Foundry Stamping Machining

Transcription

1 Company Profile Foundry Stamping Machining

2 Table of contents Company overview Foundry division Stamping division

3 1 Company overview

4 Timeline 1974 Our foundry operations started as Compañía Fundidora Raleigh Production of counterweights for forklift trucks started for the domestic market with customers such as Allis Chalmers, Clark and Eaton Induction furnaces replaced the cupola furnaces for melting, hereby reducing emissions and increasing energy efficiency Start of mass production of counterweights for export to USA. Cupola Furnace 2008 The company changes its name to Smeltek Stamping division started operations. Company overview

5 Company Structure Foundry Division (Est. 1974) Stamping Division (Est. 2014) Aguascalientes, Ags. Tepezalá, Ags. ISO 9001:2015 ISO/TS 16949:2009 Certification Process by: Company overview

6 Facts & Figures Foundry Stamping Location Aguascalientes, Ags. México. Tepezalá, Ags. México. Established Industries served Agriculture, Heavy Machinery and Naval Automotive Employees (Aug, 2018) Market Certifications Surface Area 95% Exportation (USA & France) 5% Domestic ISO 9001:2015 CTPAT Total: 18,000 m 2 (193,750 ft 2 ) Build: 11,750 m 2 (126,475 ft 2 ) 100% Domestic IATF 16949:2016 Total: 165,000 m 2 (1,776,045 ft 2 ) Build: 24,460 m 2 (263,285 ft 2 ) Company overview

7 Logistic Advantages Aguascalientes, México. Located in central Mexico, the state is ecognized for its high quality of life and one of the most economically dynamic in the country. Aguascalientes is the only place in the country where the main railways companies intersects. 10 hours to USA border (Land transportation) 10 hours to main docks Company overview

8 2 Foundry division

9 Quality Policy Smeltek produces high quality castings accomplishing all the stakeholders requirements through the continuous improvement of the quality management system. Values Safety Innovation Integrity Team Work Operational Excellence Foundry Division Overview

10 Clients Foundry Division Overview

11 Manufacturing Capabilities Core Business Support Processes Casting Plastic Molding, Injection and Forming Tooling Design and Manufacturing Metals Grey Iron and Ductile Steel Lead Aluminum Molding Process Lost Foam Vacuum No Bake Shell Permanent Mold EPS Patterns Coolers Packaging parts Thermoforming PVC PET PP Fiber Glass Patterns Miscellaneous CNC Machining Workshop CNC Milling CNC Turning CNC Rectification Die-sink EDM Wire cut EDM Fine drilling EDM Laser and Plasma Cutting CNC Bending Roll Forming Capabilities & Capacity

12 CNC Machining Workshop Capacity No. Brand Type X Y Z Max. allowed weight 1 Henri Line CNC 4,000 1, ,000 kg. 2 Tarus CNC 3,050 1,830 1,300 3,000 kg. 3 Tarus CNC 7,000 3,000 1,020 30,000 kg. 4 Thermwood CNC 3,000 1, kg. 5 Thermwood CNC 3,000 1, kg. 6 Thermwook CNC 3,000 1, kg. 7 Bandsaw Band saw 6, kg. 8 Bridgeport Vertical milling kg. 9 Cincinnati Horizontal milling kg. 10 Bridgeport Vertical milling kg. 11 TOS TRENCIN Conventional lathe 2, kg. 12 Fanamher Conventional lathe 2, kg. 13 Fanamher Conventional lathe 2, kg. 14 Cincinnati Mechanical brush kg. 15 NATCO Multiple drill kg. 16 BAOJI CNC kg. Capabilities & Capacity

13 CNC Machining Workshop Equipment Capabilities & Capacity

14 Raw materials EPS (Expandable Polystyrene) Gray Iron Shavings Steel Scrap Lead Manufacturing Process

15 Manufacturing Process* Molding Fusion (Steel, Gray & Ductile Iron and Lead) Grinding & Welding (Including Steel Blast Shoot) Painting Finishing Drilling *Representative process for all products Manufacturing Process

16 Lead Cored Steel Counterweights Client Product Type Material Molding Process Market Hyster-Yale Counterweight Steel & Lead No Bake & Vacuum Export (USA)

