stainless steel division specialty bar division July 2016

Transcription

1 stainless steel division specialty bar division July

2 Antonio Marcegaglia Chairman Chief Executive Officer Emma Marcegaglia Vice Chairman Chief Executive Officer Marcegaglia Specialties is dedicated to the manufacturing and processing of stainless steel products and cold-drawn bars. The company is part of Marcegaglia group which was founded in 1959 and, today, still fully owned by the Marcegaglia family and headquartered in Gazoldo degli Ippoliti, Mantova. STAINLESS STEEL DIVISION July

3 Marcegaglia group at a glance 6% OTHERS* 5,4 million ton processed yearly (2015) 4,1 billion euro sales (2015) 6,500 employees 94% STEEL 1 st product range in the world, in terms of width and variety 43 plants, 60 sales offices 210 representatives 15,000 customers 6,000,000 sqm manufacturing areas * Others include metal solution for building industry, components for the Appliances Industry, Tourism and Real Estate STAINLESS STEEL DIVISION July

4 Marcegaglia group worldwide presence Bremen Düsseldorf Praszka Kluczbork Dudley Yangzhou Lyon Barcelona Munhall Garuva Vladimir Istanbul Pune Gazoldo degli Ippoliti HEADQUARTERS Gazoldo degli Ippoliti Boltiere Lomagna Lainate Dusino San Michele Corsico Gazoldo degli Ippoliti San Giorgio di Nogaro Contino Gazoldo degli Ippoliti Tezze sul Brenta Casalmaggiore Albignasego Forlì Outsourcing inox Osteria Grande Ravenna STAINLESS STEEL DIVISION July

5 Marcegaglia group key features Ownership 100% Marcegaglia family Strong market presence (more than 15,000 customers) Strong company values Wide range of products Focus on quality, service, innovation High diversification of markets Obsession with growth, constant and self-financed throughout 50 years Economies of scale + production flexibility Unique strategic positioning STAINLESS STEEL DIVISION July

6 Marcegaglia group key features UNIQUE STRATEGIC POSITIONING While not really involved in the upstream, Marcegaglia covers the entire downstream steel value chain. PRIMARY STEEL PRODUCTION IRON MAKING STEEL MAKING CASTING HOT ROLLING FIRST TRANSFORMATION PICKLING COLD ROLLING GALVANISING COATING INTERMEDIATION TUBE WELDING SECOND TRANSFORMATION PROFILING DISTRIBUTION CUTTING and SLITTING FINISHING and DISTRIBUTION STAMPING END USERS MARKET STAINLESS STEEL DIVISION July

7 Marcegaglia Specialties activities at a glance STAINLESS STEEL SPECIALTY BARS Marcegaglia million Euro Marcegaglia stainless steel turnover (2014) million Euro stainless steel turnover (2014) 9 1 manufacturing plants 96 2 tube lines 830 (25 HF, 59 Laser, 12 TIG) manufacturing plant 2 A/P lines CR Mills drawing benches employees peeling machines grind lines (finishing) employees STAINLESS STEEL DIVISION July

