Tribo 3D printing. ..plastics

Transcription

1 iglidur... Tribo..plastics

2 Advantages Print your own real products Material: I15 Can be processed without heated print bed Abrasion resistance: +++ Page 624 Material: I C, white Page 625 Material: I18-BL +25 C, black Page 625 Material: J C up to 27 C + Page 626 Material: I17 Tribo-s and Tribo-SLS plastics The materials that have been specially developed for are up to 5 times more abrasion resistant than conventional 3D print materials. This provides a new degree of freedom when designing sliding components subject to wear: custom parts and prototypes from a 3D printer with a tested service life. Wear resistant Can be processed by commercially available 3D printers Typical application areas Prototype constructions Small batches Construction tests Available from stock Detailed information about delivery time online. Depending on material: I15: 3 C up to +65 C I18: 4 C up to +8 C l18-bl: 4 C up to +8 C J26: 1 C up to +12 C I17: 4 C up to +75 C I3: 4 C up to +8 C 5 Tribo-s 1.75 mm and 3 mm Technical data Material properties table General properties Unit I15 I18 I18-BL J26 I17 I3 Density g/cm Colour white white black Yellow Yellow Yellow Max. moisture absorption at +23 C/5 % r.h. % weight Max. water absorption % weight Mechanical properties Flexural modulus MPa 1,7 1, 1, 1, 1, 1,4 Flexural strength at +2 C MPa 54/41 13) 46/33 13) 46/33 13) 41/13 13) 33/17 13) 68/61 13) Shore D Hardness Physical and thermal properties Max. long-term application temperature C Max. short-term application temperature C Min. application temperature C Electrical properties Specific volume resistance Ωcm > 1 13 > 1 12 > 1 12 > 1 12 > 1 12 > 1 12 Surface resistance Ω > 1 12 > 1 11 > 1 11 > 1 1 > 1 11 > 1 11 Table 1: Material properties table 13) Printed flat/upright ABS l15 l17 l18 J26 l3 Cf53 V2A Cf53 V2A Wear, pivoting: p = 1 MPa; v =.1 m/s Wear, short stroke p = 1 MPa; v =.1 m/s ABS l15 l17 l18 J26 l3 +24 C up to 26 C Page 627 Material: I3 Powder for laser sintering Page 628 More information about Detailed information about processing instructions Wear The Tribo-s are up to 5 times more wear resistant than conventional materials (PLA/ABS) for. The highest level of Tribo- wear resistance is achieved with J26 and I17 and is very similar to that of injection-moulded bearings under low to medium loads. Even the wear rate of l18 components is far superior to that of conventional materials. They are also easier to process than J26 and l17. thickness The Tribo-s are available with 1.75 mm and 3 mm thickness. The 3 mm filaments can be used without problems in 3D printers that need a 2.85 mm filament

3 Tribo- Product range Tribo- Product range I15 material Ø [mm 1] I18 l18-bl material Ø [mm 1] For tight material feed radii I15 Makes printing even easier Very good resistance to wear with a pv value of up to.2 Nm/s This product is a test kit, it is not wound onto a Can be processed even without a heated printing plate Recommended printing surface: igus adhesive film or "BuildTak" I15-PF I15-PF I15-PF-3-25 I15-PF-3-25 I18 Flexible : +25 C up to +26 C Print bed temperature: +9 C up to +11 C Excellent wear behaviour This product is a test kit, it is not wound onto a l18-bl For visible parts : +25 C up to +26 C Print bed temperature: +9 C up to +11 C Excellent wear behaviour I18-PF I18-PF I18-PF I18-PF-3-25 I18-PF-3-25 I18-PF-3-75 I18-BL-PF I18-BL-PF I18-BL-PF-3-25 I18-BL-PF-3-25 adhesive film for print bed PF (23 x 23 mm) PF (254 x 228 mm) Thanks to the film available from igus for the print bed, there is very good adhesion between the Tribo- and the print bed. Complete processing instructions online More information about Processing instructions Tribo-s can be processed on any 3D printer that is equipped with a heated print bed on which temperatures are adjustable. The igus adhesive film allows a good adhesion between the Tribo- and the print bed. I15 is the only Tribo- that can be processed on 3D printers, that are not equipped with a heated print bed. Good ventilation should be provided during processing When heated above +3 C, hazardous fumes are produced Tribo-s weighing 25 g are wound onto a with an outer of 15 mm, a of 55 mm. It has an inner of 55 mm. Test kits with 25 g filament are also available; this is not wound onto a. 3x more material With the bigger size, each contains 75 g filament (3 m filament in 1.75 mm or 9 m filament in 3 mm )

