EMXR-TH / EMXN-TH. Epoch MIRUS series. New Product News No.0908E

Transcription

1 EMXTH / EMXNTH Epoch MIUS series New Product News No.00E 017

2 When the word "Mirus" is traced, it leads to Marvel Since long ago Marvels gave us Now, MIUS is creating a new Marvel for For parts milling oughing Semifinishing Generalpurpose end mill Finishing Vibrationfree end mill Highefficiency will be the first recommendation for Part milling! 0

3 (something wonderful or astonishing), and Smile. many surprises and hpiness... the world. More benefits and more smiles... For mold & die milling oughing Highefficiency adius end mill Semifinishing Finishing Ballnose end mill Highefficiency will be the first choice for mold & die milling! 03

4 Technlogy oughing and Semifinishing for Diemold & Parts machining Wave peripheral form ow cutting force Chip breaker peripheral form High chipping resistance 0

5 Unequal phase Phase of peripheral edge in one rotation Conventional phase Unequal phase T T3 T T1 T T3 T T1 Equal cutting volume Unequal cutting volume Cutting force Work material:s0c Tool:φ NT evolution:n=,000min 1 :vf=mm/min =mm =mm Conventional phase end mil 1.N EMX00TH 1.1N Phase of peripheral edge in one rotation Conventional phase Unequal phase T T3 T T1 T T3 T T1 Equal cutting volume Unequal cutting volume Cutting force Work material:s0c Tool:φ NT evolution:n=min 1 :vf=1,mm/min =mm =1mm Conventional phase end mil EMXN00TH Effectively reduce vibration and achieve high efficiency! 0

6 Technlogy, Field Data Double gush guarantees high performance in vertical and horizontal feed! Double Gash achieves perfect balance in rigidity and chip evacuation! First gash around tip ter for high rigidity. Secondary gash near peripheral for high chipevacuation Conventional gash Double gash New TH Coating Features Hardness and oxidation resistance of TH coatings is further improved. Enables longer life and higher efficient when cutting highhardness materials. Hardness: HV; Oxidation temperature: 00 C (Si nano composite coating with finer crystal particles) Exhibits amazing performance in ultra highefficiency machining. ong life for both dry cutting and wet cutting Field data 01 Pocketing Work material : Prehardened steel (0HC) Spindle : HSKA3 Tool : φ NT No. of rotation : n=,000min 1 (vc=0m/min) : vf=1,mm/min(fz=0.0mm/t) =.0mm.0mm OH=mm amping angle : amping feed : vf=1,00mm/min Vibrationfree end mill Fracture when ramping EMX00TH Metal emoval ate Q=30.7cm 3 /min 0 Pocketing Work material : Equivalent to 0J(HC) Spindle : HSKA3 Tool : φ Pocket 0 0 0mm Item code No. of rotation Depth Width amping angle EMX00TH,000min 1 1,mm/min mm 0.mm 3 3 Conventional ball nose end mill 7,0min 1,00mm/min 0.mm 0.mm amping feed 1,00mm/min 1,00mm/min Metal emoval ate.3cm 3 /min 0.cm 3 /min 0

7 03 3D milling MIUS v.s. Ball End Mill Work material : S0C Spindle : HSKA3 size : 0mm 0mm 0mm Tool : φ Process 1 Item code Machining strategy No. of rotation EMX00TH,000min 1,00mm/min mm mm Zconstant milling Ball nose end mill Zconstant milling,000min 1 3,mm/min 0.mm.mm Mirus process Ball nose end mill process Process Cutting time Machining strategy No. of rotation min. Twoway profiling,000min 1,00mm/min 3mm 0min. Cutting time min. Total cutting time min. 0min. Used tools EMX00TH Ball nose end mill 0 Work material : Equivalent to P0(3HC) Spindle : HSKA3 Work Work size : 0mm 0mm 0mm Tool : φ NT Used tool Item code No. of rotation EMXN00TH 7,000min 1,00mm/min Depth mm Width mm Z Plunging Feed 00mm/min Metal emoval ate 70cm 3 /min 0 Surface roughness Tool: Generouspurpose square end mill EMX00TH EMXN00TH Tool : φ NT Machining strategy : S0C SCM0 P0 S0C SCM0 Cutting conditions No.of rotation n min 1 7,000 vf mm/min,0 1,0 mm mm Prehardened steel P0(30HC) 1,0 0. 0J Prehardened steel(0hc) 0J(HC),00 1, z of axial direction on finishing surface (μm) 07

