The power of Synergy : machine/production and new developments

Transcription

1 The power of Synergy : machine/production and new developments speaker Arkady Pikman ACCEPT TECHNOLOGIES Representative for Russia

2 Barrier film CPP film Bubble Guard Ondubol BASIC GROUP data Re. year Turnover (m. ) * 110 Employees *from budget

3 Gruppo Colines Holding facilities 15,000 sqm. covered surface

4 B-Pack Holding facilities 35,000 sqm. covered surface

5 Group uniqueness Examplary case of verticalization and sinergy Unique group structure allowing effective R & D Undisputed reputation on the market Problem solving oriented approach Machinery manufacturer worldwide oriented Film producers leader in Italy

6 The power of synergy Feedback with production facilities Higher level of technology Best production systems Better performances Best film produced Deep knowledge on: Raw materials Formulations Market demand Final applications Key factor of our synergy

7 Production program (abstract) Polycast coexcpp film line, first toproduce at 350 m/min. Barriercast coex barrierfilm line, with the most profitable and advanced technology. Barrierblown coex barrier film line. Handrollex & Jumborollex cast coex stretchfilm line. Embossing and Breathable cast coex film lines. Air-bubblecast coexfilm line, more than200 linesin.production allover the world.

8 CPP Film B-PACK DUE was established in 1996 to satisfy an increasing demand for cast polypropylene film. From the concept stage onwards, the company founders strived for a structure that wasflexible, dynamic and professional, capable of providing customers with an excellent service. B-Pack Due Factory total area sqm. B-PACK DUE produces coextruded cast polypropylene film up to 5 layers for the food, medical, textile fields. The company is certified ISO 9001:2000 for guarantee all the processes. The overall production of CPP is about 30,000 tons. per year, which make of the company a real market leader.

9 Technology Machines: No.2-5 layer POLYCAST coex CPP film 4500 mm. No.1-3 layer POLYCAST coex CPP film 2800 mm. No.2 - slitters 4500 mm. No.1 - slitter 2800 mm. No.2 - monofolding units 100% monitoring of the production : Production areas equipped with technical devices to guarantee the greatest level of hygiene. Rooms constantly cleaned and sanitized by qualified staff. Optical system on the extrusion lines to detect impurities with diameter up to 0,3 mm. No-stop energy: B-PACK DUE has recently equipped itself with a cogeneration system in order to be selfsufficient as far as its energy requirements are concerned. The constancy of power supply of our state-of-the-art lines reflects upon the constancy of the product quality.

10 Main products (among 150 different structures) ABS - CPP for slippery bags for the textile industry Production range Flexible polypropylene cast film, clear and colored, up to 5 layers. Available with thickness between 25 µ and 250 µ Applications Food, pet-food, twist, medical, lamination, bags and textile. Film properties Sterilizable up to 134, low sealing temperature in presence of liquid, antistatic, high slipping, vacuum forming, peelable, twist, metallizable, good machinability, 100% recyclable AAR - CPP for high antistatic hot tack vertical packaging of dry and dusty products AAF - CPP for trays, bags and top standard ACT - CPP for lamination, aseptic, bottom high-soft ABB - CPP for lamination for standard medical packaging AKG - CPP for lamination of packs with high mechanical features. Block copolymer AP4 - CPP top peelable, non-sterilizable, for trays, thickness 40 microns ATS Neutral/Clear CPP TWIST ATM Metallizzable CPP TWIST ABL CPP for vertical packaging of fresh products with liquids ASC CPP for packaging of high performance TISSUE

11 B-Pack Due -Optimizedproduction process

12 B-Pack Due -Rawmaterial supplyand storage B-Pack Due only purchases top quality pellets Raw Material stored in 32 intercommunicating silos Storage capacity is 1,600 tons Safety stock of 2 weeks (rotating) First battery of 12 silos Second battery of 20 silos Safety stock in bags

13 B-Pack Due -Storage, Cut, Shipping Extruded film matured and rewound Advantages : Higher precision in the transverse direction Better planarity Optimum winding quality Possibility to perform further controls Selected carriers for punctual service

14 Colines is the leading manufacturer of air bubble film extrusion lines.with more than 200 lines sold world-wide, our experience in this field was so wide to allow us to dothe next step: FINDING NEW AND INNOVATIVE SOLUTIONS FOR PP PACKAGING Bubble Guard Flex line Bubble Guard Flex PP air-bubble industrial line THE NEW FRONTIER IN PP PACKAGING

15 The power of synergy Imballaggi Protettivi production facility MACHINE PRODUCTION FACILITIES FILM PRODUCTION FACILITIES Patentedproducts and process Colines - Extrusion line manufacturer

16 PP Vs. PE air bubble COMPARISON PE AIR BUBBLE FILM AND PP BUBBLE GUARD FLEX FILM (TENSILE STRENGTH) COMPARISON PE AIR BUBBLE FILM AND PP BUBBLE GUARD FLEX FILM (AIR BUBBLE COMPRESSION RESISTANCE) STRENGTH (N/50 mm) STRENGTH (N) WEIGHT (GR/SQM) WEIGHT (GR/SQM) PP PE PP PE

17 Gr/sqm D7: min. 35 / max 100 D10: min. 80 / max 100 D18: min. 100 / max 120 Thickness(mm) D7: from 2,50 to 4,00 D10: from 2,50 to 4,00 D18: from 8,00 to 12,00 Gr/sqm min. 170 / max 800 Thickness(mm) from 2,50 to 3,00

18 Rolls Extrusion line in production at: Useful width mm Output Kg./h IN-LINE bag markers Machine manufactured by Welding Machinery member of Gruppo Colines Holding IN-LINE format cutter Machine manufactured by Welding Machinery member of Gruppo Colines Holding In-line laminationon both surfaces with: PP foam, PP coated fabric, PP coated aluminium, PP coated carpet, PP printed film, PP metallized, PP coated paper, Barrier film, Non-woven fabric

19 Gr/sqm D4: min. 200 / max 1000 D8: min. 500 / max 2000 D12: min / max 3500 Thickness(mm) D4: from 2,00 to 4,00 D8: from 3,00 to 6,00 D12: from 8,00 to 13,00 Gr/sqm min. 170 / max 800 Thickness(mm) from 2,50 to 3,00

20 COMPRESSION BOTH DIRECTIONS Bubble Guard Board Vs. Hollow Profile Technological comparison of the two production systems COMPRESSION ONLY IN-LINE LAMINATION NO LAMINATION

21 PRODUCTIONS IN-LINE LAMINATION BubbleØ mm. D4 D8 D12 D18 Weight Gr/sqm Thickness mm on both surfaces with: PP foam, PP coated fabric, PP coated aluminium, PP coated carpet, PP printed film, PP metallized, PP coated paper, Barrier film, Non-woven fabric

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23 CPP film packagingand Bubbleguard Board: Market Trends B-Pack Due experienced since 2005 a percentage growth over 6% as a general market trend for CPP In particular, the request for CPP for bread on the Northern European markets registers an exponential growth

24 During the last exhibiton in Geneva it emerged that the tendency is to replace wood,woodstock and twin sheet tehrmoformed,with economical, light and recyclable products as it is PP honeycombs (Bubbleguard Board ). As concerns Bubbleguard Board for automotive interiors, which represents at the moment more than 50% of the production of Imballaggi Protettivi, an annual increment of 30% for the next 5 years is estimated.

25 Thankyouforyour kind attention.