8 The Group structure The Group has reorganized its activities by clearly separating the core business (steel) from the diversified activities and creating three different Newcos within the Steel (Marcegaglia Carbon Steel, Marcegaglia Specialties and Marcegaglia Plates) to better pursue dedicated growth opportunities in each segment. FIN. MAR. MARFIN Staff Corporate MARCEGAGLIA HOLDING MARCEGAGLIA STEEL MARCEGAGLIA INVESTMENTS MARCEGAGLIA CARBON STEEL MARCEGAGLIA SPECIALTIES MARCEGAGLIA PLATES Building Marcegaglia Buildtech M. Gulf Italia M. Gulf Qatar FLAT PRODUCTS WELDED TUBES STAINLESS STEEL PRODUCTS COLD-DRAWN BARS HEAVY PLATES M. Romania Dalmine LS HEADQUARTERS GAZOLDO DEGLI IPPOLITI HEADQUARTERS GAZOLDO DEGLI IPPOLITI 1 PLANT ITALY San Michele 3 PLANTS ITALY 4 PLANTS ITALY 2 PLANTS ITALY 1 PLANT ITALY San Giorgio di Nogaro Home Products 3 WAREHOUSES ITALY Oskar PLANTS & SALES OFFICES MARCEGAGLIA CHINA MARCEGAGLIA DO BRASIL MARCEGAGLIA POLAND MARCEGAGLIA UK PLANTS & SALES OFFICES Mariven MARCEGAGLIA RU MARCEGAGLIA TURKEY MARCEGAGLIA USA Imat Energy ETA CO.GE.AM EuroEnergy Group Others particip. Others particip. MARCEGAGLIA BENELUX Engineering Elet.Ca MARCEGAGLIA DEUTSCHLAND Made HSE SALES OFFICES MARCEGAGLIA FRANCE MARCEGAGLIA IBERICA Tourism & Real estate Albarella Others particip. MARCEGAGLIA INDIA Gaia Turismo Others particip. MARCEGAGLIA NORTH EUROPE Palazzo Agricoltura Gabetti Property Solution OTHERS PARTICIPATIONS Metal Interconnector Fontana SIM Consorzio ABSOLUTE Consorzio Absolute Others participations STAINLESS STEEL DIVISION July

9 Marcegaglia Specialties: company presence The stainless steel activities can count also on the manufacturing units in China and Brasil with a dedicated production of stainless steel welded tubes. MARCEGAGLIA STEEL MARCEGAGLIA CARBON STEEL MARCEGAGLIA SPECIALTIES MARCEGAGLIA PLATES PLANTS M. China Outsourcing stainless steel division M. Turkey M. do Brasil M. USA Mariven M. Russia cold-drawn bar division Forlì plant Contino plant Gazoldo degli Ippoliti plant (stainless steel products) STAINLESS STEEL DIVISION July

10 Marcegaglia Specialties: a unique global player in stainless steel welded tubes Contino Munhall Vladimir Forlì Istanbul Gazoldo degli Ippoliti HEADQUARTERS Yangzhou Outsourcing inox Garuva STAINLESS STEEL DIVISION July

11 MANUFACTURING PROCESS COLD FORMED SECTIONS AND FLAT BARS Marking WELDED TUBES FROM HOT/COLD ROLLED STRIP HOT ROLLED COILS ANNEALED AND PICKLED HOT ROLLED COILS SHEETS FROM hot ROLLED COILS STRIPS FROM HOT ROLLED COILS Annealing Straightening Pickling Marking STRAIGHTENED AND PICKLED WELDED TUBES Annealing and pickling Cold rolling Annealing and pickling Skinpass Tube forming and welding Pickling Marking PICKLED WELDED TUBES STAINLESS STEEL BLACK COILS COLD ROLLED COILS SKINPASSED SHEETS FROM COLD ROLLED COILS STRIPS FROM COLD ROLLED COILS Annealing Straightening Polishing and mirror polishing ANNEALED AND POLISHED/ MIRROR POLISHED WELDED TUBES Polishing and mirror polishing POLISHED/ MIRROR POLISHED WELDED TUBES STAINLESS STEEL DIVISION July

12 Marcegaglia Specialties Worldwide presence Stainless steel products manufacturing plants - ITALY Contino Stainless steel bright bars Gazoldo degli Ippoliti HEADQUARTERS Stainless steel flat products Forlì Stainless steel welded tubes automotive tubes and pipes, process pipes for fluids, construction and ornamental tubes Outsourcing inox Stainless steel welded tubes construction and ornamental tubes STAINLESS STEEL DIVISION July

