ck /2175 C 60, Ck Mn Cr Cr Ni Cr Mo Cr V Cr Mn, Cr Ni alloyed steel Cr Mo alloyed steel Corrosion resistant steel Hot working steel Specific cutting force k c (N/mm 2 ) Technical information Drilling time Clearance Drilling depth T c = h L L + h vf [min] [mm] [mm] Nitriding steel 2570 GS GS GG 22, GG GGG Aluminium cast alloys 640 Please note! The k c -values depend on the feed Therefore the table contains their upper limit values The calculated power is possibly higher than the power actually needed (~ 10-20%)