AFM 2019 India. Latest Trends : Cutting Technology in the Forging Industry

Transcription

1 AFM 2019 India Latest Trends : Cutting Technology in the Forging Industry Seite 1

2 Introduction Frank Gresens 30 year with WIKUS Head of WIKUS Academy WIKademy Technical responsible for all WIKUS subsidiaries WIKUS-Sägenfabrik, Germany Seite 2

3 AGENDA Short WIKUS Company Introduction Latest Bimetal Blade Generation High Performing Carbide Blades Cost- Saving Potential Examples Thin Kerf Technology Formula 1 of Cutting Seite 3

4 INTRODUCTION of company WIKUS Founded in 1958 Steel and metals, from Aluminium up to the hardest exotic alloys in different shapes and sizes: beams, blocks, pipes, profiles; in single, layer or bundle cutting Mineral building materials, such as concrete blocks, marble or granite And much more! WIKUS-Sägenfabrik, Germany Seite 4

5 INTRODUCTION of company WIKUS Our target groups: Steel production and steel trade Forging industry Machine construction Automotive industry Aeronautics and astronautics Building industry Nonferrous metal market Foundry Tool making... And all over where two pieces have to be separated... WIKUS-Sägenfabrik, Germany Seite 5

6 WIKUS TODAY 2019 WIKUS is by far the largest band saw blade manufacturer in Europe WIKUS has by far the largest and most modern production of carbide tipped blades We develop and produce high technology band saw blades out of: - WIKUS-Sägenfabrik, Germany Seite 6

7 Product Portfolio Band Saw Blades BIMETAL CARBIDE DIAGRIT CARBON STEEL Seite 7

8 WIKUS 2019 some figures WIKUS: Europe s largest manufacturer > 630 employees (780 employees worldwide) Development and production exclusively at the headquarter in Spangenberg (Germany) Production volume approx. 2,5 mio. meter per month Production area m² Distribution in more than 70 countries worldwide Seite 8

9 Worldwite WIKUS - Network WIKUS Nordic AB Karlstad, Schweden WIKUS Saw Technology, Corp. Addison, USA WIKUS AUSTRIA Kapfenberg, Austria WIKUS Saw Technology, Corp. Los Angeles, USA WIKUS FRANCE S.A.S. Torcy, France WIKUS-Sägenfabrik Wilhelm H. Kullmann GmbH & Co. KG Spangenberg, Germany WIKUS Saw Technology (Shanghai) Co. Ltd. Shanghai, China WIKUS India Pvt.Ltd. Pune, India In more than 70 countries WIKUS-Sägenfabrik, Germany Seite 9

10 AGENDA Short WIKUS Company Introduction Latest Bimetal Blade Generation High Performing Carbide Blades Cost- Saving Potential Examples Thin Kerf Technology Formula 1 of Cutting Seite 10

11 Bimetal Technology Product THEMENSCHWERPUNKTE Pyramide DES FEEDBACKGESPRÄCHES SKALAR Level 3 SELEKTA GS SKALAR PREMIUM SEKEKTA GS - PREMIUM 11

12 Grundlagen Einsatz eines Hartmetallsägebandes MARATHON Hartmetall M42, -MARATHON AnwendungM42 SW 12

13 SELEKTA GS PREMIUM M42 Grundlagen Einsatz Hartmetall eines Hartmetallsägebandes - Anwendung HIGH PERFORMANCE, SUPERFINISHING AND EXTRA BLADE-LIFE 13

14 SKALAR PREMIUM M42 Grundlagen Einsatz Hartmetall eines Hartmetallsägebandes - Anwendung HIGH PERFORMANCE, EFFICIENCY AND LONG BLADE-LIFE 14

15 AGENDA Short WIKUS Company Introduction Latest Bimetal Blade Generation High Performing Carbide Blades Cost- Saving Potential Examples Thin Kerf Technology Formula 1 of Cutting

16 Carbide Technology Product THEMENSCHWERPUNKTE Pyramide DES FEEDBACKGESPRÄCHES Special = ARION Level 3 FUTURA FUTURA PREMIUM DUROSET DUROSET PREMIUM TAURUS TAURUS PREMIUM 16