8 ine Up Dimensions Carbide Coated Helix flutes, Square, Straight flutes, Square, Semi long shank φ φds φ φds EMX TH h φ~ Item code Stock Tool EMX00TH EMX00TH EMX0TH EMX0TH EMXTH EMX00TH 1 0 h φ1,φ0 Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.00 Ds=1 :0~0.011 Ds=0 :0~0.013( mm ) Size Flute 1 30 Overall Shank Ds 1 0 No. of flutes EMX STH Item code Stock Tool EMX070STH EMX00STH EMX1STH EMXSTH h Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.011 ( mm ) Size Flute 1 Overall Shank Ds No. of flutes flutes, adius, Straight 3 φ φd1 φds r EMX TH Item code Stock Tool EMX001TH EMX000TH EMX0TH EMX030TH Flute 1 Corner radius r 1. Size Neck D Corner adius Under neck h Overall Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.00 ( mm ) Shank Ds No. of flutes flutes, adius, Straight φ φd1 φds r EMX :Stoked Items. TH Item code Stock Tool EMX0030TH EMX0000TH EMX0TH EMX000TH Flute 1 Corner radius r 1. Size Neck D Under neck Corner adius h Overall Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.00 ( mm ) Shank Ds No. of flutes 0

9 Dimensions Carbide Coated Helix flutes, Square, Straight flutes, Square, Semi long shank φ φds φ φds EMXN TH h φ~ Item code Stock Tool EMXN00TH EMXN00TH EMXN0TH EMXN0TH EMXNTH EMXN00TH :Stoked Items. 1 0 h φ1,φ0 Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.00 Ds=1 :0~0.011 Ds=0 :0~0.013( mm ) Size Flute 1 30 Overall Shank Ds 1 0 No. of flutes EMXN STH Item code Stock Tool EMXN070STH EMXN00STH EMXN1STH EMXNSTH :Stoked Items h Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.011 ( mm ) Size Flute 1 Overall Shank Ds No. of flutes flutes, adius, Straight 3 φ φd1 φds Corner adius EMXN TH Item code Stock Tool EMXN0010TH EMXN001TH EMXN000TH EMXN000TH EMXN0TH EMXN0TH EMXN030TH EMXN030TH r Flute 1 1 Corner radius r Size Neck D Under neck h Overall Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.00 ( mm ) Shank Ds No. of flutes flutes, adius, Straight φ φd1 φds r EMXN :Stoked Items. TH Item code Stock Tool EMXN0030TH EMXN0000TH EMXN0TH EMXN000TH Flute 1 Corner radius r 1. Size Neck D Under neck Corner adius h Overall Ds :0~0.00 <Ds :0~0.00 <Ds :0~0.00 ( mm ) Shank Ds No. of flutes 0

10 ecommendation based on work material type High ecommendation level ow Sticky material Work material Nonsticky material Most recommendable field Special geometry is adopted on tip of square type, for chipping resistance. please set up tool corner with prox for both type listed in following table. Work material Cast iron Carbon steel Alloy steel (0~0HB) ecommendation items Suitability Process oughing Semifinishing oughing Semifinishing Z plunging Max ramping angle 30 or less 0 or less Suitability (~3HC) 30 Process Z plunging oughing Semifinishing oughing Semifinishing φ~φ7 φ~φ φ13~φ0 Approx radius 0.mm 0.mm 0.7mm Titanium alloy TiAlV Max ramping angle Suitability Process oughing Semifinishing oughing Semifinishing or less Z plunging Max ramping angle or less Prehardened steels (3~HC) PX, HPM, NAK0 Suitability Process Z plunging oughing Semifinishing oughing Semifinishing Max ramping angle or less or less φ~φ7 φ~φ13 φ1~φ0 Approx radius 0.mm 0.mm 0.7mm (~HC) 1, HPM3, STAVAX Suitability Process Z plunging oughing Semifinishing oughing Semifinishing Max ramping angle or less or less

