IMPORTANT DOCUMENTATION ENCLOSED INSPECTION/REPAIR DATA

Transcription

1 Sulzer Turbo Services Old LaPorte Rd. USA-LaPorte, TX Phone: (713) Fax: (713) IMPORTANT DOCUMENTATION ENCLOSED INSPECTION/REPAIR DATA Enclosed you will find the Inspection/Repair information recorded on your equipment repaired in our shop. CUSTOMER CUSTOMER CONTACT LOCATION Braskem America, Inc. Melvin Briscoe La Porte, TX CUSTOMER PO NO SALES CONTACT Rick Wilson DESCRIPTION ORIGINAL MANUFACTURER TYPE OF EQUIPMENT MODEL NO. Sulzer Compressor R282 SERIAL NO. UNIT ID. P-502 PROJECT NO QUOTATION ID. Q If you have any questions or comments regarding the enclosed information, please contact us at the above number. Sincerely, SULZER TURBO SERVICES April 9, 2014

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21 Turbo Services As Received Inspection Reports

22 NDT Report AS RECEIVED STS Job: Customer: BRASKEM AMERICA Manufacturer: SULZER Model: R282 Sulzer Turbo Services Component: THRUST PADS Qty: 16 Date: 02/21/2014 Inspector: ALLEN HAWKINS THRUST PADS VISUAL VOID ON CORNER OF THRUST PAD RADIAL SCRATCHES AND GROOVING NOT OK ALL PADS HAVE HEAVY SCRATCHES, RADIAL GROOVING AND WEAR TO BABBIT. (1) ACTIVE BOTTOM HALF THRUST PAD HAS VISUAL VOID ON CORNER. Liquid Penetrant Test Liquid Penetrant Test NOT OK Standards: Q-NI-S.004 (Bearing Procedure) NO INDICATIONS FOUND ON 16 THRUST PADS - PTOK (1) ACTIVE BOTTOM HALF THRUST PAD HAS VISUAL VOID AND BLEEDOUT ON A CORNER - PTNOTOK Ultrasonic Test Ultrasonic Test OK Standards: Q-NI-S.003 (Bearings Procedure) NO INDICATIONS FOUND. No relevant indications Recommendations per workscope: Prep and reuse the active thrust bearing. Page 1 of 16

23 Component: RADIAL BEARINGS Qty: 2 Date: 02/21/2014 Inspector: ALLEN HAWKINS RADIAL BEARINGS NOT OK HAVE MODERATE RUB, SCRATCHES AND WEAR TO BABBIT. Liquid Penetrant Test Liquid Penetrant Test OK Standards: Q-NI-S.004 (Bearing Procedure) NO INDICATIONS FOUND. Ultrasonic Test Ultrasonic Test OK Standards: Q-NI-S.003 (Bearings Procedure) NO INDICATIONS FOUND. Recommendations per workscope: Prep and reuse the thrust end radial bearing, shim OD as required to achieve proper bearing crush. Component: THRUST END BEARING HOUSING (UPPER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO Page 2 of 16

24 THRUST END BEARING HOUSING (UPPER) INDICATIONS TO SPLIT LINE NOT OK MODERATE PITTING, EROSION, DINGS, WEAR AND CASTING FLAWS. Magnetic Particle Test Magnetic Particle Test NOT OK Standards: ASTM E709 (General Standard) HAS 3 INDICATIONS TO SPLIT LINE. No relevant indications per Robert Carney Component: THRUST END BEARING HOUSING (LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO THRUST END BEARING HOUSING (LOWER) INDICATION TO SPLIT LINE INDICATION TO OUTER DIAMETER Page 3 of 16

25 NOT OK MODERATE PITTING, EROSION, DINGS, WEAR AND CASTING FLAWS. Magnetic Particle Test Magnetic Particle Test NOT OK Standards: ASTM E709 (General Standard) HAS 1 INDICATION TO SPLIT LINE AND 1 INDICATION TO OUTER DIAMETER. No relevant indications Component: #1 DIAPHRAGM (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO #1 DIAPHRAGM (UPPER) #1 DIAPHRAGM (LOWER) NOT OK LIGHT TO MODERATE PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Page 4 of 16

26 Component: #2 DIAPHRAGM (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO #2 DIAPHRAGM (UPPER) #2 DIAPHRAGM (LOWER) NOT OK LIGHT TO MODERATE PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: 1ST STAGE DIFFUSER (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO Page 5 of 16

