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1 Deep Grooving, Threading and Parting Off METIC

2 Deep Grooving, Threading and Parting Off Complete ange of Solutions for External Turning Applications VAGUS Ltd., the leading supplier of premium thread turning and thread milling solutions, as well as hand deburring tools, launched its groundbreaking range of GOOVEX tool solutions for cost-effective, high-performance grooving applications in ith full commitment to the GOOVEX line of tooling and insert solutions across all industry sectors, VAGUS Ltd. is pleased to introduce its newest family of products - the. The new family of tools opens doors to greater application exposure within the same insert pocket of Deep Grooving, Parting Off, Turning, Profiling and Threading all with excellent designated chip formers and carbide grades, making the most versatile product yet. tools cover a large scope of Threading Standards for machining between shoulders and close to the spindle, and up to shoulder depth of 10.0 mm. The, with its unique multifunctional geometry, minimizes inventory for the end-user in an extensive selection of applications. lades Monoblock Modular Parting Off Deep Grooving Turning Profiling & Undercut Threading between Shoulders 2

3 Insert, Tool and Cutting Data Selection Guide Page 3 System Page 6 INSETS Parting Off & Deep Grooving mm idth _ Page 7 Parting Off & Deep Grooving mm idth _ Page 8 Turning & Profiling mm and 4.0 mm idth _ Page 9 Threading mm idth Page10 TOOLS External Monoblock Tools for Grooving, Parting Off, Turning and Threading _ Page 11 lades for Grooving and Parting Off _ Page 12 lade Holders Page 13 eplaceable Modules for Grooving, Parting Off and Turning _ Page 14 Modular Holders for Grooving, Parting Off and Turning _ Page 15 TECHNICAL DATA Threading: Number of passes for Threading Page 10 ecommended Cutting Speeds for Threading Page 18 Turning, Grooving and Parting Off: ecommended Cutting Speeds for Grooving, Turning and Parting Off Page 16 Feed ate Starting Point for Deep Grooving and Parting Off Page 17 ecommended Feed ate and Depth of Cuts for Axial Turning and Profiling Page 17 Specials: Tailor-made Insert and Tool Solutions Page 19 Insert, Tool and Cutting Data Selection Guide A Identify the Application Identify the Designated ork Piece Material P Alloy Steel M Stainless Steel K Cast Iron N Non- Ferrous S Heat esistance H Hardened Marerial C D Designated Chip Former Geometry for Selected Applications Designated Carbide Grade for Desired Application page 4 VKG VPG VMG page 5 E F Selecting Insert and Tool as equired by Operation Cutting Data According to Selected Items M Stainless Non Hardened Stainless Steel Steel Cast Ferritic 16 Hardened Austenitic Stainless Steel Cast Austenitic 18 Hardened Ferritic (short chips) Malleable Cast Iron 29 Pearlitic (long chips) Low Tensile Strength Grey Cast Iron K pages 7-15 pages 10,

4 Designated Chip Former Geometry for Parting Off and Grooving Application Material Group Standard Conditions Extreme Conditions Parting Off Grooving P Alloy Steel K Cast Iron M Stainless Steel N Non- Ferrous H Hardened Material S Heat esistance P Mild Steel GT Primary choice for machining alloy steels. Positive rake chip former leads to low cutting forces during cutting. A multifunctional chip former for parting, grooving and turning. GM GM Primary choice for stainless steel. Sharp cutting edge decreases build-up on edge for parting off and grooving in low feeds. GP Primary choice for machining cast iron, for interrupted cuts and for unstable applications where accuracy and overall machining stability are not clear. einforced cutting edge for parting off and grooving. GT GT Primary choice for machining alloy steels. Positive rake chip former leads to low cutting forces during cutting, with multifunctional chip former for parting, grooving and turning. Designated Chip Former Geometry for Turning, Profiling and Threading Application Standard Conditions Turning GT Primary choice for machining alloy steels. Positive rake chip former leads to low cutting forces during cutting, with multifunctional chip former for parting off, grooving and turning. Profiling G Primary choice for grooving, undercut and profiling. ound shape geometric for profiling, with positive rake chip former with multifunctional chip control. Threading S/LS Varied range of threading standards for machining between shoulders and close to the spindle in VPG grade. 4

