Springer Series in Materials Science 2. Edited by Aram Mooradian

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1 Springer Series in Materials Science 2 Edited by Aram Mooradian

2 Springer Series in Materials Science Editors: Aram Mooradian Morton B. Panish Volume 1 Chemical Processing with Lasers By D. Bauerle Volume 2 Laser-Beam Interactions with Materials Physical Principles and Applications By M. von Allmen Volume 3 Laser Processing of Thin Films and Microstructures Oxidation, Deposition and Etching of Insulators ByI.W. Boyd

3 Martin von Allmen Laser-Beam Interactions with Materials Physical Principles and Applications With 71 Figures Springer-Verlag Berlin Heidelberg New York London Paris Tokyo

4 Dr. Martin von Allmen Institut fiir Angewandte Physik, Universitat Bern, Sidlerstr. 5, CH-3012 Bern, Schweiz Series Editors: Dr. Aram Mooradian Leader of the Quantum Electronics Group, MIT, Lincoln Laboratory, P.O. Box 73, Lexington, MA 02173, USA Dr. Morton B. Panish AT&T Bell Laboratories, 600 Mountain Avenue, Murray Hill, NJ 07974, USA ISBN-l3: e-isbn-13: DOl: / Library of Congress Cataloging-in-Publication Data. Von Allmen, M. Laser-beam interactions with materials. (Springer series in materials science ; v. 2) Outgrowth of a series of lectures given at the University of Bern. Bibliography: p. Includes index. 1. Materials-Effect of radiation on. 2. Laser beams. 1. Title. II. Series. TA418.6.V ' This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specificaliy the rights of translation, reprinting, re-use of illustrations, recitation, broadcasting, reproduction on microfilms or in other ways, and storage in data banks. Duplication of this publication or parts thereof is only permitted under the provisions of the German Copyright Law of September 9, 1965, in its version of June 24, 1985, and a copyright fee must always be paid. Violations fall under the prosecution act of the German Copyright Law. Springer-Verlag Berlin Heidelberg 1987 Softcover reprint of the hardcover I st edition 1987 The use of registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The text was word-processed using PS software and was printed with a Toshiba P321 Offset printing: Druckhaus Beltz, 6944 Hemsbach/Bergstr. Bookbinding: J. Schaffer GmbH & Co. KG, 6718 Griinstadt 2153/

5 For Beatrice, Claude and Nicole

6 Preface Lasers, having proven useful in such diverse areas as highresolution spectroscopy and the guiding of ferryboats, are currently enjoying great popularity among materials scientists and engineers. As versatile sources of "pure" energy in a highly concentrated form, lasers have become attractive tools and research instruments in metallurgy, semiconductor technology and engineering. This text treats, from a physicist's point of view, some of the processes that lasers can induce in materials. The field of laser-material interactions is inherently multidisciplinary. Upon impact of a laser beam on a material, electromagnetic energy is converted first into electronic excitation and then into thermal, chemical and mechanical energy. In the whole process the molecular structure as well as the shape of the material are changed in various ways. Understanding this sequence of events requires knowledge from several branches of physics. A unified presentation of the subject, for the benefit of the materials researcher as well as the advanced student, is attempted here. In order to keep the book reasonably trim, I have focused on laser effects in solids such as thin films and technological materials. Related topics not covered are laser-induced chemical reactions in gases and liquids and laser effects in organic or biological materials. This monograph grew out of a series of lectures which I gave for graduate-level students in applied physics at the University of Bern. Its layout reflects the diversity of the subject - Chapter 2 draws essentially from physical optics, Chapters 3 VII

7 and 4 from materials science and Chapter 5 from fluid dynamics and plasma physics. While experts in certain fields covered here may find the treatment of their speciality rather less than exhaustive, I hope that the integrated treatment attempted will serve at least two purposes: It should provide access and orientation for students and newcomers in the large and diverse field of laser-material interactions, and it may, perhaps, uncover certain relations and connections not always obvious to the specialist. Readers I comments pointing out errors or inconsistencies will, in any case, be most welcome. It is a pleasant duty to thank all those who have contributed to this book - colleagues who have given me access to and education on their work, as well as critical readers of preliminary versions of the manuscript who helped in eliminating some of its shortcomings. Finally, this book would not have appeared without the dedicated work of R. FlUck and E. KrlfuenbUhl who made most of the drawings and kept track of the paperwork, H.P. Weber who gave support, and - most important of all - my wife who smoothed the atmosphere and brewed many, many cups of coffee. Bern, August 1986 M. von Allmen VIII

8 Contents 1. Introduction Experimental Aspects Outline Absorption of Laser Light Fundamental Optical Properties Plane-Wave Propagation Macroscopic Material Properties Nonmetals Metals Modified Optical Properties Self-Focusing Free-Carrier Effects Semiconductors Insulators Ref lection by Hot Metals Phase Transitions and Shape Effects Surface Corrugation Hole Drilling Evaporation and Plasma Effects Heating by Laser Light Temperature Distributions Thermalization and Heat Transport Solution of the Heat-Flow Equation Cooling Moving Sources Variable Parameters Impact of Absorption Phenomena on Temperature Heat Treatn'lent Processes Annealing with Laser Beams Thermal Stress Crystallization of Amorphous Semiconductor Layers Compound Synthesis Transformation Hardening Melting and Solidification Fundamentals Regimes of Laser Remelting IX

9 4.1.2 Heat Flow and Latent Heat Thermodynamics Interface Kinetics Nucleation Regrowth of Ion-Implanted Substrates Semiconductor Substrates Segregation and Trapping Metallic Substrates Surface Alloying Semiconductor Substrates Constitutional Supercooling Metallic Substrates Melt Quenching Glass Formation Silicon-Based Systems Metal-Based Systems Evaporation and Plasma Formation Fundamentals Thermodynamics and Kinetics of Evaporation Hydrodynamics Ionization of the Vapor Gas Breakdown Evaporation at Moderate Irradiance Beam Heating and Evaporation Vapor Expansion and Recoil Drilling, Welding, Cutting Hole Drilling Penetration Welding Cutting Absorption Waves Laser-Supported Combustion Waves Plasma-Enhanced Coupling Laser-Supported Detonation Waves Effects of LSDWs on the Beam-Material Interaction Phenomena at Very High Irradiance The Self-Regulating Plasma Laser-Driven Deflagration Wave Inertial Confinement Absorption at the Cutoff Density A. Appendix A.1 Selected Material Data A.2 Green's Functions for Solving the Heat-Flow Equation 206 A.3 Numerical Solution of the Heat-Flow Equation A.4 Units and Symbols A.4.1 Constants A.4.2 Variables A.4.3 Subscripts References Subject Index x