11 ecommended Cutting Conditions flutes, Square, Straight EMXTH EMXNTH Depth Tool φ φ φ φ φ1 φ0 (0~0HB) evolution n min 1 =1.0 =0.,000,000,00,000,00 1,30 1,0 1,0 1,30 1,3 1,0 (~3HC) evolution n min 1 =1.0 =0.37 7,00,00, 3,00,700,0 1,00 1,00 0 Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1 =1.0 =0.,00 3,00 3,00,00 1, (~HC) 1, SKT =1.0 =0. evolution n min 1,00,00, (0~0HB) evolution n min 1 =1.0 =0. 7,00,,00,00 1,0 1,30 1, 1,0 1,0 1,00 (~3HC) =1.0 =0.37 evolution n min 1,00,000,, =1.0 =0.37 evolution n min 1,00,000,, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1 =1.0 =0.,00,00 3,,00,00 1, (~HC) 1, SKT =1.0 =0. evolution n min 1 3,00, 1,00 1, Depth Tool φ φ φ φ φ1 φ0 (0~0HB) evolution n min 1,00,00,0 3,00,00,0 0 1,0 0 (~3HC) evolution n min 1,0,00 3,0, 1, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,,000 3,00,700,000 1, (~HC) 1, SKT evolution n min 1, 3,00,700, 1, (0~0HB) evolution n min 1,00 3,00 3,00,00 1, (~3HC) evolution n min 1,00,00, evolution n min 1,00,00, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,00 3,00,00,00 1,00 1, (~HC) 1, SKT =1.0 =0. =0. =0. =1.0 =0. =0. =0. =0. evolution n min 1,000,00,000 1, 1, amping amping angle Max. ramping angle Tool φ φ φ φ φ1 φ0 (0~0HB) 30 or less evolution n min 1,00,00,0 3,00,00, (~3HC) evolution n min 1,0,00 3,0, 1, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,,000 3,00,700,000 1, (~HC) 1, SKT or less or less or less evolution n min 1, 3,00,700, 1, (0~0HB),00 3,00 3,00,00 1, (~3HC),00,00, ,00,00, Prehardened steels (3~HC) NAK0, CENA1,00 3,00,00,00 1,00 1, (~HC) 1, SKT 0 or less or less or less or less or less evolution n min 1 evolution n min 1 evolution n min 1 evolution n min 1 evolution n min 1,000,00,000 1, 1, Twoway profiling Fig.1 Depth Tool φ φ φ φ φ1 φ0 (0~0HB) max. =0. evolution n min 1,000,000,00,000,00 1, 1,0 1,0 1, 1,30 1,0 (~3HC) max. =0.37 evolution n min 1 7,00,00, 3,00,700,0 1,0 1,3 1,3 1,0 1, 1,0 Prehardened steels (3~HC) NAK0, CENA1 max. =0. max. =0. max. =0. max. =0.37 max. =0.37 evolution n min 1,00 3,00 3,00,00 1, (~HC) 1, SKT evolution n min 1,00,00, (0~0HB) evolution n min 1 7,00,,00,00 1,00 1,7 1,00 1,0 1,30 (~3HC) evolution n min 1,00,000,,000 1,10 1,0 1,0 1,10 1,00 0 evolution n min 1,00,000,, Prehardened steels (3~HC) NAK0, CENA1 max. =0. evolution n min 1,00,00 3,,00,00 1, (~HC) 1, SKT max. =0. evolution n min 1 3,00, 1,00 1, is not recommendable for milling stainless steel or Ti alloy. Features Note MIUS has the cability of twoway profiling a work from geometry as figure 1 shown. Please refer to side milling cutting conditions for previous process. 1 Please use rpm and 1/3 those of slotting cutting conditions respectively for Z plunging. Use a highly rigid and accurate machine as possible. 3 These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and workpiece conditions. If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. Please ensure that air blow or coolant is correctly positioned in order to remove the chip immediately. In order to avoid clamping looseness, Please adjust cutting conditions according to type of machine center and holder. 11

