USA and Mexico Rigibore Inc 700 Swan Drive Mukwonago WI USA. Tel: Fax:

Transcription

1 How to contact us: Telephone a igibore representative igibore Use our online apid Quote equest YOU LOCAL IGIOE EPESENTATIVE IS: Global (excl. USA and Mexico) igibore Ltd Guildford oad Ind. Est. Hayle Cornwall T27 4A United Kingdom Tel: +44 (0) Fax: +44 (0) info@rigibore.com USA and Mexico igibore Inc 700 Swan Drive Mukwonago WI 5149 USA Tel: Fax: info@rigiboreinc.com Product ange: ANSI (5-50) CAT ISO 788 (DIN 69871) T (MAS40) DIN 0 NMT Straight Shank Weldon Parallel IGIOE Innovation Technology and Quality in Design and Manufacture

2 Page 1...Welcome to igibore 2... with Units... with T Units 4... with F Units 5...Parallel s & Adaptors Inserts for Finishing Inserts for oughing Indexable Inserts WC Inserts Cutting Edges A choice of 2 cutting edges is available E - Lightly honed edge more positive cutting edge for lower cutting forces used in stable conditions S - Negative land & lightly honed edge reinforced for more difficult materials and unstable working conditions Thicknesses A choice of 2 insert thicknesses is available egular the standard insert which is recoended for most boring applications in drilling and rough boring Heavy duty (HD) A thicker insert used on more difficult materials and applications WCGX - egular AVAILALE GADES Size Order Code Coated Uncoated d l* d1 s r Grades Grades (I.C) C62A, C54A, C22A 56, 54, 22, WCGX S C62A, C54A, 56, 54,22 WCGX E C62A, C54A, C22A 56, 54, 22, 19 WCGX S C62A, C54A 56, 54, 22 WCGX E C62A, C54A, C22A 56, 54, 22, 19 WCGX S C62A, C54A 56, 54, 22 WCGX E C62A, C54A, C22A 56, 54, 22, 19 WCGX S C62A, C54A 56, 54, 22 WCGX E C62A, C54A, C22A 56, 54, 22, 19 WCGX S C62A, C54A 54, 22 WCGX E C62A, C54A, C22A 56, 54, 22, WCGX - Heavy Duty (HD) AVAILALE GADES Size Order Code Coated Uncoated d l* d1 s r Grades Grades (I.C) C62A, C54A, C22A 56, 54, 22, WCGX 05 T 04 S-HD C54A 56, 54, 22 WCGX 05 T 04 E-HD C62A, C54A, C22A 56, 54, 22, 19 WCGX 06 T 04 S-HD C62A, C54A 56, 54, 22 WCGX 06 T 04 E-HD C62A, C54A, C22A 56, 54, 22, 19 WCGX S-HD C54A 54, 22 WCGX E-HD C62A, C54A, C22A 56, 54, 22, 19 WCGX S-HD C54A 54, 22 WCGX E-HD C62A, C54A, C22A 56, 54, 22, igibore Innovation, Technology and Quality in Design and Manufacture 1

3 Welcome to igibore Manufacturers of high quality tooling for precision hole boring igibore s use of technology in manufacturing means we deliver our products, even complex multi-edge cutting tools, quicker than the competition. We pride ourselves on our enquiry response time, our attention to detail, product quality and our coitment to customer satisfaction. Our bespoke design and manufacturing system delivers high quality boring tools in the shortest delivery times. What our customers say about us... igibore s quality and on-time delivery performance is outstanding and considered to be est-in-class. The product, coupled with their knowledge of difficult boring applications has proven to be the perfect partner for a world class metalworking solutions provider. igibore has customised their software and manufacturing services to fit our every need (and more importantly our customer s needs). Their flexibility is unparalleled. Experience Matters Our design experience guarantees that we can offer you the best tool solution for your boring application. igibore is an award winning company recognised for its use of technology and coitment to customer focus. Hayle, UK Mukwonago, USA Innovation, technology and quality in design and manufacture igibore Innovation, Technology and Quality in Design and Manufacture 1