13 Marcegaglia Specialties Worldwide presence Stainless steel products manufacturing plants - WORLD Vladimir - RUSSIA Stainless steel welded tubes automotive tubes and pipes, process pipes for fluids, construction and ornamental tubes Stainless steel flat products Munhall - USA Stainless steel welded tubes process pipes for fluids, construction and ornamental tubes Garuva - BRAZIL Stainless steel welded tubes automotive tubes and pipes, process pipes for fluids, construction and ornamental tubes Istanbul - TURKEY Stainless steel welded tubes polished tubes / decoration and corosion tube sector Yangzhou, CHINA Stainless steel welded tubes automotive tubes and pipes, process pipes for fluids, construction and ornamental tubes STAINLESS STEEL DIVISION July

14 Stainless steel flat products Moving ahead in the stainless sector. Within a strategy of consistent investments in its production chain, Marcegaglia has added the manufacturing of coils and sheets 1D and 2B finish to its range of austenitic and ferritic stainless steel products. STAINLESS STEEL DIVISION July

15 Typical applications A new product range of stainless steel flats make Marcegaglia Specialties the partner of choice for manufacturers who engineer solutions in the sectors of building and construction, food and beverage, automotive and mechanical applications. STAINLESS STEEL DIVISION July

16 Stainless steel hot rolled coils 2 annealing and pickling lines 500,000 t/y manufacturing capacity product: hot rolled coils 1D finish thickness: 2.00/6.00 mm width: up to1500 mm max weight: 30 t Min. thickness (mm) 2 Max. thickness (mm) 6 Min. width (mm) 1000 Max. width (mm) 1500 STAINLESS STEEL DIVISION July

17 Stainless steel cold rolled coils 2 cold rolling lines 2 skinpass lines 250,000 t/y manufacturing capacity product: cold rolled coils 2B finish thickness: 0.6/3.0 mm width: up to 1500 mm max weight: 30 t Min. thickness (mm) 0.60 Max. thickness (mm) 3 Min. width (mm) 1000 Max. width (mm) 1500 STAINLESS STEEL DIVISION July

18 1 cut to length line 100,000 t/y manufacturing capacity Stainless steel hot rolled sheets product: hot rolled sheets 1D finish Min. thickness (mm) 2 Max. thickness (mm) 10 Min. width (mm) Max. width (mm) 1000x x6000 STAINLESS STEEL DIVISION July

19 1 cut to length line 100,000 t/y manufacturing capacity Stainless steel cold rolled sheets product: cold rolled sheets 2B finish Min. thickness (mm) 0.6 Max. thickness (mm) 3 Min. width (mm) Max. width (mm) 1000x x6000 STAINLESS STEEL DIVISION July

20 Standard packaging Pallet Radial straps Non standard packaging is developed according to customer request Circumferential straps Internal metallic corner External metallic or cardboard corner Poly-coated paper Protection paper between each coil loop Wooden pallet Straps fixed to platform Plastic film protection of external steel surfaces Protection paper between each sheet Plastic film protection on each sheet G01 G02 G03 G04 STAINLESS STEEL DIVISION July

21 Stainless steel welded tubes Marcegaglia stands out today as the world s top producer of stainless steel welded tubes with top-level certified manufacturing activities worldwide and an overall capacity of 400 thousand tons per year. STAINLESS STEEL DIVISION July

22 Typical applications Marcegaglia process pipe range include certified products for applications in the food and dairy industry, drinkable water, chemical and pharmaceutical, oil and gas, heat exchangers, electrical resistances and other mechanical applications. Process pipes for fluids Feedwater heater tubes for power plants STAINLESS STEEL DIVISION July

23 Typical applications Construction and ornamental tubes Building with steel means excellence. Mechanical properties, aesthetic values and durability: stainless steel is the environment-friendly material of choice for contemporary architecture. STAINLESS STEEL DIVISION July

24 Typical applications United States Italy Russia China Brazil The product range of tubes for exhaust systems, tubes for hydroforming applications and special shapes for automotive construction is engineered and manufactured in Marcegaglia stainless steel production plants worldwide: Brazil, USA, Russia, China and Italy, hosting more than 70 high-technology tube processing lines. Tubes for mechanical and automotive applications STAINLESS STEEL DIVISION July

