SB-460H. Double Team. Tramp Metals. Add a Metal Detector and Remove Copper, Brass, Stainless and Aluminum

Transcription

1 SB-460H Tramp Metals Add a Metal Detector and Remove Copper, Brass, Stainless and Aluminum

2 PROGRADE OVERVIEW Eriez new ProGrade magnetic assemblies offer a solution for every process application. Whether you need a low cost plate magnet for equipment protection or a high power, sanitary grate magnet to ensure product purity, ProGrade gives you the best for less. All three levels of ProGrade magnets are available in grate, plate, tube and trap assemblies. Count on Eriez for all your magnetic separation needs. POWER LEVELS ProGrade Ceramic ProGrade Rare Earth ProGrade Xtreme TM Rare Earth Basic protection from tramp metals damaging downstream equipment. Ceramic magnets and quality construction at rock bottom prices. Prevents product contamination and tramp metal damage. Assemblies feature stainless steel construction, high-power rare earth magnets with demanding attention to welds and finish. The ultimate in process purity combines the finest materials and construction techniques with the industry s most powerful Xtreme Rare Earth magnetic circuits when you can accept nothing less than the absolute best. Designed To Remove Medium to Large Tramp Metal Small Ferrous Contamination Weakly Magnetic Fine Ferrous Contamination Tramp Metals! ProGrade Magnets remove steel; Metal Separators and Detectors remove steel, stainless, copper & aluminum ERIEZ powerful ProGrade Magnets teamed with our Metal Separators or Detectors provide the greatest protection against all types of metal contamination in your product or process flow. 2 ProGrade Eriez

3 PLATE MAGNETS PLATE THICKNESS: CERAMIC 2-1/16 IN. (52 MM) RARE EARTH 1-3/16 IN. (30 MM) XTREME 2-1/16 IN. (52 MM) 3/4 IN. (19 MM) FLANGES (ALL 4 SIDES) WIDTH All stainless steel construction Smooth face with hinges (Ceramic magnets) Milled 400 SS step face with hinges (Rare Earth and Xtreme RE) Glass bead surface finish Sanitary finish (Rare Earth and Xtreme RE) 150 F Max Temp (Rare Earth and Xtreme Rare Earth) Eriez Permanent Plate Magnets, the workhorses of magnetic separation, provide dependable and economical solutions to problems associated with tramp iron contamination in processing lines. Plate Magnets installed in chutes, spouts, ducts, pipes or suspended over conveyors remove tramp iron to help prevent costly shutdowns associated with machinery damage, prevent spark caused fires and explosions, prevent product contamination and improve product purity. Opportunity A highly sensitive Eriez Metal Detector at a food plant. CERAMIC Width Length in mm / P / P / P / P / P / P / P RARE EARTH Width Length in mm / P / P / P / P / P XTREME RARE EARTH Width Length in mm / P / P / P / P / P Eriez ProGrade 3

4 FERROUS TRAPS MODEL B HEIGHT PIPE SIZE All 316 stainless steel construction Cast body Pressure up to 150 psi Glass bead surface finish Ferrule units sanitary construction For product and CIP temperatures up to 250 F These powerful permanent magnetic traps provide protection for liquid lines and sensitive processing equipment such as pumps. They preserve product purity by removing small particles of magnetic scale, rust and fine iron contamination. The magnetic element, consisting of a group of magnetic tubes, is arranged to cause the material flow entering the body to impinge against the tubes and filter through the magnetic field, completely covering the open area. This arrangement takes advantage of the material change in direction and the difference in inertia between the unwanted iron and the material carrying it. The magnetic circuit is designed so the entrapped iron will have a tendency to work around and cling to the down stream side of the tubes. This action prevents iron particles from being washed off by the continuous flow of material. RARE EARTH Pipe Size Length Height Sanitary in mm in mm in mm Design Ports Part No / No NPT / Yes Ferrule /8 251 No NPT /8 251 Yes Ferrule /8 270 No NPT XTREME RARE EARTH Pipe Size Length Height Sanitary in mm in mm in mm Design Ports Part No / No NPT P / Yes Ferrule P /8 251 No NPT P /8 251 Yes Ferrule P /8 270 No NPT P 4 ProGrade Eriez