17 DUROSET PREMIUM (approx HV) Coated carbide blade Great cutting performance on existing older machines For all steel grades 17 WIKUS-Sägenfabrik, Germany

18 FUTURA PREMIUM (approx HV) Coated carbide blade outstanding cutting performance For mild steel, heat-treatable and tool steels 18 WIKUS-Sägenfabrik, Germany

19 AGENDA Short WIKUS Company Introduction Latest Bimetal Blade Generation High Performing Carbide Blades Cost- Saving Potential Examples Thin Kerf Technology Formula 1 of Cutting

20 Grundlagen Cost saving potential Bimetal example 1 Einsatz Hartmetall eines Hartmetallsägebandes - Anwendung Standard Bimetal versus advanced Bimetal Machine: ITL 350 Indian made machine like also SPM or Indotech Material: SS 316 = X8CrNiMo , dia 120mm, single 20

21 SAVING POTENTIAL - Cost per Cut bimetal versus advanced WIKUS bimetal 21

22 SAVING POTENTIAL - Cost per Cut bimetal versus advanced WIKUS bimetal 22

23 SAVING POTENTIAL - Cost per Cut bimetal versus advanced WIKUS bimetal 23

24 Grundlagen Einsatz eines Hartmetallsägebandes Cost saving Hartmetall potential - Anwendung Bimetal example 2 Machine: Indotech 550 Indian made machine like also SPM or ITL Material: = 40CrMnMoS8-6, 400x400 mm 24

25 SAVING POTENTIAL - Cost per Cut bimetal versus advanced WIKUS bimetal 25

26 SAVING POTENTIAL - Cost per Cut bimetal versus advanced WIKUS bimetal 26

27 SAVING POTENTIAL - Cost per Cut bimetal versus advanced WIKUS bimetal 27

28 Grundlagen Einsatz eines Hartmetallsägebandes Cost saving Hartmetall potential - Anwendung Carbide example 3 Machine: Indotech 550 Indian made machine like also SPM or ITL Material: = 40CrMnMoS8-6, 400x400 mm 28

29 SAVING POTENTIAL - Cost per Cut bimetal versus WIKUS DUROSET PREMIUM 29

30 SAVING POTENTIAL - Cost per Cut bimetal versus WIKUS DUROSET PREMIUM 30

31 SAVING POTENTIAL - Cost per Cut bimetal versus WIKUS DUROSET PREMIUM 31

32 AGENDA Short WIKUS Company Introduction Latest Bimetal Blade Generation High Performing Carbide Blades Cost- Saving Potential Examples Thin Kerf Technology Formula 1 of Cutting 32

33 For extremely high volume applications WIKUS-Sägenfabrik, Germany

34 CARBIDE TECHNOLOGY THEMENSCHWERPUNKTE DES FEEDBACKGESPRÄCHES Level S Special = ARION 34

35 Article group 668 ARION (approx HV) Coated carbide band saw blade for outstanding cutting performance and high productivity on special machines For mass cuts and manufacturing short products from solid materials For mild steel, heat-treatable and tool steels 35 WIKUS-Sägenfabrik, Germany

36 Cutting rate example : Bi-metal vs. carbide vs. ARION high speed cutting Material: 42CrMo4 300 mm Bi-metal: MARAHON M42, #529, 54 x 1,60 mm, 2-3 tpi vc= 55 m/min p = 60 cm²/min th= 12,2 min Carbide: FUTURA, #545, 54 x 1,60 mm, 1,4-2 tpi vc= 100 m/min p = 120 cm²/min th= 5,9 min Carbide HSC: FUTURA PREMIUM #548, 54 x 1,60 mm, 1,4-2 tpi vc= 150 m/min p = 200 cm²/min th= 3,5 min Carbide HSC: ARION, #688, 80 x 1,10 mm, 1,4-2 tpi and ARION, #688, 100 x 1,10 mm, 1,4-2 tpi vc= 250 m/min p = 400 cm²/min th= 1,8 min (bladelife:up to 28m² = 383cuts) 36 WIKUS-Sägenfabrik, Germany

37 Cutting rate example : Bi-metal vs. carbide vs. ARION high speed cutting 37 WIKUS-Sägenfabrik, Germany

38 Cutting Technology in the Forging Industry END Seite 38