TEST REPORT FIRES-FR AUNE. Single side-hung lift landing semiautomatic door, thermally insulated with polyurethane

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1 TEST REPORT Single side-hung lift landing semiautomatic door, thermally insulated with polyurethane This is an electronic version of a test report which was made as a copy of test report officially issued in a paper form. The electronic version of a test report shall be used only for informative purposes. Any information listed in this test report is the property of the sponsor and shall not be used or published without written permission. Contents of this file may only be modified by the editor i.e. Testing laboratory FIRES s.r.o. Batizovce. Sponsor is allowed to publish this test report in parts only with written permission of the editor. FIRES 004/S-06/04/2006-E-el

2 TEST REPORT Tested property: Fire resistance Test method: EN 81-58: 2003 Date of issue: Name of the product: Manufacturer: Sponsor: Single side-hung lift landing semiautomatic door, thermally insulated with polyurethane TECNOLAMA s.a., Ctra. Constanti km.3, Reus, Spain TECNOLAMA s.a., Ctra. Constanti km.3, Reus, Spain Task No.: PR Specimen received: Date of the test: Technician responsible for the technical side of this report: Ing. Marek Gorlický Number of pages: 20 Test reports: 3 Copy No.: 2 Distribution list: Copy No. 1 Copy No. 2 Copy No. 3 FIRES, s. r. o., Osloboditeľov 282, Batizovce, Slovak Republic (electronic version) TECNOLAMA s.a., Ctra. Constanti km.3, Reus, Spain (electronic version) TECNOLAMA s.a., Ctra. Constanti km.3, Reus, Spain This report includes accreditation mark SNAS with additional mark ILAC-MRA. SNAS is signatory of ILAC-MRA, Mutual recognition agreement (of accreditation), which is focused on promoting of international acceptance of accredited laboratory data and reducing technical barriers to trade, such as the retesting of products on markets of signatories. More information about ILAC-MRA is on Signatories of ILAC-MRA are e.g. SNAS (Slovakia), CAI (Czech Republic), PCA (Poland), DakkS (Germany) or BMWA (Austria). Up to date list of ILAC-MRA signatories is on FIRES, s.r.o. Batizovce is full member of EGOLF also, more information FIRES 064/S-21/12/2010-E FIRES, s.r.o., Osloboditeľov 282, Batizovce, Slovak Republic tel , fax , Notified Body No. 1396, Approved Body No. SK01, Member of EGOLF

3 1. INTRODUCTION This test report contains the results of test carried out by testing laboratory of FIRES, s.r.o. in Batizovce. The purpose of the test was to gain information for product classification. Sponsor s representative witnessing the test: Mr. Alberto Fernández Garcia TECNOLAMA s.a. test directed by test carried out by operator Ing. Štefan Rástocký Ing. Marek Gorlický Miroslav Hudák 2. MEASURING EQUIPMENT Identification number Measuring equipment Note F Vertical test furnace for fire resistance testing - F PLC system for data acquisition and control TECOMAT TC F Visual and calculating software to PLC TECOMAT - TC 700 F Control and communication software to PLC TECOMAT TC F SW Reliance - F Driver Tecomat Reliance (SW) - F , F Transducer of differential pressure pressure inside the test ( 50 to + 150) Pa furnace F Digital calliper (0 to 200) mm - F Racking meter - F Suspension load-cell scale finding out of humidity equilibrium state F PLC system for data acquisition and climate control TECOMAT TC F F Sensors of temperature and relative air humidity climatic conditions measuring F F Plate thermometers temperature inside the test furnace, according to EN F Sheathed thermocouple type K Ø 3 mm ambient temperature F Roving thermocouple - F F Cable position transducers (0 to 1250) mm measuring of deflection F Digital stop-watch - F Orifice plate 100 mm - F , F Servomex 4100 F Measuring duct FIRES 064/S-21/12/2010-E Page: 2/20