12 ecommended Cutting Conditions flutes, Square, Semi long shank EMXSTH EMXNSTH Tool φ7 φ φ11 φ13 Depth atio to /D standard depth 0% 0% 0% 0% 0% 0% 0% 0% (0~0HB) =1.0, =0. atio to standard depth evolution n min 1,00,00 3,00,,700,,00,00 1,00 1, 0 0 1,0 1,00 1,0 1,0 70 1, (~3HC),0, 3,0,00 3,00,00 3,00,700,000, =1.0, =0.37 atio to standard depth , , Prehardened steels (3~HC) NAK0, CENA1 =1.0, =0. atio to standard depth, 3,00,00,00,00,0 3,, 1,00,00,000 1, (~HC) 1, SKT =1.0,=0. atio to standard depth,00 3,00,00,00 1,00,0 1,,00 1,00 1, (0~0HB) =1.0, =0. atio to standard depth, 3,00 3,,,0,00,0 3,00,00 1, , 0 0 1, 0 0 1, (~3HC) =1.0, =0.37 atio to standard depth,700,000,00,00 3,0,00 3,00, 1,00 3,0,00 1, =1.0, =0.37 atio to standard depth,700,000,00,00 3,0,00 3,00, 1,00 3,0,00 1, Prehardened steels (3~HC) NAK0, CENA1 =1.0, =0. atio to standard depth 3,, 3,00,700,000 3,00,00 1,00,700 1,00 1, (~HC) 1, SKT =1.0, =0. atio to standard depth evolution evolution evolution evolution evolution evolution evolution evolution n min 1 n min 1 n min 1 n min 1 n min 1 n min 1 n min 1 n min 1,,00 3,00,00,700 1,00 1,00, 1,00 1, Depth Tool φ7 φ φ11 φ13 atio to /D standard depth 0% 0% 0% 0% 0% 0% 0% 0% (0~0HB) =1.0 atio to standard depth evolution n min 1,00 3, 1,00,00,00 1,00 3,00, 1,0 3,00 1, ,0 1, (~3HC),00 3,0 1,00,0, 1,00,000,00 00 =0. atio to standard depth Prehardened steels (3~HC) NAK0, CENA1 =0. atio to standard depth,,700 1,00 3,,0 1,0,00 00,00 1, (~HC) 1, SKT =0. atio to standard depth 3,00, 1,00 1,00 00, 1, 00,0 1, (0~0HB) =1.0 atio to standard depth,,00, 1, 3,,0 1,0, (~3HC),00,00 1,00,00 1,0 1,00 00,00 1,00 00 =0. atio to standard depth =0. atio to standard depth,00,00 1,00,00 1,0 1,00 00,00 1, Prehardened steels (3~HC) NAK0, CENA1 =0. atio to standard depth,0, 1,00 3,00 1,00,00 1,00 00,00 1, ,00,000,700 1,00 00,00 1, 700 1,00 1,0 (~HC) 1, SKT =0. atio to standard depth evolution evolution evolution evolution evolution evolution evolution evolution n min 1 n min 1 n min 1 n min 1 n min 1 n min 1 n min 1 n min amping amping angle Max. ramping angle Tool φ7 φ φ11 φ13 (0~0HB) /D evolution n min 1,00,0,00 3,00, 3,00,700 1,00 3,00,00 1, (~3HC) evolution n min 1,00 3,00,00,0,00,0,,00,000 1, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1, 3,00, 3,, 1,00,00,000 1,,00 1, (~HC) 1, SKT evolution n min 1 3,00,700,000,0 1,, 1,00 1,,0 1, 1, (0~0HB) evolution n min 1, 3,00,00,00,00,0 3,, 1,00,00,000 1, (~3HC) 30 or less or less or less or less 0 or less or less evolution n min 1,00 3,00,00,00 1,00,0 1,,00 1,00 1, evolution n min 1,00 3,00,00,00 1,00,0 1,,00 1,00 1, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,0,00,0 3,00,00 1,00,00 1,00 1,,00 1, 1, (~HC) 1, SKT or less or less or less evolution n min 1 3,00,00,700 1,00 1,00,00 1, 1,0 1,00 1, is not recommendable for milling stainless steel or Ti alloy. Note 1 Please use rpm and 1/3 those of slotting cutting conditions respectively for Z plunging. Use a highly rigid and accurate machine as possible. 3 These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and workpiece conditions. If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. Please ensure that air blow or coolant is correctly positioned in order to remove the chip immediately. In order to avoid clamping looseness, Please adjust cutting conditions according to type of machine center and holder. 7 Please change ratio to standard depth in the pllication with more than tool overhang.