4 with Units for oughing and Semi-Finishing with T Units for Fine Finishing L 1 d range To Order: Specify the shank type with the boring bar reference. For example T40-154, , CAT50- Please note that bars and units are sold separately and that the adjusting spanner is not included with the unit. For spares see page 9. L 1 d range To Order: Specify the shank type with the boring bar reference. For example T40-154, , CAT50- Please note that bars and units are sold separately and that the adjusting spanner is not included with the unit. For spares see page 9. DIN18 W25:W2:W40:W50 Inch Weldon-W1.00:W1.25:W1.50:W2.00 Straight Shank 25SS:2SS:40SS:50SS 1.00SS:1.25SS:1.50SS:2.00SS ANSI(5-50)/CAT/ISO 788 (DIN 69871) T (MAS40) 40:50 DIN0/NMT 40:50 HSK 6, 100 (& specify form) oring Depth L C 2 A2C A2 A2C A2 52C 52 52C 52 10A2C 10A2 10A2C 10A2 22L 2L A2L A2L 52L 52L L L L L L L L L L 10A2L 10A2L 295 A295 A C 95 95C 95 95C 95 95C 95 95C 95 95C 95 95C 95 95C 95 95C 95 10A295C 10A295 10A295C 10A295 CC CC SHANK-15 SHANK-156 SHANK-157 SHANK-154 SHANK-154 SHANK-156 SHANK-156 SHANK-157 SHANK-157 SHANK-16 SHANK-16 SHANK-164 SHANK-164 SHANK-165 SHANK-165 SHANK-167 SHANK-167 SHANK-168 SHANK-168 SHANK-169 SHANK-169 SHANK- SHANK- SHANK-171 SHANK-171 DIN18 W25:W2:W40:W50 Inch Weldon-W1.00:W1.25:W1.50:W2.00 Straight Shank 25SS:2SS:40SS:50SS 1.00SS:1.25SS:1.50SS:2.00SS ANSI(5-50)/CAT/ISO788 (DIN 69871) T (MAS40) 40:50 DIN0/NMT 40:50 HSK 6, 100 (& specify form) oring Depth L T2 T1 T2C T2 TA2C TA2 TA2C TA2 T52C T52 T52C T52 T T T T T T T T T T T T T T T T T T T10A2C T10A2 T10A2C T10A2 T22L T2L TA2L TA2L T52L T52L TL TL TL TL TL TL TL TL TL T10A2L T295 TA295 TA295 T5295 T5295 T95C T95 T95C T95 T95C T95 T95 T95C T95 T95C T95 T95C T95 T95C T95 T95C T95 T95C T10A295C T10A295 T10A295C T10A295 CC CC SHANK-154 SHANK-154 SHANK-156 SHANK-156 SHANK-157 SHANK-157 SHANK-16 SHANK-16 SHANK-164 SHANK-164 SHANK-165 SHANK-165 SHANK-167 SHANK-167 SHANK-168 SHANK-168 SHANK-169 SHANK-169 SHANK- SHANK- SHANK-171 SHANK igibore Innovation, Technology and Quality in Design and Manufacture igibore Innovation, Technology and Quality in Design and Manufacture