27 1ST STAGE DIFFUSER (UPPER) 1ST STAGE DIFFUSER (LOWER) NOT OK LIGHT PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: 2ND STAGE DIFFUSER (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO 2ND STAGE DIFFUSER (UPPER) 2ND STAGE DIFFUSER (LOWER) Page 6 of 16

28 NOT OK LIGHT PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: THRUST END PROCESS SEAL (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO THRUST END PROCESS SEAL (UPPER) THRUST END PROCESS SEAL (LOWER) NOT OK LIGHT PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Page 7 of 16

29 Component: C/E PROCESS SEAL (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO COUPLING END PROCESS SEAL (UPPER) COUPLING END PROCESS SEAL (LOWER) NOT OK LIGHT PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: BALANCE DRUM SEAL (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO Page 8 of 16

30 BALANCE DRUM SEAL (UPPER) BALANCE DRUM SEAL (LOWER) NOT OK LIGHT PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: T/E BRG. HSG. SPACER (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO THRUST END BRG. HSG. SPACER (UPPER) THRUST END BRG. HSG. SPACER (LOWER) Page 9 of 16

31 NOT OK LIGHT PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: C/E BRG. HSG. SPACER (UPPER & LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO COUPLING END BRG. HSG. SPACER (UPPER) COUPLING END BRG. HSG. SPACER (LOWER) NOT OK LIGHT PITTING, EROSION, DINGS AND WEAR. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Page 10 of 16

32 Component: MAIN CASE (UPPER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO MAIN CASE (UPPER) NOT OK MODERATE PITTING, EROSION, DINGS, WEAR AND CASTING FLAWS. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: MAIN CASE (LOWER) Qty: 1 Date: 02/22/2014 Inspector: RYAN DESOTO Page 11 of 16

33 MAIN CASE (LOWER) INDICATIONS TO SPLIT LINE NOT OK MODERATE PITTING, EROSION, DINGS, WEAR AND CASTING FLAWS. Magnetic Particle Test Magnetic Particle Test NOT OK Standards: ASTM E709 (General Standard) HAS 3 INDICATIONS TO SPLIT LINE. No relevant indications Component: COUPLING END BEARING HSG. (UPPER) Qty: 1 Date: 02/23/2014 Inspector: RYAN DESOTO COUPLING END BEARING HSG. (UPPER) Page 12 of 16

34 NOT OK LIGHT TO MODERATE PITTING, EROSION, DINGS, WEAR AND CASTING FLAWS. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO RELEVANT INDICATIONS FOUND. Component: COUPLING END BEARING HSG. (LOWER) Qty: 1 Date: 02/23/2014 Inspector: RYAN DESOTO COUPLING END BEARING HSG. (LOWER) NOT OK LIGHT TO MODERATE PITTING, EROSION, DINGS, WEAR AND CASTING FLAWS. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO RELEVANT INDICATIONS FOUND. Page 13 of 16

35 Component: NUTS Qty: 19 Date: 02/23/2014 Inspector: JASON EDWARDS NUTS NOT OK MODERATE PITTING, EROSION, WEAR AND DINGS. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Component: BOLTS Qty: 19 Date: 02/23/2014 Inspector: JASON EDWARDS Page 14 of 16

36 BOLTS NOT OK MODERATE PITTING, EROSION, WEAR AND DINGS. Magnetic Particle Test Magnetic Particle Test OK Standards: ASTM E709 (General Standard) NO INDICATIONS FOUND. Page 15 of 16

37 Test Method Criteria Visual Testing Cleaning Process: Blast Clean Visible Hand Held Light Used: Magnetic Testing Method: Wet Bath (Isopar M) Demagnetized to below 2.0 Gauss: Particle Type: Magnaflux 14A Parts with discontinuities marked: Liquid Penetrant Testing General Penetrant Description: Met-L-Check VP 30 Penetrant Removal: Solvent Penetrant Dwell Time: 30 min Developer Application: Non-Aqueous Composition: Petroleum Drying: Ambient Dry Color Contrast: Red Ultrasonic Testing Longitudinal Beam Transducer Comp Gain Setting (Calibration) 40 Comp Gain Setting (Scan) 45 Comp Gain Correction Factor Delay Tip Compressional N/A Method: Angle Beam Transducer N/A Shear Angle Shear Gain Setting (Calibration) Shear Gain Setting (Scan) N/A N/A N/A CONTACT Compression Wave Size 1/4" Frequency 5MHz Shear Wave Transducer Size N/A Special Calibration Babbit Bond Block Frequency N/A Comp Wave Calibration N/A Phased Array Angle Beam Calibration N/A Page 16 of 16