4 3. PREPARATION OF THE SPECIMEN Testing laboratory has carried out specimen sampling by checking of production data from certified production. Test specimen data are listed in following table: Place of production TECNOLAMA s.a., Ctra. Constanti km.3, Reus, Spain Production number 11/29942 Date of production 28/10/2011 Date of check out 03/11/2011 Number of certificate ISO 9001:2008 SGI Issuing Body Lloyd s Register Quality Assurance Limited Date of issuing 12/11/10 Specimen was delivered to the testing laboratory by parts by test sponsor. Installation of the specimen to the supporting construction was carried out by representative of the sponsor. 4. PREPARATION OF THE TEST 4.1 DESCRIPTION OF THE SPECIMEN STRUCTURE One specimen of Single side-hung lift landing semiautomatic door was used for fire resistance test. Dimensions overall dimension of the specimen door opening door leaf (1050 x 2155) mm (width x height) (800 x 2000) mm (width x height) (800 x 1990 x 52) mm (width x height x thickness) Construction of the door: Door leaf is made of steel sheets with thickness 1,25 mm and 1 mm. Door leaf is insulated by polyurethane foam. The door leaf contains glazed opening with dimensions (60x1320) mm, thickness of reinforced glass is 6 mm. The intumescent tape FLEXIODICE (15 x 2) mm (width x thickness) (ODICE) is glued between the steel sheet of frame and glass. Door frame is made of profiled steel sheet with thickness 1,5 mm. More detailed information about construction of specimen is shown in the drawings which form an integral part of this test report. Drawings were delivered by sponsor. All the information about technical specifications of used materials and semi-products, information about their type sign were delivered by sponsor. This information was not subject of the inspection of specimen. Parameters which were checked are quoted in paragraph DESCRIPTION OF THE SPECIMEN FIXATION The test specimen is fixed to the concrete wall, 250 mm thick by steel brackets made of steel sheets 5 mm thick and by steel anchors four steel brackets on the horizontal sides of specimen. Detailed information about the specimen installation to the supporting construction is visible in the drawings. Orientation of specimen during the test Supporting components on the unexposed specimen face, opening face towards the furnace. FIRES 064/S-21/12/2010-E Page: 3/20

5 4.3 INSPECTION OF THE SPECIMEN The conformity of the drawings and the test specimen was checked before and after the fire resistance test. The specimen corresponded to the drawings which are part of this test report. The visual review of the test specimen, the used materials as well as the size verification (dimensions door, dimensions of used glass) and also the way of specimen fixation to test furnace were subject of this inspection. Measurement of gaps around the perimeter door leaf was carried out before the fire resistance test. Measured values were from 2,9 mm to 5,1 mm around the perimeter of the door leaf. 4.4 CLIMATIC CONDITIONING OF SPECIMEN Test specimen was stored in the hall of testing laboratory and was conditioned according to EN under the following climatic conditions: Ambient air temperature [ C] mean 21,2 standard deviation 0,4 Relative air humidity [%] mean 49,1 standard deviation 2,1 The humidity equilibrium state of test specimen was not determined because the test specimen is made of steel sheets and glass only. 5. CARRYING OUT OF THE TEST 5.1 CONDITIONS OF THE TEST Conditions in the test furnace (temperature standard temperature/time curve, pressure, content of O 2 ) as well as in the testing room (ambient temperature) corresponded to EN during the test. Detailed information is a part of this test report, or in quality records of the testing laboratory. Values characterizing environment in the testing room directly before the test: Date of the test Relative air humidity [%] Ambient air temperature [ C] ,4 15,2 5.2 RESULTS OF THE TEST Measured values are stated in this test report. Description of specimen behaviour during the test: Time Face of Observation [min:s] specimen 04:00 NS Smoke release around the specimen; 10:00 NS Darkening of specimen surface; 30:00 NS Increasing of darkened area; 60:00 NS Falling off carbonised surface treatment 90:00 NS No changes; 100:00 NS Release of glassing from top part; 133:40 NS Termination of the test. NS unexposed face of specimen FIRES 064/S-21/12/2010-E Page: 4/20