13 flutes, Square, Semi long shank Twoway profiling EMXSTH EMXNSTH φ7 φ φ11 φ13 Depth Tool atio to /D standard depth 0% 0% 0% 0% 0% 0% 0% 0% Features Note (0~0HB) max. =0. atio to standard depth evolution n min 1,00,00 3,00,,700,,00,00 1,00 1,7 1,00 0 1, 1,70 1,00 1,0 00 1, 1, 70 (~3HC),0, 3,0,00 3,00,00 3,00,700,000, max. =0.37 atio to standard depth 1, ,3 0 1, 0 1, max. =0. atio to standard depth, 3,00,00,00,00,0 3,, 1,00,00,000 1, max. =0. atio to standard depth,00 3,00,00,00 1,00,0 1,,00 1,00 1, max. =0. atio to standard depth, 3,00 3,,,0,00,0 3,00,00 1, 1, 1,7 1,00 0 1,7 1,00 0 1,0 1,1 00 max. =0.37 atio to standard depth,700,000,00,00 3,0,00 3,00, 1,00 3,0,00 1,00 1,0 0 1, , , 0 max. =0.37 atio to standard depth,700,000,00,00 3,0,00 3,00, 1,00 3,0,00 1, Fig.1 max. =0. atio to standard depth 3,, 3,00,700,000 3,00,00 1,00,700 1,00 1, max. =0. atio to standard depth MIUS has the cability of twoway profiling a work from geometry as figure 1 shown. Please refer to side milling cutting conditions for previous process. Please refer to the precautions in page. Prehardened steels (3~HC) NAK0, CENA1 (~HC) 1, SKT is not recommendable for milling stainless steel or Ti alloy. (0~0HB) (~3HC) evolution evolution evolution evolution evolution evolution evolution evolution n min 1 n min 1 n min 1 n min 1 n min 1 n min 1 n min 1 n min 1 Prehardened steels (3~HC) NAK0, CENA1 (~HC) 1, SKT,,00 3,00,00,700 1,00 1,00, 1,00 1, flutes, adius, Straight 3 EMXCTH EMXNCTH Depth Tool φ φ φ φ (0~0HB) =1.0 =0. evolution n min 1,000,000,00,000 1,30 1,0 1,0 1,30 (~3HC) =1.0 =0.37 evolution n min 1 7,00,00, 3,00 1,00 1,00 Prehardened steels (3~HC) NAK0, CENA1 =1.0 =0. evolution n min 1,00 3,00 3, (~HC) 1, SKT =1.0 =0. evolution n min 1,00,00 0 (0~0HB) =1.0 =0. evolution n min 1 7,00, 1,0 1,30 1, 1,0 (~3HC) =1.0 =0.37 evolution n min 1,00, =1.0 =0.37 evolution n min 1,00, Prehardened steels (3~HC) NAK0, CENA1 =1.0 =0. evolution n min 1,00,00 3,, (~HC) 1, SKT =1.0 =0. evolution n min 1 3,00, Depth Tool φ φ φ φ (0~0HB) evolution n min 1,00,00,0 3,00 0 1,0 0 (~3HC) evolution n min 1,0,00 3, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,,000 3,00, (~HC) 1, SKT evolution n min 1, 3,00,700, (0~0HB) evolution n min 1,00 3,00 3, (~3HC) evolution n min 1,00, evolution n min 1,00, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,00 3,00,00, (~HC) 1, SKT =1.0 =0. =0. =0. =1.0 =0. =0. =0. =0. evolution n min 1,000,00, is not recommendable for milling stainless steel or Ti alloy. Note 1 adius type is not recommendable for Z plunging. Use a highly rigid and accurate machine as possible. 3 These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and workpiece conditions. If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. Please ensure that air blow or coolant is correctly positioned in order to remove the chip immediately. In order to avoid clamping looseness, Please adjust cutting conditions according to type of machine center and holder. 13