25 Main manufacturing standards EN AISI PROCESS PIPES FOR FLUIDS EN (A 270) (DIN 11850) EN (DVGW GW541) EN EN EN Process pipes for the food and dairy industry Process pipes for drinkable water and press fitting Process pipes for water treatment Process pipes for the pulp and paper sector L 316L 316L L 316L Ti L 316L Ti STAINLESS STEEL DIVISION July

26 Main manufacturing standards EN AISI PROCESS PIPES FOR FLUIDS EN (AD 2000 W2/W10) (PED 97/23) EN (DIN 11866) EN (A 312 / A 778) Process pipes for chemical applications Process pipes for pharmaceutical applications Process pipes for oil and gas applications L 316L Ti L L 316L STAINLESS STEEL DIVISION July

27 Main manufacturing standards MECHANICAL APPLICATIONS EN EN EN Round tubes for pumps and cylinders Round tubes for elbows and fittings EN EN Round tubes for heat resistances AISI L 316L Ti L 316L Ti L 316L Ti Incoloy 800 Incoloy 825 STAINLESS STEEL DIVISION July

28 Main manufacturing standards HEAT TREATMENT ASTM A 803 A 803M - 03 ASTM A688 A 688M - 04 EN (A 249) (AD 2000 W2/W10) (PED 97/23) EN EN Ferritic feedwater heater tubes Austenitic feedwater heater tubes EN Round tubes for heat exchangers Round tubes for evaporators for the sugar industry AISI 409Li 439L L 316L L 316L Ti L 316L Ti L STAINLESS STEEL DIVISION July

29 Main manufacturing standards HEAT TREATMENT EN (AD 2000 W2/W10) EN Round tubes for pressure vessels EN Tubes for boilers AISI L 316L Ti L 316L Ti STAINLESS STEEL DIVISION July

30 Main manufacturing standards CONSTRUCTION EN (round only) (ASTM A554) Construction round tubes and box sections EN AISI L 316L Ti L ORNAMENTAL EN (round only) (ASTM A554) Ornamental round tubes and box sections EN AISI L 316L Ti L 444 STAINLESS STEEL DIVISION July

31 Main manufacturing standards EN AISI EN (ASTM A554) Round tubes for automotive, exhaust systems L Ti 409Li L AUTOMOTIVE EN (ASTM A554) Round tubes for automotive, hydroforming appliance L 316L Ti 409Li L EN (round only) (ASTM A554) Round tubes and box sections for automotive frame construction L L STAINLESS STEEL DIVISION July

32 Standard and optional testing Chemical composition Micrographic analysis Tensile test at room temperature or other temperature Flattening test Expansion test Radial expansion test Bending test Electromagnetic test Non destructive eddy current weld test Dimensional test Visual test Surface roughness measurement Salt spray test Test for corrosive traces Intergranular corrosion test Potentiostatic corrosion test Grain size measurement Ferrite measurement Burst test Humidity test Release of special certificates STAINLESS STEEL DIVISION July

33 Optional processing Heat treatments Pickling Outer surface brushing Inner and outer surface polishing Inner and outer surface mirror polishing Tubes individually sleeved Bead rolling or weld seam removing Cut to length Customer defined marking Customer defined tolerances Welding position (box sections) Special packaging STAINLESS STEEL DIVISION July

34 Round stainless steel welded tubes ROUND TUBES EN , EN outside diameter mm wall thickness mm 0,8-6 Round stainless steel welded tubes for heat resistances ROUND TUBES EN , EN outside diameter mm 5-20 wall thickness mm 0,4-0,8 Round stainless steel welded process pipes for oil and gas ROUND PIPES ASTM A 312, A EN outside diameter mm 17,15-355,6 wall thickness mm 1,65-8,18 STAINLESS STEEL DIVISION July