5 FERROUS TRAPS 2 IN. NPT (51 MM) 2 IN. NPT (51 MM) MODEL L 3-3/4 IN. (95 MM) 15-1/2 IN. (394 MM) 2-inch NPT Ports Cast bronze body Single-tube magnetic element Pressure up to 150 psi 150 F Max Temp (Rare Earth) This Ferrous Trap model has been designed to serve as an effective, low cost, magnetic pipeline trap where operating conditions are not too severe. This unit is of nonsanitary cast bronze construction capable of withstanding pressures up to 150 psi (10.5 kg/sq cm). It is built for 2 inch (51 mm) pipelines; standard reducers can be used to adapt it to lines as small as 1/2 inch (13 mm). Tramp Metals Liquid Line Positioned after liquid trap magnet add an Eriez Liquid Line Metal Detector for greater protection against stainless steel, copper, brass and aluminum contamination. CERAMIC Size P RARE EARTH Size P Eriez ProGrade 5

6 TUBE MAGNETS 1-inch diameter Continuously welded 316L stainless steel 1/4-20 tapped end plugs Glass bead surface finish Rare Earth and Xtreme Rare Earth Magnet Circuits for temperatures up to 150ºF Individual magnetic tubes, one inch (25 mm) in diameter and from 4 inches (100 mm) up to 24 inches (610 mm) long, can be used to remove ferrous contaminants from liquids in tanks, as a quality control check of dry bulk materials and in many other ways where a powerful, portable magnetic power source is needed. All magnetic tubes are available with 1/4-20 UNC drilled and tapped end plugs. Opportunity Eriez Metal Detector with a special incline conveyor. Length Ceramic Rare Earth Xtreme Rare Earth Part No. Part No P P P P P P P P P P P P P P P P P P P P P P P P P P P P P -- 6 ProGrade Eriez

7 PERMANENT SIGHT GLASS MAGNETS Two magnet diameters 1 inch or 5/8 inch (25.4 mm or 15.9 mm) Four sizes to fit most sight glass loaders Continuously welded stainless steel construction Rare Earth magnet circuit for temperatures up to 150 F Economical magnet protection for equipment and products. Permanent Rare Earth Sight Glass Magnets remove fine and weakly magnetic ferrous contaminants. Eriez Super Strength Rare Earth Permanent Sight Glass Magnets remove fine and weakly magnetic ferrous contamination from material flowing to your injection machine or extruder. INCH DIMENSIONS A B C D E F Ring Approx Diameter Handle Approx Length Part No. 1-3/4 1-5/8 5/8 1-7/8 2-3/8 4-3/ /2 1-7/8 5/8 1-7/8 2-3/8 4-3/ /4 1-5/ /8 3-11/16 6-1/ / /8 3-11/16 6-1/ MILLIMETER DIMENSIONS HOPPER A B D A B C D E F Ring Approx Diameter Handle Approx Length Part No F E SITE GLASS C Eriez ProGrade 7

8 GRATE MAGNETS SQUARE & RECTANGULAR THICKNESS 1-1/2 IN. (38 MM) WIDTH All stainless steel construction Ladder style design 1-inch dia. tubes on 2-inch centers Sanitary construction (Xtreme only) Glass bead surface finish 150 F Max Temp (Rare Earth and Xtreme Rare Earth) Square and rectangular Permanent Magnetic Grate Magnets remove ferrous contamination in hoppers, chutes, floor openings and other areas where free flowing materials are present. These grate magnets are also constructed to fit square and odd shaped hoppers. The all stainless steel unit is installed by simply placing the grate in the hopper with the ends of the magnetic tubes or tie bars resting against the sides. CERAMIC 6 x x P 8 x x P 10 x x P 10 x x P 12 x x P 12 x x P 16 x x P 14 x x P RARE EARTH 6 x x P 8 x x P 10 x x P 10 x x P 12 x x P 12 x x P 16 x x P 14 x x P XTREME RARE EARTH 6 x x P 8 x x P 10 x x P 12 x x P 14 x x P 8 ProGrade Eriez

9 GRATE MAGNETS ROUND DIAMETER THICKNESS 1-1/2 IN. (38 MM) All stainless steel construction Ladder style design 1-inch dia. tubes on 2-inch centers Sanitary construction (Xtreme only) Glass bead surface finish 150 F Max Temp (Rare Earth and Xtreme Rare Earth) Round Permanent Magnetic Grate Magnets remove ferrous contamination in hoppers, chutes, floor openings and other areas where free flowing materials are present. These round grate magnets are constructed to fit round processing lines or hoppers. The all stainless steel unit is installed by simply placing the grate in the hopper with the ends of the magnetic tubes or tie bars resting against the sides. Model FF Metal Separators Installed directly after magnetic grate magnets to detect and reject nonferrous and stainless steel metals. *Diameter Ceramic Rare Earth Xtreme Rare Earth Part No. Part No P P P P P P P P P P P P P P P P P P P P -- *Magnets fit inside the specified diameter. Eriez ProGrade 9