4 Tribo- Product range Tribo- Product range J26 material Ø [mm 1] I17 material Ø [mm 1] Large material feed radii J26 Ideal for plastic shafts : +26 C up to +27 C Print bed temperature: +1 C up to +13 C Higher application temperature: +12 C Higher processing demands Optimised wear resistance I17 Highest wear resistance : +24 C up to +26 C Print bed temperature: +9 C up to +11 C Higher processing demands Optimised wear resistance This product is a test kit, it is not wound onto a J26-PF J26-PF J26-PF-3-25 J26-PF I17-PF I17-PF I17-PF I17-PF-3-25 I17-PF-3-25 I17-PF-3-75 This product is a test kit, it is not wound onto a adhesive film for print bed PF (23 x 23 mm) PF (254 x 228 mm) Thanks to the film available from igus for the print bed, there is very good adhesion between the Tribo- and the print bed. Complete processing instructions online More information about Processing instructions Tribo-s can be processed on any 3D printer that is equipped with a heated print bed on which temperatures are adjustable. The igus adhesive film allows a good adhesion between the Tribo- and the print bed. Further recommended printing surfaces are "Buildtak" or "Blue-Tape" with glue applied "Pritt Power" stick. Good ventilation should be provided during processing When heated above +3 C, hazardous fumes are produced Tribo-s weighing 25 g are wound onto a with an outer of 15 mm, a of 55 mm. It has an inner of 55 mm. Test kits with 25 g filament are also available; this is not wound onto a. 3x more material With the bigger size, each contains 75 g filament (3 m filament in 1.75 mm or 9 m filament in 3 mm )

5 SLS Laser sintering for by laser sintering service service: order online, install and use At least 3-times more wear-resistant: I3 for by SLS The material I3-PL, specially developed for laser sintering, proved to have an abrasion resistance at least 3 times higher than conventional materials for laser sintering during logical tests in the igus test laboratory. This means the degree of design freedom for wear resistant parts has been further increased. Lubrication and maintenance-free Wear resistant Detail accuracy with exact surfaces Processing similar to commercially available SLS materials Wear resistant parts with the service We print your individual component, using lubrication-free, abrasion-resistant plastics. Easy to order and quick to install: every thing you need from prototypes to complex special parts Load your STL file onto the igus configurator using "drag & drop" I3-PL 2 2. Check your component in the 36 view and specify the units of measurement. +Glass balls I3 Cf53 V2A Rotating wear: p=1 MPa; v=.3 m/s +Glass balls 3 3. Choose the Tribo- and the required quantity. raw material (1 kg) I3-PL-1 Delivery time 5 days Do you have any current projects that you would like to investigate using our SLS printing service/ products? Then please contact us. The precision of the printed parts in the case of the Tribo-s is ±.2 mm (up to an edge length of 5 mm, above this ±.4 %). In the case of parts made using the laser sintering process ( I3), the precision is ±.1 mm (up to an edge length of 5 mm, above this ±.2 %). The space used for processing the Tribo-s measures 135x145x2 mm. In the case of laser sintering of I3, the space used measures 2x2x3 mm. The following applies to both processes: larger parts may have to be made of several sections More information More information 629