5 Designated Carbide Grade for Desired Application Toughness vs. Hardness Toughness VMG M35 VMG - Very tough substrate, secured edge from chipping. PVD coated M35 for low to medium cutting speeds. ecommended for Parting Off on stainless steel and interrupted cuts. VPG P20 VPG - Sub-micron substrate for a wide range of applications. Excellent anti-fracture resistance. PVD coated P20 for medium to high cutting speeds. Highly recommended for alloy steels in grooving and turning. VKG K25 VKG - Tough substrate. CVD coated K25. Excellent wear resistance in high cutting speeds. Highly recommended for cast iron and grooving alloy steels under stable conditions. Hardness ecommended Carbide Grade for Designated Application Application Improved Chipping esistance Improved ear esistance Application Improved Chipping esistance Improved ear esistance VMG M35 VPG P20 VPG P20 VKG K25 Parting Off Turning VPG P20 VKG K25 VPG P20 VKG K25 Grooving Profiling VMG M35 VPG P20 Undercut 5

6 Insert VG 1 D GP 6 VPG 7 1 Line Name 2 Number of Cutting Corners 3 Insert idth 4 Corner adius Deep Grooving & Parting Off D - Double S - Single 1.40, 2.0, 3.0, 4.0 mm 0.0 mm Threading Standard 5 H or LH (for Grooving) 5 H or LH (for Threading) 6 Top ake Geometry 7 Carbide Grade 6-6 Deg. H 6L - 6 Deg. LH NON - Neutral H Helix LH Helix NON - Neutral GP, GM, GT, G S - Close to right shoulder LS - Close to left shoulder VPG, VMG, VKG Tools Tools VG E lades VG P Module lades VG A Holders V A D 8 T T S 8 1 Line Name 2 Application Approach 3 Shank Size VG - Deep Grooving & Parting Off V - Holders E - External I - Internal A - lades M - Modules idth-height 4 Pocket Size 5 Depth of Cut 6 lade Type 7 lade Height 1, 2, 3, 4 T12 - Limit Depth of Cut 12 mm P - Universal A - Modules - einforced blade 20, 25, 26, 32 00, 45, 90 Approach angle 8 Number of Pockets 9 H or LH D - Double S - Single - H L - LH NON - Neutral 6

7 Parting Off & Deep Grooving 3.0 mm idth 2 Corners (VGD) t max K ight Hand Neutral 1 Corner (VGS) K Left Hand Positive sharp cutting edge, for low feed & speed Multipurpose geometric, for general use lunt reinforced cutting edge for high feed & speed GM GT GP In stock Available upon request * For grooving and profiling Pocket Size Feed ange (mm/rev) Grade ± 0.04 t max K VPG VMG VKG 3 VGD GM VGS GM VGD GM VGD L-GM VGS GM VGS L-GM VGD GT * VGD G VGD GP VGS GP VGD GP VGD L-GP VGS GP VGS L-GP

8 Parting Off & Deep Grooving 4.0 mm idth L ref 2 Corners (VGD) t t max K ight Hand Neutral 1 Corner (VGS) K Left Hand Positive sharp cutting edge, for low feed & speed Multipurpose geometric, for general use lunt reinforced cutting edge for high feed & speed In stock Available upon request * For grooving and profiling Feed ange Pocket Size Grade (mm/rev) ± 0.04 t max K VPG VMG VKG GM 4 VGD GM VGS GM VGS GM VGS L-GM GT 4 VGD GT * VGD G GP 4 VGD GP VGS GP VGD GP VGD L-GP VGS GP VGS L-GP

9 Turning & Profiling 3.0 mm and 4.0 mm idth GT - Positive rake chip former with multifunctional chip control. Low cutting forces during cutting. G - ound shape geometric design for profiling. Positive rake chip former and multifunctional chip control for undercut and profiling. t max t max Pocket Size Feed ange Grade (mm/rev) ± 0.05 t max K VPG VMG VKG 3 VGD GT VGD G VGD GT VGD G In stock Available upon request 9