6 5.3 EVALUATION OF THE TEST Performance criterion integrity sustained flaming Integrity flow through the door per meter of the width of door insulation average temperature (140 K) - insulation maximal temperature (180 K) - Time till the performance criterion is achieved 132 minutes no failure 132 minutes no failure insulation maximal temperature (360 K) - radiation - 15 kw.m minutes no failure The fire test was terminated in the 132 nd minute at the request of test sponsor. 6. CLOSING Classification and field of direct application I.) Reference of classification This classification has been carried out in accordance with clause 17.5 of EN 81-58: II.) Classification Product, Single side-hung lift landing semiautomatic door is classified in relation to the following combinations of the properties parameters and classes. Any other classification is not allowed. Fire resistance classification: E 120 / EW 60 III.) Field of direct application of the classification according to clause 19 of EN 81-58: 2003: Test results in terms of integrity and thermal insulation are considered to be applicable to doors of sizes different from those of the test specimens, all other constructional details being the same within the following limitations: a) without correction to be applied on the measured leakage rate: - a similar door of lower height than the tested specimen; - a similar door with a door opening or an opening width in the wall equal to the one tested within a range of ± 30%. b) after correcting the measured leakage rate as a function of the increase in height a s specified in annex D of standard EN 81-58:2003; - a similar door with increased height of up to 15 %. The allowance given in a) and b) can be applied together. The product can be installed in the rigid supporting construction with bulk density 600 kg.m -3 and thickness 100 mm. FIRES 064/S-21/12/2010-E Page: 5/20

7 Measured values inside the test furnace Time Temperature [ C] Deviation Pressure [Pa] t [min] Td1 Td2 Td3 Td4 Td5 Td6 Td7 Td8 Tave Tn To d e [%] p1 p2 0 24,3 24,9 24,6 51,1 27,4 25,2 25,3 32,8 29,5 20,0 17,6 0,0 0,0 0, ,2 665,5 666,5 642,8 600,8 557,3 568,7 708,9 628,8 576,0 17,6-9,4 21,4 0, ,8 648,8 684,5 663,6 644,9 662,9 737,3 789,6 682,6 678,0 18,4-4,2 21,0 0, ,5 715,3 737,1 714,1 694,8 722,7 821,1 802,9 737,3 739,0 19,2-2,8 22,4 1, ,3 768,6 804,4 803,7 733,4 755,4 804,9 815,3 777,4 781,0 20,0-2,2 23,1 1, ,9 804,7 830,7 788,8 813,7 843,5 873,3 822,6 820,9 815,0 20,5-1,5 22,0 1, ,7 819,3 843,1 807,1 839,6 871,0 893,6 861,1 843,2 842,0 21,0-1,1 22,4 0, ,5 841,6 867,8 837,2 862,3 895,9 920,1 885,7 867,8 865,0 21,5-1,0 22,9 0, ,2 859,8 885,4 857,2 881,3 913,3 931,3 903,4 885,2 885,0 22,1-0,9 22,8 0, ,7 875,6 902,1 875,1 896,7 927,2 949,7 924,0 902,1 902,0 22,5-0,8 22,6 0, ,1 891,5 912,6 910,4 909,9 939,3 962,2 926,7 916,8 918,0 22,9-0,7 23,6 1, ,5 911,2 941,8 968,9 916,5 944,5 969,1 963,1 938,5 932,0 23,4-0,5 24,7 3, ,5 929,2 959,2 980,6 922,0 947,8 974,1 979,3 949,3 945,0 23,9-0,4 24,7 2, ,5 939,8 967,9 990,4 934,0 963,7 986,0 981,4 959,5 957,0 24,0-0,4 24,9 2, ,1 944,8 973,2 997,7 946,1 977,6 1000,4 981,9 968,0 968,0 24,4-0,3 24,7 2, ,3 958,6 983,5 1006,8 955,0 985,9 1005,4 993,7 977,9 979,0 25,0-0,3 25,3 2, ,5 964,4 990,9 1017,3 971,4 1005,7 1019,9 996,1 988,8 988,0 25,2-0,3 25,7 3, ,5 978,5 1001,1 1025,8 978,7 1012,3 1026,2 1006,6 998,0 997,0 25,2-0,3 25,7 2, ,4 985,2 1007,3 1029,8 991,5 1014,6 1045,5 1007,2 1006,3 1006,0 25,5-0,3 24,7 2, ,8 997,3 1015,7 1037,4 1000,8 1024,8 1052,8 1015,7 1016,3 1014,0 26,8-0,2 24,1 1, ,0 1004,7 1020,5 1042,3 1003,2 1025,0 1055,1 1019,5 1020,2 1022,0 27,6-0,2 26,0 4, ,7 1025,9 1032,2 1032,4 1007,6 1024,8 1064,2 1029,6 1028,9 1029,0 26,7-0,2 24,0 1, ,7 1032,2 1038,2 1039,1 1017,7 1035,6 1070,7 1035,8 1036,8 1036,0 26,4-0,2 24,4 2, ,7 1049,8 1051,0 1049,3 1025,0 1040,1 1078,6 1046,2 1047,5 1043,0 26,9-0,2 24,6 2, ,6 1051,7 1051,6 1049,7 1031,0 1045,9 1084,0 1050,7 1051,2 1049,0 28,0-0,2 24,6 2, ,4 1056,4 1057,4 1055,3 1034,0 1049,4 1084,9 1053,4 1054,9 1055,0 27,8-0,1 24,7 1, ,6 1062,7 1063,9 1062,0 1048,2 1061,5 1094,7 1067,3 1064,7 1061,0 27,2-0,1 24,8 2, ,0 1063,1 1066,3 1066,6 1052,4 1065,5 1098,5 1071,7 1067,8 1064,0 27,6-0,1 24,8 2,3 Tave Average temperature in the test furnace calculated from individual thermometers Tn Standard temperature in the test furnace laid down according to test guideline d e Deviation of the average temperature from the standard temperature calc. acc. to test guideline To Ambient temperature p1 Pressure inside the test furnace measured under the ceiling of test furnace p2 Pressure inside the test furnace at the level of door threshold Layout of measuring points in the test furnace: FIRES 064/S-21/12/2010-E Page: 6/20

