Cold Forming Processes Innovative Technologies for Metal Industries

Transcription

1 Cold Forming Processes Innovative Technologies for Metal Industries

2 2 COLD FORMING PROCESSES Cold Forming Processes Henkel s processes are widely used in steel forming, drawing and other manufacturing technologies for components that are crucial to the automotive, industrial and aerospace industries. Our customers specialize in the production of wire products, tubes, screws and components, using drawing and forming technologies to treat ferrous and non-ferrous metals. Global Henkel Proposal for Cold Forming Surface Pretreatment and Lubricant Coating > Reactive oils > Salt carriers > Oxalates > Drawing oils > Reactive lubricants > Non-reactive lubricants > Polymers > Nitric Acid free pickling > Degreasers > Pickling inhibitors > Conditioners > Phosphates > Neutralizers > Copper coatings > Protective oils > Organic coatings > Corrosion inhibitors Equipment > On-line titrators > Oil separators > Automatic analyzers > Dosing pump Service > Process monitoring > Engineering laboratory > On-site technical support > Oil separators

3 3 COLD FORMING PROCESSES BONDERITE C-CP for Ecological Pickling of Stainless Steel Stainless steel market bar wire & tube Nitric acid free technology with a low hydrofluoric acid content for pickling of stainless steel. Target applications: Stainless steel long products (Rod / wire / bars / tubes) to eliminate oxide / chromium depleted layer and to restore passivity properties of steel surface minimizing base alloy dissolved. > Less chemicals consumption for pickling Lower amount of dissolved metals/m 2 of pickled steel > Process flexibility Same pickling solution for any steel grade > Process quality No over pickling risk on more sensitive material Additional cost saving due to the undissolved base alloy > Safety No highly toxic chemicals to store > Cost effectiveness Total process cost lower than mixed acid based technologies > Additional sustainability values Reduction of solutions to the waste and sludge disposal > Air treatment No nitrogen-oxide emissions in the air and related costs Lower hydrofluoric acid fumes > Water treatment No nitrates into the water No hexavalent chromium Hot Rolling L-FG Thermal Treatment Pickling C-CP Drawing L FM CC C-AK BONDERITE L-FM FL One Step Coating for Forming Carbon alloy market car components Polymer lubrication and corrosion protection for extrusion and drawing operations. New technology polymer process designed to replace phosphates and reactive lubricants. > Simplified coating process compared to traditional phosphating: Reduce the number of stages from ten to three > Longer tool life through improved lubrication > Process efficiency Reduced process steps No waste High productivity and quality > Cost effectiveness Less process cost Optimized total manufacturing cost > No Phosphate sludge management Optimized bath and process control No additional costs for disposal > No waste > No sludge > Less energy consumption > Less CO 2 emissions Hot Forging/Rolling L FG Cold Forming L FM FL Machining L-MR C-AK

4 COLD FORMING PROCESSES 4 BONDERITE M-ZN Wire & Tube Drawing Carbon alloy market Zinc crystal coating lubrication for extrusion and drawing operations. Create thin crystal coating with good adhesion oriented to cold forming / drawing operation. M-ZN process is based on Zinc or Zinc / iron phosphate. > Drawability Improve speed and reduce scrap > Cost efficient process High productivity and quality > Corrosion protection Provides good corrsion protection > Nickel free process Hot Rolling L-FG Pickling S-AD Surface Treatment M-ZN Machining L-MR C-AK Assembly BONDERITE L-FM CC Wire Drawing Stainless steel and carbon alloy market Technology for drawing operations, based on crystal coating lubrications. Target application is to create thin crystal coating with good adhesion. These are formulations based on water soluble salts that are used at high temperature and different concentrations depending on the type of application. > Boron-free process > Better lubrication properties > Excellent drawing performances > Boron-free process Hot Rolling L-FG Pickling S-AD Lubricant L-FM CC C-AK Assembly

5 Ecommitment COLD FORMING PROCESSES 5 Sustainability A Henkel Fundamental Commitment to leadership in sustainability is one of our core corporate values. Through our sustainability strategy we contribute both to sustainable development and to our company s economic success. As sustainability leaders, we aim to pioneer new solutions for sustainable development while continuing to shape our business responsibly and increase our economic success. This ambition encompasses all of our company s activities along the entire value chain. Our Metal Solutions along the Entire Value Chain Hot Forming Cold Forming Machining Assembly

6 AT EUROPE Germany Henkel AG & Co. KGaA (Headquarter) Henkelstrasse Düsseldorf Germany Phone: AMERICAS U.S.A. Henkel Corporation Stephenson Highway Madison Heights, Michigan United States Phone: México Henkel Mexicana, S.A. de C.V. Boulevard Magnocentro No. 8 Piso 2 Centro Urbano Interlomas Huixquilucan Estado de México Phone: Brazil Henkel Ltd. Rua Karl Huller 136-Jd Canhema Diadema/Sao Paulo Brazil Tel: ASIA-PACIFIC China Henkel (China) Co. Ltd. No. 928 Zhang Heng Road Pu Dong Shanghai China Phone: Japan Henkel Japan Ltd. Asia Pacific Technical Center 27-7, Shin Isogo-cho Isogo-ku, Yokohama Japan Phone: AFRICA & MIDDLE EAST U.A.E. Henkel Jebel Ali Fzco. GCC Block F, 2nd Floor Dubai Silicon Oasis Main Office P.O. Box No Dubai U.A.E. Phone: (+971) The data contained herein are intended as reference only. Please contact Henkel Technical Support Group for assistance and recommendation on specifications for these products. Except as otherwise noted, all marks used above in this printed material are trademarks and/or registered trademarks of Henkel and/or its affiliates in US, Germany, and elsewhere. Henkel AG & Co. KGaA, 2015