10 Threading 3.0 mm idth S/LS Varied range of threading standards for machining between shoulders and close to spindle. h Y S Y LS To be used with monoblock tools (VGE...T12) only Pocket Size No. of Passes ref Pitch mm/tpi h min Y Deg VPG ISO Metric External Full Profile Helix Grade Min. Thread Diameter 3 VGD3.0ISO0.50H-S/LS M 3x0.5 3 VGD3.0ISO0.75H-S/LS M 5x VGD3.0ISO1.00H-S/LS M 6x1 3 VGD3.0ISO1.25H-S/LS M 8x VGD3.0ISO1.50H-S/LS M10x1.5 Coarse 3 VGD3.0ISO1.75H-S/LS M12x1.75 Coarse 3 VGD3.0ISO2.00H-S/LS M16x2.0 Coarse American UN External Full Profile 3 VGD3.0UN32H-S/LS /32-32 UNC 3 VGD3.0UN28H-S/LS /16-28 UNC 3 VGD3.0UN24H-S/LS /32-24 UNC 3 VGD3.0UN20H-S/LS /4-20 UNC VGD3.0UN18H-S/LS /16-18 UNC 3 VGD3.0UN16H-S/LS /8-16 UNC 3 VGD3.0UN14H-S/LS /16-14 UNC 3 VGD3.0UN12H-S/LS /16-14 UNC NPT External Full Profile 3 VGD3.0NPT18H-S/LS /4-18NPT 3 VGD3.0NPT14H-S/LS /2-14NPT 3 VGD3.0NPT11.5H-S/LS NPT hitworth External Full Profile 3 VGD3.019H-S/LS /2-19S VGD3.014H-S/LS /2-14S In stock Available upon request LH Helix threads available upon request External Partial Profile Pocket Size No. of Helix Grade Passes ref Pitch mm/tpi Y Deg VPG 3 VGD3.0A60H Min. Thread Diameter Partial Profile A60 3 VGD3.0A55H PartialProfile A55 In stock Available upon request 10

11 External Monoblock Tools for Grooving, Parting Off, Turning and Threading L2 H H1 a L1 H2 P F t max * ight hand shown Spare Parts P t max HX H1 F L1 L2 a H2 Cylindrical Holder Screw Key VGE1212-3T12 12X SM3,5X14-T15 KT-15 VGEL1212-3T12 12X SM3,5X14-T15 KT-15 VGE1616-3T12 16X SM4,0X18-T20 K6T VGEL1616-3T12 16X SM4,0X18-T20 K6T 12 VGE2020-3T12 20X SM4,0X18-T20 K6T VGEL2020-3T12 20X SM4,0X18-T20 K6T VGE2525-3T12 25X SM4,0X18-T20 K6T 3 VGEL2525-3T12 25X SM4,0X18-T20 K6T VGE1616-3T21 16X SM4,0X18-T20 K6T VGEL1616-3T21 16X SM4,0X18-T20 K6T VGE2020-3T21 20X SM4,0X18-T20 K6T 21 VGEL2020-3T21 20X SM4,0X18-T20 K6T VGE2525-3T21 25X SM4,0X18-T20 K6T VGEL2525-3T21 25X SM4,0X18-T20 K6T VGE1616-4T21 16X SM4,0X18-T20 K6T VGEL1616-4T21 16X SM4,0X18-T20 K6T VGE2020-4T21 20X SM4,0X18-T20 K6T 4 21 VGEL2020-4T21 20X SM4,0X18-T20 K6T VGE2525-4T21 25X SM4,0X18-T20 K6T VGEL2525-4T21 25X SM4,0X18-T20 K6T 11

12 Double Ended lades for Grooving & Parting Off P D max H1 a L1 P a L1 H1 D max* Key Code** VGP26-3D VP-3 3 VGP32-3D VP-3 VGP32-4D VP-4 * D max figures presented are for single corner insert (VGS) ** Item ordered separately einforced lades for Grooving & Parting Off P D max H1 a A L1 * Left hand shown P a A L1 H1 D max* Key Code** VG26-3S VP-3 3 VGL26-3S VP-3 * D max figures presented are for single corner insert (VGS) ** Item ordered separately 12

13 lade Holders H L b L1 L2 Spare Parts b H L L1 L2 Cylindrical Screw Key VA M6x1.0x25 K5 VA