5 with F Style Units for oughing and Semi-Finishing T for Fine Finishing Parallel s Metric With Units for General Purpose oughing and Semi-Finishing With T Units for Fine Finishing L 1 D d range DIN18 W25:W2:W40:W50 Inch Weldon-W1.00:W1.25:W1.50:W2.00 To Order: Specify the shank type with the boring bar reference. For example T , W25SS Please note that bars and units are sold separately and that the adjusting spanner is not included with the unit. For spares see page 9. * LH (Left Hand Units) are available for back boring. Top Adjustment for units:- T2 = 0.25/.010 T = 0./.014 T5 = 0.5/.020 T7 = 0.75/.00 T10 = 0.87/.04 A Parallel s - Metric With Units d To Order: Specify the shank type with the boring bar reference. For example T40-154, , CAT50- Please note that bars and units are sold separately and that the adjusting wrench is not included with the unit. For spares see page 9. oring Depth L 1 A dia Straight Shank 25SS:2SS:40SS:50SS 1.00SS:1.25SS:1.50SS:2.00SS ANSI(5-50)/CAT/ISO 788 (DIN 69871) T (MAS40) 40: F5 F5 5F5* 5F5C* 7F5* 7F5C* 10F5* 10F5C T2F5 TF5 T5F5* T5F5C* T7F5* T7F5C* T10F5* T10F5C* For Unit Spares and Accessories please refer to page 9 7F5L 10F5L T7F5L T10F5L 5F595 7F595 7F595C 10F595 10F595C T5F595 T7F595 T7F595C T10F595 T10F595C TC 06 T1 TC TC CC TC 16 T CC 09 T TC 16 T CC TC 06 T1 TC TC CC TC 16 T CC 09 T TC 16 T CC SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK SHANK C 2 A2C A2 52C 52 22L 2L A2L 52L L 295 A C 95 Parallel s - Metric With T Units TC 06 T1 02 TC TC TC TC TC TC PA-56 16PA-57 16PA PA PA PA-560 A dia DIN0/NMT 40:50 HSK 6, 100 (& specify form) T2 T1 T2C T2 TA2C TA2 T52C T52 T T T22L T2L TA2L T52L TL T295 TA295 T5295 T95C T95 TC 06 T1 02 TC 06 T1 02 TC 06 T1 02 TC CC TC CC TC TC TC TC PA PA PA PA igibore Innovation, Technology and Quality in Design and Manufacture igibore Innovation, Technology and Quality in Design and Manufacture 5

6 and Flanges oring Flange Adaptors are available on most shanks To Order: Specify 1. Flange Adaptor by Shank e.g T50 x type e.g. F00 x Length e.g T50-F00x ing/flange e.g F08S (Steel). oring Unit e.g. 10F5 Please note that adaptors, rings and flanges are sold separately and that the adjusting spanner is not included with the unit. For spares see page 9. Type 500 oring ings K STYLE 7F -- UNIT Type 500 oring ings L 6 STYLE 7A -- UNIT d F502 F Units 7A5 7F5 7A5C 7F5C 7A5L 7F5L 7A595 7F595 7F595C TC 16 T CC 09 T ANSI (5-50) - CAT 40 : 50 ISO 788 (DIN 69871) 0, , F506 F T Units T7A5 T7F5 T7A5C T7F5C T7A5L T7F5L T7A595 T7F595 T7F595C T7F595C TC 16 T CC 09 T Type 00 oring Flanges Type 00 oring Flanges K STYLE 10F -- UNIT T 40 : 50 MAS (40) STYLE 10A -- UNIT F02S F0S DIN 0 40 : 50 NMT HSK 6 : 100 (& specify form) 26, , , , d STEEL FLANGES ALUMINIUM FLANGES F04S F04AL F05S F05AL F06S F06AL F07S F07AL F08S F08AL F09AL F10AL F11AL F12AL Units T Units 10A5 10F5 10A5C 10F5C T10A5 T10F5 T10A5C T10F5C 10A5L 10F5L T10A5L T10F5L 10F595 10A595C 10F595C T10F595 T10A595C T10F595C TC 16 T CC 1204 TC 16 T CC igibore Innovation, Technology and Quality in Design and Manufacture igibore Innovation, Technology and Quality in Design and Manufacture 7

