Creating the Future of Metals as One

Transcription

1 Your Logo Creating the Future of Metals as One Plenary Session 1 - June 16, 2015 A. Flick, CTO upstream Primetals Technologies Austria GmbH

2 Primetals Technologies Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

3 Primetals Technologies at a glance Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

4 Elongation after fracture, % We tackle the challenges of the metals industry Declining raw material quality and increasing price volatility Increasing pressure by tighter environmental legislation Increasing market competition from excess capacity Accelerated shift to high-value and highmargin steel products Interstitial free steels (IF) Isotropic steels Comodities Recent developed steels Future developments Conventionel deep drawing steels Diagramm: High-strength IF-Steels Schöring oder Korth MateriaENTWICKLUNG Bake-hardening steels (BH) Dehnung über Festigkeit Fe-Al-Alloys Mgalloys Martensitic 10 Mikro alloyed steels steels Tensile strength, MPa Source: Bureau of Recycling, Stahlinstitut VDEh und MPI, Mg-Taschenbuch, AMAG Alu Report Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

5 Primetals Technologies Creating Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

6 Creating value in an open innovation network We create leapfrog-metallurgical processes with high customer value 20 > > 6,000 Universities and scientific partners to promote and advance basic research R&D experts at 10 locations Industrial partners for fast product implementation Patents and trademarks registered worldwide Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

7 Primetals Technologies Creating the Future of Metals Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

8 Our R&D impacts the Picture of the Future of Metals Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

9 What are the major value drivers in steel production? Cost Structure of Hot-rolled Coils in European Steelworks (2014) People and Intelligent Production Products and Processes Energy and Environment 20% 5% 8% 25% 32% 10% Raw Material Flexibility Source: CRU 2014, World Steel Conference, P. Butterworth Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

10 Raw material flexibility Some solutions that impact the future of metals production CPT (Circular Pelletizing Technology) Corex Finex Advantage Economy of scale starts at t/a pellet production A compact solution to produce high-quality pellets A new business model for mining companies and steel plants Jet Process Efficient and environmentally friendly hot metal production by using inexpensive raw materials Power Cooling Advantage Up to 40 K/s cooling rate Quick adoption to different charge mixes such as hot metal, HBI and scrap for best economics Flexible hot-strip cooling process allows substitution of alloying elements to attain the same mechanical properties Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

11 Alternative iron production Finex / Corex / Blast furnace - Process comparison Non-coking coal Finex route Fine ore Non-coking coal Corex route Lump ore Pellets Blast furnace route Fine ore Coking coal Export gas Power plant GasFerm Export gas Power plant DR plant GasFerm Sinter plant Coking plant Hot metal slag Oxygen Hot metal slag Oxygen Hot blast Hot metal slag Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

12 Energy and environment Eco solutions are in the focus of Primetals Technologies Biofermentation - GasFerm Slag valorization Modification Solidification Milling Advantage 50-70% CO 2 reduction Gas-2-Money: Transformation of CO-gas into bioethanol at better IRR than power generation Gas Cleaning solutions Dry type Waste-2-Money: Modification of BOF slag to produce cement clinker development cooperation with Lösche EAF Quantum MERIM MEROS Dry gas-cleaning product family for maximum cleaning efficiency and energy-recovery rate A quantum leap in efficient electric steelmaking 280 kwh/t liquid steel power consumption with 100% scrap Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

13 People and intelligent production Industrie 4.0 by Primetals Technologies Smart Sensors Smart Products Smart Factory Intelligently instrumented industrial processes, fast and robust communication Smart Work Adaptable control of local process, synchronized plant data on installation, tracking, quality, history Smart Service Usability and collaboration, data visualization of anything, anywhere and any time Condition monitoring solutions support decision making, new biz-model with data-based services Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

14 Products and processes Highly efficient processes to support steel development Endless Strip Production (Arvedi ESP) 45% reduced energy 98% yield liquid to coil 7 min process lead time 0.8 mm ultra-thin hot band Arvedi Steel, Italy Operating since 2009, 9 Mt produced Revolutionizing the production of hot-rolled band Rizhao Steel, China 5 lines 3 Mtpy productivity Evolution of 6-High Cold Rolling Technology Standard UC-Mill 30% reduced work-roll diameter 20% reduced rolling load HYPER UC-Mill 270% higher spindle strength Pilot plant for development work, Japan Maanshan Steel, China Small work rolls and high-strength spindles for the future of cold band production 1 less rolling mill stand required Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

15 Primetals Technologies Creating the Future of Metals as One Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

16 Tier 1 steel producers trust in our technological strength Dragon Steel Corporation, Taichung, Taiwan Established in 1993 Crude steel capacity of 6 Mtpy Product portfolio includes H beams, billets, steel plates and HR coils Delivered by Primetals Technologies 2 Sinter plants 6 Mtpy 2 Blast furnaces 5 Mtpy 3 Two-strand slab casters 6 Mtpy 7-Stand Hot-Strip Mill 4 Mtpy Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

17 ChatterBlock Control A successful multi-firm cooperation Cooperation with Johannes Kepler University, Linz, Austria BENEFITS Cooperation with valve supplier Overall vibration reduction Frequency >150 Hz Flow rate: typical 300l/min Maximum phase shift (30-50) Increase of yield and production Pilot test on tandem cold mill in cooperation with NLMK, Russia Strip with active damper Reduced risk for equipment damage Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

18 Primetals Technologies Creating the Future of Metals as One Page A. Flick / CTO upstream, Primetals Technologies Austria GmbH

19 Visit us - Hall 4 Booth 4E02/4E10 Siemens VAI Metals Technologies and Mitsubishi-Hitachi Metals Machinery have joined forces to create Primetals Technologies, A FCE - F&D which Furnace is a joint venture Technology company of Siemens, Mitsubishi Heavy Industries and Partners. Restricted