14 ecommended Cutting Conditions flutes, adius, Straight 3 amping EMXCTH EMXNCTH amping angle Max. ramping angle Tool φ φ φ φ (0~0HB) 30 or less evolution n min 1,00,00,0 3, (~3HC) or less or less or less evolution n min 1,0,00 3, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,,000 3,00, (~HC) 1, SKT evolution n min 1, 3,00,700, (0~0HB) 0 or less or less evolution n min 1,00 3,00 3, (~3HC) evolution n min 1,00, evolution n min 1,00,00 or less or less or less Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,00 3,00,00,00 (~HC) 1, SKT evolution n min 1,000,00, Twoway profiling Max. ramping angle Tool φ φ φ φ (0~0HB) max. =0. evolution n min 1,000,000,00,000 1, 1,0 1,0 1, (~3HC) max. =0.37 evolution n min 1 7,00,00, 3,00 1,0 1,3 1,3 1,0 Prehardened steels (3~HC) NAK0, CENA1 max. =0. evolution n min 1,00 3,00 3, (~HC) 1, SKT max. =0. evolution n min 1,00, (0~0HB) max. =0. evolution n min 1 7,00, 1,00 1,7 1,00 (~3HC) max. =0.37 evolution n min 1,00,000 1,10 1,0 1,0 1,10 max. =0.37 evolution n min 1,00, Fig.1 Prehardened steels (3~HC) NAK0, CENA1 max. =0. evolution n min 1,00,00 3,, (~HC) 1, SKT max. =0. evolution n min 1 3,00, 0 0 is not recommendable for milling stainless steel or Ti alloy. Features Note Please refer to the precautions in page 13. MIUS has the cability of twoway profiling a work from geometry as figure 1 shown. Please refer to side milling cutting conditions for previous process. flutes, adius, Straight EMXCTH EMXNCTH Depth Tool φ φ φ φ (0~0HB) evolution n min 1 =0.7 =0.3,00, ,00 70 (~3HC) =0.7 =0. evolution n min 1,00 3,00,00, Prehardened steels (3~HC) NAK0, CENA1 =0.7 =0.17 evolution n min 1,000,00, (~HC) 1, SKT =0.7 =0.07 evolution n min 1 3,00,00 1,00 1, (0~0HB) evolution n min 1 =0.7 =0.3,,000 3,00, (~3HC) =0.7 =0. evolution n min 1, 3,00,700, =0.7 =0. evolution n min 1, 3,00,700, Prehardened steels (3~HC) NAK0, CENA1 =0.7 =0.17 evolution n min 1,00,00 1, ,00,00 1,00 1, (~HC) 1, SKT =0.7 =0.07 evolution n min Depth Tool φ φ φ φ (0~0HB) evolution n min 1,00 3,00,,0 =0.7 =0. =0.3 = (~3HC) evolution n min 1 3,00,00, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,700,000 1,00 1, (~HC) 1, SKT evolution n min 1 1,00 1,00 1, (0~0HB) evolution n min 1 =0.7 =0. =0. =0.3 =0.1,00,00 1,00 is not recommendable for milling stainless steel or Ti alloy. Note 1 adius type is not recommendable for Z plunging. Use a highly rigid and accurate machine as possible. 3 These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and workpiece conditions. If the rpm available is lower than that recommended please reduce the feed rate to the same ratio. Please ensure that air blow or coolant is correctly positioned in order to remove the chip immediately. In order to avoid clamping looseness, Please adjust cutting conditions according to type of machine center and holder. 0 0 (~3HC) evolution n min 1,00,00 1,00 1, evolution n min 1,00,00 1,00 1, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,0 1,00 1, 1, , (~HC) 1, SKT evolution n min

