Fouladin Zob Amol Industrial Group (FZ.A Co.)

Size: px
Start display at page:

Download "Fouladin Zob Amol Industrial Group (FZ.A Co.)"

Transcription

1 1

2 Fouladin Zob Amol Industrial Group (FZ.A Co.) Cast Iron & Steel Part Foundry Cast Iron Parts Machining & axle complex Steel parts & Billet Foundry Heavy section Steel Part Machining Applied science university of FZA Marine Structure & Part Production Pipe Manufacturing For Water & Petroleum industry 2

3 About FZA Group As an leader industry in ductile iron, Steel casting and Axle value stream in Iran, FZA Co. Manufactures cast parts for OEM, Auto market, heavy mining and building industries with production capacity of MT cast iron at first phase and MT cast iron in second phase, M Alloy Steel Billet in first phase and 100,000MT Alloy steel billet in second phase and 200,000 set axle of Peugeot platform per year. After more than 25 years experience in foundry and machining, a new chapter began in 2005 and FZA started its extension project by GEMCO design By utilizing modern European machineries and lay-out to improve the quality and efficiency to worldwide highest standards. 3

4 We are committed to meet our customers needs and have their satisfaction. FZA has ISO/TS 1694:2009 grade from TUV NORD and tries to offer the best quality. ISO TS Certification ISO 9001 Certification 4

5 Working units of the group Production Engineering Technical support R&D Quality assurance - Logistic Commercial - Human resource - Pattern Making - Financial. 5

6 FZA has a source laboratory in its entity with vast range of tools and machineries for its purpose with ISO and ISO/TS ISO

7 1- Dimension control: By using SCAN MAX and CMM (ACCURA Zeiss) 2- Microstructure evaluation: Grinding, polishing, optical microscopy and other equipment for microstructure evaluation. 7

8 3- Mechanical properties: Tensile testing machine GT-7001-LC50 Hardness testing Machine 3000HB Non-destructive hardness testing DIO562 ultrasonic Impact testing machine SIT-300AE, 300 J 8

9 4- Sand laboratory moisture test Green compression strength Green hardness test Methylene blue clay test Clay test Sieve shaker Sintering temperature quantification 9

10 5- Spectroscopy (Identifying chemical composition) SPECTROLAB M10 spectrometer POLY SPEC and METAL SCAN model spectrometers 10

11 Moulding Lines: FZA uses Green-sand moulding line such as Heinrich Wagner Sinto, Disamatic, Hansberg for its mass production. Also for production of heavy parts from 1Kg up to 25MT, FZA uses CO2, Fouran and Vacuum moulding. Moulding Flask Dimensions (mm) Capacity Heinrich Wagner Sinto 900x750x2x Moulds/hour Hansberg 900x700x2x Mould/hour Disa 130X 535x750x Moulds/hour CO2 Manual Depends on the weight and shape of the part 10MT/day Fouran Depends on the weight and shape of the part 7MT/day Vacuum Depends on the weight and shape of the part 4MT/day 11

12 Products: Our products are in vast range of: Ductile iron GGG40-GGG80 Grey iron GG15-GG20 Alloy iron GM246, Ni-Hard, Hi-Cr Main OEM products for Automotive: Axel Cross member Axel Side member Pivot Break Disk Break Drum Flywheel Crankshaft Manifold.. 12

13 Alloy Steel Billet MT in first phase MT in second phase 13

14 Fara Sanat Amol co. The process of machining of many types of casting parts can be done in Fara Sanat Amol Co. 14

15 15

16 16

17 Annual Turn Over 140,000, ,000, ,071, ,024, ,000,000 80,000,000 92,785,000 60,000,000 40,000,000 57,801,900 20,000,000 27,862,400 0 Q1 Q2 Q3 Q4 Q1

18 Thanks for your attention 18