7 Tool Shank Dimensions for igibore s Spares and Accessories OING TOOL / UNIT OLT/SCEW & WASHE T ADJUSTING SPING STACK SCEW SCEW KEY SCEW DIVE ADJUSTING SPANNE HEXAGON WENCH For values of refer to the boring bar charts on pages 2-4. D SHANK TYPE & SIZE t DIN 18 (WELDON TYPE) - W25 SS - W2 SS - W40 SS - W50 SS - WELDON (ANSI 94-19) - W1.00 SS - W1.25 SS - W1.50 SS - W2.00 SS - PLAIN STAIGHT SHANK - 25 SS - 2 SS - 40 SS - 50 SS - PLAIN STAIGHT SHANK SS SS SS SS - ISO 788 (DIN 69871A) ANSI 5-50 (1978) - ANSI 40 - ANSI 45 - ANSI 50 - CAT (ANSI ) - CAT 40 - CAT 45 - CAT 50 - T (MAS 40) - T 0 - T 40 - T 45 - T 50 - DIN 0 - DIN DIN NMT (ANSI-5-18) - NMT 40 - NMT 50 - HSK (DIN 6989) - HSK 50 A + C HSK 6 A + C HSK 80 A + C HSK 100 A + C M16 x 2,0 M20 x 2,5 M24 x,0 M16 x 2,0 M20 x 2,5 M24 x,0 5/8-11 UNC /4-10 UNC 1-8 UNC M12 x 1,75 M16 x 2,0 M20 x 2,5 M24 x,0 M16 x 2,0 M24 x,0 5/8-11 UNC 1-8 UNC 25,00 2,00 40,00 50, ,00 2,00 40,00 50, ,50 82,50 97,50 6,50 82,50 98, ,00 6,00 85,00 100,00 6,00 97, ,00 6,00 80,00 100, A F5 T2A5 T22L 1 T1 A2 A5 2 F5 TA2 TA5 T2 TF5 A2C 2C TA2C T2C 5A5 52 5F5 T T5A5 T52 T5F5 5A5C 52C 5F5C T T5A5C T52C T5F5C 7A5 7F5 T T7A5 T7F5 7A5C 7F5C T T7A5C T7F5C 10A2 10A5 10F5 T10A2 T10A5 T10F5 10A2C 10A5C 10F5C T10A2C T10A5C T10F5 2A5L 22L 25L T2A5L T2 A2L A5L 2L TA2L TA5L T2L A5C TA5C L 5A5L 52L TL T5A5L T52L L 7A5L 7F5L TL T7A5L T7F5L 10A2L 10A5L 10F5L T10A2L T10A5L T10F5L 2A A295 A TA295 T A F595 T95 T5A595 T5295 T5F595 95C T95C 95 7A595 7F595 T95 T7A595 T7F595 95C 7F595C T95C T7F595C 10A295 10F595 T10A295 T10F595 10A295C 10F595C T10A295C T10F595C TC 06 TC 09 CC 06 TC 11 CC 06 TC 16 CC 09 TC 16 CC 12 2A 2 2S 2 2A 2AT 2A 1 T A A A AT AT T AT A AT T 5A 5A 5 5A 5AT 5AT 5T 5AT 5A 5A 5 5A 5AT 5AT 5T 5AT 7A 7AT 7A 7AT 10A 10AT 10A 10AT S2045 S226 S2565 S2565 S4084 S120 S D 7D 7D 77D 77D 87D igibore Innovation, Technology and Quality in Design and Manufacture igibore Innovation, Technology and Quality in Design and Manufacture 9