15 flutes, adius, Straight amping EMXCTH EMXNCTH amping angle Max. ramping angle Tool φ φ φ φ (0~0HB) 30 or less or less or less or less evolution n min 1,00 3,00,00, (~3HC) evolution n min 1,000,00, Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1 3,00,00 1,00 1, (~HC) 1, SKT evolution n min 1,00 1,00 1,00 1, (0~0HB) 0 or less or less evolution n min 1, 3,00,700, 0 0 (~3HC) evolution n min 1,00,00 1, evolution n min 1,00,00 1,00 or less or less or less Prehardened steels (3~HC) NAK0, CENA1 evolution n min 1,00,00 1,00 1, 00 0 (~HC) 1, SKT evolution n min 1,0 1,00 1, 1, Twoway profiling Depth Tool φ φ φ φ (0~0HB) max. =0.3 evolution n min 1,00,00 1, 1,0 1,0 1, (~3HC) max. =0. evolution n min 1,00 3,00,00, Prehardened steels (3~HC) NAK0, CENA1 max. =0.17 evolution n min 1,000,00, (~HC) 1, SKT max. =0.07 evolution n min 1 3,00,00 1,00 1,00 (0~0HB) max. =0.3 evolution n min 1,,000 3,00,700 1,10 1,0 1,0 1, (~3HC) max. =0. evolution n min 1, 3,00,700, max. =0. evolution n min 1, 3,00,700, 図 1 Fig Prehardened steels (3~HC) NAK0, CENA1 max. =0.17 evolution n min 1,00,00 1, (~HC) 1, SKT max. =0.07 evolution n min 1,00,00 1,00 1, is not recommendable for milling stainless steel or Ti alloy. Features Note Please refer to the precautions in page 1. MIUS has the cability of twoway profiling a work from geometry as figure 1 shown. Please refer to side milling cutting conditions for previous process. Cutting condition adjustment based on spindle type atio to depth 0% 7% 0% BT0 class BT30 class BT0 class % φ φ φ φ Tool Standard cutting condition is for BT0 class spindle situation. Please adjust the step according to above chart.

16 The diagrams and table data are examples of test results, and are not guaranteed values. "Epoch", and are registered trademarks of Mitsubishi Hitachi Tool Engineering, td. in Jan. Attentions on Safety 1. Cautions regarding handling (1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. () When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands.. Cautions regarding mounting (1) Before use, check the outside pearance of the tool for scratches, cracks, etc. and that it is firmly mounted in the collet chuck, etc. () If abnormal chattering, etc. occurs during use, stop the machine immediately and remove the cause of the chattering. 3. Cautions during use (1) Before use, confirm the dimensions and direction of rotation of the tool and milling work material. () The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted as propriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material. (3) Cutting tools are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to workers, fire, or eye damage from such flying pieces, a safety cover should be attached when work is performed and safety equipment such as safety goggles should be worn to create a safe environment for work. () There is a risk of fire or inflammation due to sparks, heat due to breakage, and cutting chips. Do not use where there is a risk of fire or explosion. Please caution of fire while using oil base coolant, fire prevention is necessary. () Do not use the tool for any purpose other than that for which it is intended.. Cautions regarding regrinding (1) If regrinding is not performed at the proper time, there is a risk of the tool breaking. eplace the tool with one in good condition, or perform regrinding. () Grinding dust will be created when regrinding a tool. When regrinding, be sure to attach a safety cover over the work area and wear safety clothes such as safety goggles, etc. (3) This product contains the specified chemical substance cobalt and its inorganic compounds. When performing regrinding or similar processing, be sure to handle the processing in accordance with thelocal laws and regulations regarding prevention of hazards due to specified chemical substances. Head Office Hulic yogoku Bldg. F, 3111, yogoku, Sumidaku, Tokyo, Jan 10 International Sales Dept. : TE +3 FAX + Official Web Site Database for selection Cutting Tool Products TOO SEACH Search Web Europe MMC Hitachi Tool Engineering Europe GmbH Itterpark, 07 Hilden,Germany. Tel +(0)30 Fax +(0) China MMC Hitachi Tool Engineering(Shanghai),td. 11F, Chuang Xing Financial Center, Nanjing D (West) Shanghai, China Tel +(0)13 Fax +(0)1 America MITSUBISHI MATEIAS U.S.A. COPOATION DETOIT OFFICE Customer service 0 Gardenbrook oad, Suite 0, Novi, MI 37 U.S.A. Tel +1() Fax +1() 307 CHICAGO OFFICE 131B North Plum Grove oad, Schaumburg, I 0173 U.S.A. Tel +1(7) 371 Fax +1() 307 Thailand India MMC Hardmetal(Thailand)Co.,td. HTDivision CTI Tower Floor, 11/3 atchadisek oad, Klongtoey, Klongtoey, Bangkok 1, Thailand Tel: +(0)1 Fax: +(0)117 Hitachi Metals (India) Pvt. td. Plot No &,Sector, IMT Manesar,Gurgaon00, Haryana, India Tel +13 Fax +100 DISTIBUTED BY: Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification. Printed using vegetable oil ink. Printed in JAPAN 017(K) 00:FP