17 Lead Cored Steel Counterweights

18 Cast Iron Keels Client Product Type Material Molding Process Market Beneteau Keel Gray Iron Lost Foam Export (USA & France)

19 Cast Iron Keels

20 Cast Iron Counterweights Client Product Type Material Molding Process Market John Deere Counterweight Gray Iron Vacuum Domestic

21 Cast Iron Counterweights

22 Cast Iron Counterweights Client Product Type Material Molding Process Market John Deere Counterweight Gray Iron Lost Foam Domestic

23 Cast Iron Counterweights

24 Lead Counterweights Client Product Type Material Molding Process Market Nuvera Counterweight Lead Permanent Mold Export (USA)

25 Other Counterweights

26 Quality Control Bruker Spectrometer Q4 TASMAN Through each stage of our process we monitor the quality of our products with constant chemical and metallographic analysis. Miscellaneous

27 Quality Control As part of our quality controls we are use a 3D scanner which has the capability of capturing the full tridimensional geometry of any part. Process advantages are huge compared to other measuring systems, visual representation within the report and references covering thousands of points instead of only few dimensions, fast operation therefore reduction of time to get a complete dimensional report. Miscellaneous

28 Research Member of the American Foundry Association Chapter 11 Lost Foam We work alongside with the University of Alabama, who are fore runners in lost foam casting research and development. At present we are the only company world-wide who has poured keels in lost foam. We have successfully poured pieces up to 20T utilizing this process. We can run various fill simulations of pouring to ensure casting soundness. Miscellaneous

29 3 Stamping division

30 Manufacturing Capabilities Stamping Tooling manufacturing and maintenance Welding Assy End of 2019 Middle of2019 Middle 2019 Plastic molding, injection and forming Roll forming Coating

31 Clients Stamping Die maintenance and spare parts

32 Process Client Riser Inr Seat Rh Fr Frame Side, Seat Back Rh Stamping Module OEM 103 Part numbers Frame Rr Panel Fr Seat Cush Panel Lwr Fr Seat Back Seats Process Client Stamping + Welding Module OEM Damper Braket Sub Braket Free Hinge Sub Braket Retractor Braket Retractor Seats Process Client 36 Part numbers ODS GUARD BRKT RH BRKT FIN RR FR SEAT CUSH RH RISER OTR FR SEAT RH BRKT RISER OTR FR SEAT RH Stamping Module Seats OEM

33 Process Client 9 Part numbers Stamping Module Chassis OEM Process Client 2 Part numbers Stamping Module OEM Co Side Part Chassis Process Client 3 Part numbers GUSS DASH UPR CTR GUSS DASH IPR CIR SKID PLATE Stamping Module Chassis OEM

34 Stamping Equipment Type Specification Quantity 41 Presses 8 TIG Robotic Welders 200 Ton 3 Progressive 300 Ton Ton 3 Transfer 600 Ton 1 5 Ton 1 20 Ton 1 25 Ton 2 45 Ton 1 60 Ton 2 AIDA 200 Ton (Tandem Array) Tandem 75 Ton Ton 3 6 Spot Welder 200 Ton Ton Ton 4 Hydraulic 1,200 Ton Ton Ton Ton 1 USI 200 Ton (Transfer / Tandem)

35 CNC Machining Workshop Equipment No. Brand Description Qty Equipment 1 HASS / BOSHI CNC Milling Machine 9 2 KENT/ DANOBAT 3 Považské Strojárne Automatic Surface Grinding Machine Automatic Surface Grinding Machine 4 SATURNO Manual Hand Feed Grinders 1 5 BOSHI CNC Lathe 2 6 OKK/ HITACHI SEIKI Horizontal Machining Center 2 7 MITSUBISHI/ ACUITEX 8 Milwaukee, Kearney & Trecker/ SATURNO/ JET/ BRIDGEPORT Electric discharge machining (EDM) Milling Machine 5 9 ENGELBERG Vertical Belt Grinder FANAMHER Conventional Lathe 1 11 TOS Conventional Lathe 1 12 ARCHDALE Radial Arm Drilling 1 13 NIPPEI TOYAMA Laser Cutting Machine 1 14 HOSTON Hydraulic Bending Machine 1

36 CMM We use our CMM (Coordinate Measuring Machine) to validate the required critical characteristics and key features of our products.

37 112 Julio Díaz Torre Ave. Aguascalientes, México (449)