8 Measured values inside the test furnace / graph Temperature [ C] Td1 Td2 Td3 Td4 Td5 Td6 Td7 Td8 Time [min] Temperature Tn and Tave [ C] Tave Tn Time [min] 26 Temperature To [ C], pressure [Pa], deviation [%] To de [%] p1 p2 Time [min] FIRES 064/S-21/12/2010-E Page: 7/20

9 Measured and calculated values on the unexposed specimen surface / graph Time Deflection [mm] Radiation t [min] d1 d2 d3 [kw.m -2 ] 0 0,0 0,0 0,0 0,1 5-1,0 40,8-0,8 0,3 10-1,2 46,3-0,8 0,8 15-1,0 43,0-0,8 1,9 20-1,0 43,0-0,8 2,8 25-1,0 43,2-0,8 3,3 30-1,1 43,3-0,8 3,7 35-1,2 43,3-0,8 3,9 40-1,2 43,2-0,8 4,7 45-1,2 43,2-0,8 5,3 50-1,2 43,2-0,8 5,8 55-1,2 43,2-0,8 6,3 60-1,0 43,2-0,8 5,8 65 0,2 44,5-0,8 6,7 70 0,6 44,5-0,8 7,3 75 1,8 44,5-0,8 7,2 80 2,2 44,5-0,8 7,0 85 2,8 44,5-0,8 7,4 90 2,6 44,4-0,7 7,6 95 2,0 44,4-0,8 8, ,0 44,4-0,8 8, ,7 44,4-0,8 8, ,6 44,4-0,8 9, ,6 44,4-0,8 8, ,5 44,4-0,8 9, ,7 44,6-0,8 8, ,6 44,6-0,8 9, ,6 44,6-0,9 9,3 D1 D2 D3 Deflection [mm] d1 - d3: deflaction of the specimen surface measured with cable extension positioning transducer Positive values of deflection represent deflection to the heat stress. Negative values of deflection represent deflection from the heat stress. Radiation was measured in the centre of the specimen surface area, 1000 mm from the specimen surface. FIRES 064/S-21/12/2010-E Page: 8/20