10 GRATE MAGNETS GRATE IN HOUSING WIDTH 8 IN. (203 MM) Two rows of staggered magnets Mild steel housing (Ceramic only) Removable door with plastic knobs Stainless steel housing and sanitary construction (Xtreme RE only) 150 F Max Temp (Xtreme Rare Earth) 1-1/8 IN. (29 MM) FLANGES Tramp and fine iron removal in enclosed flow lines or at screen discharges is simplified by Eriez multi bank units built into convenient housings. These separators have a slide-bolt door front which makes the magnetic tubes readily accessible for cleaning. Two rows of the most powerful ceramic tube magnets available in the industry provide the ultimate in magnetic protection. Model FF5 Metal Separator Installed directly after magnetic grate magnets to detect and reject nonferrous and stainless steel metals. CERAMIC 6-1/8 x 8-1/8 156 x P 8-1/8 x 10-1/8 206 x P 10-1/8 x 12-1/8 257 x P XTREME RARE EARTH 6-1/8 x 8-1/8 156 x P 8-1/8 x 10-1/8 206 x P 10-1/8 x 12-1/8 257 x P 10 ProGrade Eriez

11 GRATE MAGNETS WIDTH EASY TO CLEAN GRATE IN HOUSING 11-1/4 IN. (286 MM) Two rows of staggered magnets 1-inch diameter magnet tubes on 2-inch centers Stainless steel tube scrapers Metal contaminant discharge chute All stainless steel construction Glass bead surface finish 150 F Max Temp 1-1/2 IN. (38 MM) FLANGES The Easy to Clean Rare Earth Grate in Housing provides for the quick removal of accumulated fine iron contamination. Simply slide the individual door fronts from the housing and the accumulated metal contamination is scraped from the tube and discharges out the front of the housing. The cleaning cycle is reduced to only a few seconds with this push pull operation. Xtreme Standard Conveyor Used to detect all metals during final packaging. Quick Ship Item RARE EARTH 8.5 x x P 10.5 x x P 12.5 x x P XTREME RARE EARTH 8.5 x x P 10.5 x x P 12.5 x x P Eriez ProGrade 11

12 MODEL PM RARE EARTH DRAWER MAGNETS INSIDE WIDTH B C INSIDE HEIGHT D 316L Stainless Steel PM Rare Earth magnets are up to 3x stronger than other RE magnets and up to 50x stronger than many ceramic magnets Clear polycarbonate drawer front for visual inspection of magnets Improved tube spacing for superior tramp metal recovery Ability to capture and hold fine and weakly magnetic particles Magnets handle resin temperature up to 150 F and 250 F Adhesive backed gaskets are included for customer installation on the door or housing Compatible with mild steel housing due to our unique guide rail design Slots are 1/2-inch wide by 1-1/16-inch overall length A INSIDE (LESS 3/8 IN. THICK GASKET) Eriez Model PM Rare Earth Drawer Magnet assembly will improve your profitability by preventing costly product defects, plugged value gates and hot runner tips, machine damage and downtime. These powerful Rare Earth Grates simply slide into most existing drawer magnet housings, immediately improving separation performance and your bottom line. Four sizes are available and they can even be used with mild steel housings! Model CFP Metal Separator Installed directly after drawer magnets, mounted on the feed throat of an extruder, injection molding or blow molding machine. RARE EARTH DRAWER MAGNETS (INCHES) Normal Qty Housing Magnet 150 F 250 F Size Tubes A B C D Part No. Part No. 4 x / /16 3-7/8 6-1/ P P 6 x / /16 3-7/8 8-1/ P P 8 x / /16 3-7/8 10-1/ P P 10 x / /16 3-7/8 12-1/ P P RARE EARTH DRAWER MAGNETS (MM) Normal Housing Size Qty Magnet Tubes A B C D 150 F Part No. 250 F Part No. 102 x P P 153 x P P 203 x P P 254 x P P Note: Some safety warning labels or guarding may have been removed before photographing this equipment Eriez and Eriez Magnetics are registered trademarks of Eriez Manufacturing Co., Erie, PA 2013 Eriez Magnetics All Rights Reserved World Authority in Separation Technologies Headquarters: 2200 Asbury Road, Erie, PA U.S.A. Telephone: 814/ / Fax: 814/ International Fax: 814/ Web Site: eriez@eriez.com Manufacturing Facilities: AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNITED KINGDOM UNITED STATES AHA-PC ERIEZ MANUFACTURING CO 2013 PRINTED IN USA