8 Inserts by igibore Durability and Performance All areas of production catered for including low speed roughing, interrupted cuts and optimised machining of specialist materials. Ground to ISO H tolerance, long lasting, fast metal removal. igibore Insert Grades Chipbreaker Geometries Inserts for Aluminium Grade I.S.O ANSI Description Coating Materials C217 M10 - M25 C2-C High-speed finishing. PVD Composite Cast iron K05 - K25 Exceptional resistance to wear, coated Heat-resisting oxidation & thermal shock. titanium alloy 71 P05-P25 P6-P7 Light roughing & finishing. Uncoated Steel, cast steel M10-M20 High cutting speeds with moderate feeds. High resistance to wear & thermal shock. 22 K10-K25 C2-C Wide range of applications. Micro-grain Cast Iron M10-M0 High resistance to wear & uncoated Ferrous materials, good edge sharpness. & heat resisting Moderate cutting titanium alloy & aircraft speeds & high feeds. materials & plastics aluminium Chipbreaker Geometries Finishing A choice of 4 geometries is available to suit most applications Ultra-precision ground to I.S.O. H tolerance for indexing within.0005 / º T.. rass, S.G. Cast Iron, hardened steel, short-chipping ronze 8 ºT.. Alloy steels, tool steels, some bronzes, some grey cast irons & tougher materials 14 º T.. Mild steels, stainless steels, some tool steels, heat-resisting steel alloys, hard plastics 22 º T.. Aluminum, aluminum alloys, soft plastics, rubber, magnesium alloys, copper Size Order Code Available Grades Choice of geometries Uncoated and coated grades Inserts for Cast Iron, Aluminium, Steel, rass, ronze and Titanium Alloys. d l* d1 s r (I.C) TCHT FN-AL TCHT FN-AL TCHT FN-AL TCHT 16 T 08 FN-AL TCHX TCHW CCHX CCHW Inserts for All Uses L = Left hand (oring) = ight hand (turning) Size Order Code Available Grades 217 TOP d l* d1 s r 22 AKE (I.C) 71 (deg) TCHW 06 T1 02 C217, TCHW 06 T1 04 C217, TCHW 06 T1 08 C TCHX 06 T L TCHX 06 T L TCHX 06 T TCHX 06 T L TCHX 06 T L TCHW C217, TCHW C217, TCHW C217, TCHX L TCHX TCHX L TCHX L TCHX TCHW C217, TCHW C217, TCHW C217, TCHX L TCHX L TCHX L TCHX TCHW 16 T TCHW 16 T 04 C217, TCHW 16 T 08 C217, TCHW 16 T 12 C217, TCHX 16 T TCHX 16 T 08 - L CCHW C217, CCHW C CCHX C CCHX L CCHX L08 C217, 22, CCHX CCHX CCHW 09 T 04 C217, CCHW 09 T 08 C CCHX 09 T 02 - L08 C CCHX 09 T 04 - L08 C217, CCHX 09 T 08 - L08 C CCHW C CPHW 04 T1 04 C217, CCHT FN-AL CCHT 09 T 08 FN-AL CCHT FN-AL igibore Innovation, Technology and Quality in Design and Manufacture igibore Innovation, Technology and Quality in Design and Manufacture 11

9 Inserts by igibore Durability and Performance All areas of production catered for including low speed roughing, interrupted cuts and optimised machining of specialist materials. Ground to ISO H tolerance, long lasting, fast metal removal. oughing Choice of geometries Uncoated and coated grades Inserts for Cast Iron, Aluminium, Steel, rass, ronze and Titanium Alloys. igibore Grades for WCGX Inserts - for rough boring Grade I.S.O ANSI Description Coating Materials Medium to heavy Multi-coated Steel C62A P10-P C6-C7 machining. Combines wear Cast Steel M15-M resistance to deformation High Alloy Steels at higher cutting speeds. A multi-purpose grade for use as the outboard insert for drills & rough boring. C54A P20-P45 C5-C6 Medium to extreme roughing Multi-coated Steel M20-M45 conditions in steel, high alloy Cast Steels steels & cast steels. High Alloy Steels ecoended for unstable set-ups where vibration is likely to occur. Suitable for roughing & interrupted cuts in boring; for inboard & outboard inserts in drills. C22A K05-K25 C2-C Excellent wear resistance. Multi-coated Cast iron M10-M25 For use at higher cutting speeds. Abrasive materials Primarily a grade for cast iron but also a supplementary grade to C26A where greater abrasion resistance is required. Not for use on aluminium or its alloys. 56 P15-P C6 Drilling and boring in steels. Uncoated Cast steels, Alloy steels M15-M ecoended for inboard Stainless steel insert of drills in stable Heat-resisting steels conditions. Alloyed Grey Iron Modular & Malleable cast iron 54 P0-P50 C5 oughing & interrupted cuts Uncoated Steels M0-M40 at lower cutting speeds. Cast Steels High toughness, high strength & resistance to mechanical shock. ecoended as the inboard insert on drills in unstable conditions. 22 K10-K25 C2-C High resistance to wear Micrograin Cast Iron M10-M0 & good edge sharpness. uncoated non-ferrous materials ough boring and drilling. Moderate cutting speeds Heat-resisting titanium alloys & high feeds. ecoended alloys & plastics for both inboard & outboard insert when drilling cast iron and non-ferrous materials. 19 M10-M20 C1-C2 Good abrasion and shock Micrograin High nickel materials K15-K resistance. ecoended uncoated Tool steels for the drilling and boring of high nickel materials & tools steels at low to medium speeds & feeds. Suitable for both inboard & outboard inserts in drills. 12 igibore Innovation, Technology and Quality in Design and Manufacture