35 Round stainless steel welded tubes Round stainless steel welded process tubes for heat exchangers/food and dairy industry ROUND TUBES ASTM A 249, A EN outside diameter mm 15,88-114,3 wall thickness mm 1,24-3,05 Round stainless steel welded process tubes for the food and dairy industry ROUND TUBES EN acc. to DIN outside diameter mm wall thickness mm 1-2 Round stainless steel welded process tubes for drinkable water and press fitting ROUND TUBES DVGW EN outside diameter mm wall thickness mm 1-2 GW541 Round stainless steel welded tubes for automotive applications ROUND TUBES EN Austenitic grades , Ferritic grades , , outside diameter mm wall thickness mm 1-2 STAINLESS STEEL DIVISION July

36 Square stainless steel welded tubes SQUARE TUBES external dimensions A x A mm 10 x x 250 wall thickness mm 1-5 SQUARE TUBES ASTM A 554 external dimensions A x A mm 12,7 x 12,7-101,6 x 101,6 wall thickness mm 1,24-4,57 Rectangular stainless steel welded tubes RECTANGULAR TUBES external dimensions A x B mm 20 x x 100 wall thickness mm 1-5 RECTANGULAR TUBES ASTM A 554 external dimensions A x B mm 50,8 x 25,4-101,6 x 50,8 wall thickness mm 1,24-4,57 STAINLESS STEEL DIVISION July

37 Oval stainless steel welded tubes Special stainless steel shapes for window and door frames OVAL TUBES EN ASTM A 554 external dimensions A x B mm 21,8 x 11,8-50 x 10 wall thickness mm 1-2 1A 1B 1C STAINLESS STEEL DIVISION July

38 Standard delivery programs POLISHED / MIRROR POLISHED ROUND TUBES EN outside diameter mm thickness mm 1-3 POLISHED SQUARE TUBES external dimensions A x A mm 15 x x 100 thickness mm 1-3 POLISHED RECTANGULAR TUBES external dimensions A x B mm 20 x x 40 thickness mm 1,2-3 STAINLESS STEEL DIVISION July

39 Special stainless steel box sections T T T STAINLESS STEEL DIVISION July

40 Stainless steel long products bright bars, flat bars and cold formed sections Bright bars, flat bars and cold formed sections complete the product range of Marcegaglia stainless steel long products for applications including precision engineering, food and dairy, building and construction. STAINLESS STEEL DIVISION July

41 Upon request, grades and dimensions varying from standard can be considered. Stainless steel bright bars EN Stainless steels for general purposes (AISI 303) (AISI 304) (AISI 304L) (AISI 316L) (AISI 430F) Testing Inline rotating sensor eddy current test Magneto-inductive test Optional processing Grinding Polishing (grit 320) Chamfering STAINLESS STEEL DIVISION July

42 Stainless steel bright bars BRIGHT ROUND BARS EN outside diameter mm BRIGHT ROUND BARS ASTM A 276 / A 479 / A 582 outside diameter mm 6,35-25,4 HOT ROLLED ROUND BARS EN , tol. K13 outside diameter mm HEXAGONAL COLD-DRAWN BARS acc. to EN size mm STAINLESS STEEL DIVISION July

43 Stainless steel flat bars FLAT BARS width mm thickness mm 3-12 Main manufacturing standards EN EN Stainless steel flat products for general purposes Stainless steel flat products for pressure purposes AUSTENITIC EN AUSTENITIC AISI L L 316Ti STAINLESS STEEL DIVISION July

44 Stainless steel cold formed sections ANGLE PROFILES dimensions mm 20 x x 60 thickness mm 2-6 U PROFILES dimensions mm 20 x 20 x x 100 x 50 thickness mm 2-4 STAINLESS STEEL DIVISION July

45 thank you via Bresciani, Gazoldo Ippoliti, Mantova - Italy info.specialties@marcegaglia.com