10 Measured values on the unexposed surface of the test specimen / graph Deflection [mm] time [min] d1 d2 d Radiation [kw.m -2 ] time [min] Radiation FIRES 064/S-21/12/2010-E Page: 9/20

11 Measured values of leakage rate / graph Time q vleak q vcorr q vo1 [min] [m 3.min -1 ] [m 3.min -1 ] [m 3.min -1.m -1 ] ,42 0,37 0, ,33 0,29 0, ,43 0,39 0, ,33 0,29 0, ,29 0,25 0, ,32 0,28 0, ,49 0,44 0, ,36 0,30 0, ,36 0,29 0, ,39 0,31 0, ,39 0,31 0, ,40 0,32 0, ,38 0,30 0, ,39 0,31 0, ,37 0,29 0, ,99 0,80 1, ,24 1,03 1, ,33 1,02 1, ,08 0,90 1, ,38 1,13 2, ,42 1,15 2, ,39 1,13 2, ,43 1,16 2, ,51 1,22 2, ,42 1,16 2,18 q vleak q vcorr q vo1 flow rate from the door corrected flow through the door corrected flow through the door per meter of the width of door q vleak, q vcorr, [m 3.min -1 ], q vo1 [m 3.min -1.m -1 ] 2,40 2,20 2,00 1,80 1,60 1,40 1,20 1,00 0,80 0,60 0, , time [min] FIRES 064/S-21/12/2010-E Page: 10/20

12 PHOTOS View of unexposed test specimen surface before test commencement 4 th minute of the test 6 th minute of the test FIRES 064/S-21/12/2010-E Page: 11/20

13 PHOTOS 16 th minute of the test 61 h minute of the test 85 th minute of the test FIRES 064/S-21/12/2010-E Page: 12/20

14 PHOTOS 133 rd minute of the test View of unexposed test specimen surface after the test View of exposed test specimen surface after the test FIRES 064/S-21/12/2010-E Page: 13/20

15 DRAWINGS FIRES 064/S-21/12/2010-E Page: 14/20

16 DRAWINGS FIRES 064/S-21/12/2010-E Page: 15/20

17 DRAWINGS FIRES 064/S-21/12/2010-E Page: 16/20

18 DRAWINGS FIRES 064/S-21/12/2010-E Page: 17/20

19 DRAWINGS FIRES 064/S-21/12/2010-E Page: 18/20

20 DRAWINGS FIRES 064/S-21/12/2010-E Page: 19/20

21 7. FINAL PROVISION This report details the method of construction, the test conditions and results obtained when the specific element of construction described herein was following the procedure outlined in EN , and where appropriate EN Any significant deviation with respect to size, constructional details, loads, stresses, edge or end conditions other than those allowed under the field of direct application in the relevant test method is not covered by this report. Because of the nature of the fire resistance testing and consequent difficulty in quantifying the uncertainty of measurement of fire resistance, it is not possible to provide a stated degree of accuracy of the result. The test results refer only to the tested subjects. This test report is not an approval of the tested product by the test laboratory or the accreditation body overseeing the laboratory s activities. The test was carried out on testing equipment that is the property of FIRES, s.r.o., Batizovce. Without the written permission of the test laboratory this test report may be copied and/or distributed only as the whole. Any modifications of the test report can be made only by the fire resistance test laboratory FIRES, s.r.o., Batizovce. Approved by: Prepared by: Ing. Štefan Rástocký leader of the testing laboratory Ing. Marek Gorlický technician of the testing laboratory 8. NORMATIVE REFERENCES EN 81-58: 2003 EN : 1999 EN : 1999 Safety rules for the construction and installation of lifts Examination and tests Part 58: Landing doors fire resistance test Fire resistance tests. Part 1: General requirements Fire resistance tests. Part 2: Alternative and additional procedures THE END OF THE TEST REPORT FIRES 064/S-21/12/2010-E Page: 20/20