14 eplaceable Modules for Grooving, Parting Off and Turning t max H1 F L1 a *ight hand shown H1 F L1 a t max* VGA20T25-3S VGAL20T25-3S VGA20T25-4S VGAL20T25-4S VGA25T25-3S VGAL25T25-3S VGA25T25-4S VGAL25T25-4S * t max figures presented are for single corner insert (VGS) 14

15 Modular Holders for Grooving, Parting Off and Turning H2 H1 H L2 L1 F 1 * ight hand shown Spare Parts VM VML VM VML H/H1 1 H2 F L1 L2 Conical Screw Key SM4x14 T15 TK-T SM5x18 T20 TK-T20 H2 H1 H L2 L1 * ight hand shown Spare Parts VM VML VM VML H/H1 H2 L1 L2 Conical Screw Key SM4x14 T15 TK-T SM5x18 T20 TK-T20 H2 H1 H * Left hand shown F F L2 L2 1 1 L1 Spare L1 Parts VM VML VM VML H/H1 1 H2 L1 L2 F Conical Screw Key SM4x10.5 T15 SM4x14 T15 TK-T SM5x13.5 T20 SM5x18 T20 TK-T20 15

16 Technical Data ecommended Cutting Speeds Vc [m/min] for Grooving and Turning Material Group Vargus No. Material Hardness rinell H VMG PVD M35 Carbide Grade VPG PVD P20 VKG CVD K25 Vc [m/min] for Parting Off P Steel M Stainless Steel K Cast Iron 1 Low Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened Low Alloy Steel Hardened (alloying elements 5%) Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened Cast Steel Low Alloy (alloying elements <5%) High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) Grey Cast Iron Low Tensile Strength High Tensile Strength Nodular Sg Iron Ferritic Pearlitic Aluminium Alloys Non Aging rought Aged Cast N(K) Aluminium Alloys 37 Cast & Aged Non-Ferrous Metals 38 Aluminium Alloys Cast Si 13-22% Copper and rass Copper Alloys ronze And Non Leaded Copper S(M) Heat esistant Material H(K) Hardened Material 19 Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Titanium Alloys Pure 99.5 Ti 400m α+β Alloys 1050m Hc Extra Hard Steel Hardened & Tempered Hc For Parting Off and to also improve chip forming and chip evacuation; reduce speed by 30%. For Gummy materials, such as stainless steel and heat resistant metals - or in case of build up on edge (cold welding) - speed should be increased by 20%. 16

17 Feed ate (f) Starting Point for Deep Grooving and Parting Off 3.0 mm Insert idth f [mm/rev] mm Insert idth f [mm/rev] GM GT GP GM GT GP Chip Former GM GT GP Chip Former GM GT GP f [mm/rev] f [mm/rev] Correct chip forming is essential for chip evacuation. Low feed rates with sufficient chip evacuation improves process stability and tool life. Feed rate should be increased only when improved evacuation is needed to prevent wall scratching or chip entanglement. For Parting Off, it is recommended to reduce feed rate by 30% while using / L inserts. For Parting Off, it is strongly recommended to reduce feed rate by 50% as the insert approaches rotation center. educe feed when the insert approaches approx. 6.0 mm diameter. Feed ate (f) and Depth of Cuts for Axial Turning and Profiling ap [mm] mm idth GT & G 3.0 mm idth GT & G ap [mm] GT G 1.00 GT G f [mm/rev] f [mm/rev] ecommended Starting Point: ecommended Starting Point: GT 3.0 mm G 3.0 mm ap [mm] f [mm/rev] GT 4.0 mm G 4.0 mm ap [mm] f [mm/rev]

18 Technical Data ecommended Cutting Speeds Vc [m/min] for Threading Material Group Vargus No. Material Hardness rinell H Carbide Grade VPG PVD P20 P Steel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat esistant Material H(K) Hardened Material 1 Low Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened Low Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened Low Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) Low Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic Aluminium Alloys Non Aging rought Aged Cast Aluminium Alloys 37 Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and rass Copper Alloys ronze And Non Leaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Pure 99.5 Ti 400m Titanium Alloys 24 α+β Alloys 1050m Hc Extra Hard Steel Hardened & Tempered Hc

19 Tailor-made Insert and Tool Solutions Special inserts and toolholder solutions are available upon request. Lref º x º Lref º 27.9º º