Casting Trusted Worldwide

Transcription

1 Casting Trusted Worldwide Bright Group of Companies Bright Castings 115, VK Road., BR Puram Peelamedu., Coimbatore Tamilnadu, India. Phone : , , Fax : Bright Group of Companies Bright Foundries Coimbatore Private Limited SF. No.281, Kattampatti Village (Opp. LGB) Sathy Road, Ganeshapuram, Coimbatore Tamilnadu, India. Phone : Fax : Contact Person : Mr. S. Balraj JMD 1 Mobile : brightcast@gmail.com Web site :

2 Company Profile Bright Groups founder Mr. Subbian, Who is in the foundry business since Foundry Division Sl. No Parameters Details 1 Number of employee 230 Employees 2 Land Capacity 4.25 Acres, with a build-up area of 35,000 square feet s 3 Annual Tonnage 6,000 Metric Tons of saleable castings 4 Spare capacity availability 2,000 Metric Tons per annum Machine Shop Sl. No Parameters Details 1 Number of employees 35 Employees 2 Land Capacity 14,000 square feet s 3 Annual Machining Capacity 480 Tons 4 Spare capacity availability 336 Tons Management Sl. No Parameters Details 1 Annual turnover 6 million US Dollars 2 Yearly growth level Up to 20% in our turnover 3 Foundry capacity 500 Tons per month 4 Export Our export covers almost 40% of our production 5 Target for reach export level 80% ~ 90% Within 3 to 4 years from present

3 Employee s H & S (Health & Safety) Orientation H & S objective: To prevent Accident, Incident or Near Miss before occur in Occupational area. We, Bright Foundry Coimbatore Private Limited., well known the value of individual employee's. Wherever necessary we provide PPE (Personnel Protective Equipments) to the respective employee and we provide needed awareness about the usage of PPE Conducting mock (fire) drill program at regular interval in the premises. Emergency exist clearly identified in the shop floor Fire extinguisher provided in the premises (Wherever necessary) Emergency alarm provided & Identified at shop floor Safe assembly point available in the premises

4 Employee s H & S (Health & Safety) Orientation

5 Employee s H & S (Health & Safety) Orientation Process Wise PPE Requirements: Process Wise PPE Requirements Sl. No Process PPE Requirements 1 Sand Plant Safety shoes & Nose mask 2 Machine moulding Safety shoes, Nose mask & Ear plug 3 Hand moulding Safety shoes, Helmet, Nose mask & Ear plug 4 Melting Safety shoes, Helmet, Nose mask, Gloves, Apron, Leg pad & Goggles 5 Core Shop Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles 6 Fettling & Finishing Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles 7 Quality Assurance (Final Inspection) Safety shoes & Helmet 8 Despatch - Foundry Safety shoes, Ear plug, Helmet & hand gloves 9 Machine Shop Production & Quality Safety shoes, Goggles, Gloves & Ear plug 10 Machine shop Packing & Despatch Safety shoes, Helmet, Gloves & Ear Plug

6 Product Catalogue We manufacture precision machined components & castings of grey Iron, Ductile Iron (SG Iron, Nodular Iron), Ni-Resist & Ni-Hard To specifications like ASTM, EN, DIN & BIS. We manufacture & supplied products with fulfillment of Customer Specific Requirements to the below segments Automotive industries Oil & Gas industries Earth moving equipments General engineering

7 Product Catalogue Valve Body Dual Arm Casing Dual Arm Casing Gear Wheel

8 Product Catalogue Locomotive Parts Gear Components Valve Body Valve Body

9 Product Catalogue Machined Components

10 Plant facilities Moulding Plant: Two pairs of ARPA-300 & One pair of ARPA-450 simultaneous joint squeeze moulding machines supplied by DISA India Limited (BMD) Electric hoists for mold handling mold cars on track line 3 MT & 5 MT EOT cranes for mold handling IMF Nobake moulding in hand moulding area

11 Continuous Mixer Machine: Plant facilities

12 Plant facilities Melting & Pouring: 350 KW/500 KG & 500 KW/1000 KG induction furnace of Inductotherm make. Optical pyrometer with timer & alarm system 3 MT Crane for ladle handling 750 Kg Magnesium treatment ladle with Tundish cower Fully mechanized metal pouring line with pneumatic change over trolley Pouring ladles of 300 kgs capacity high tension electric line of 1250 KVA 920 KVA DG set for power backup

13 Plant facilities Fettling & Finishing: Shot blasting machine of 500 Kgs capacity with double door, double impeller and multiple hook table. Wedge type riser cutting machine Swing frame grinding machine Pneumatic grinders & finishing machines Pedestal & Pencil grinders

14 Plant facilities Heat Treatment: We installed 1.5 MT electrical heat treatment furnace for Stress relieving Annealing & Normalizing of castings.

15 Plant facilities Material Handling & Transport : ZIP crane installed for easier material handling Fork lift available for material transportation in the premises

16 Plant facilities Quality Assurance: ARL Spectro meter (26 Elements) for chemical analysis Sand testing & Wet analysis equipments Inverted microscope with image analyzer software Hardness testing machine (Rockwell & Brinell) Universal testing machine Impact testing machine with sub zero temperature arrangements

17 Plant facilities Machine Shop - Production: List of machines: Sl. No Machine Name Specification Make 1 Vertical Turning Lathe 2 Vertical machining centre 3 Horizontal Turning Centre 4 Puma GT Vertical Machining Centre Swing over bed mm X-Axis travel mm Z-Axis travel mm X-Axis travel mm Y-Axis travel mm Z-Axis travel mm Swing over bed mm X-Axis travel mm Z-Axis travel mm Swing over bed mm X-Axis travel mm Z-Axis travel mm X-Axis travel mm Y-Axis travel mm Z-Axis travel mm Doosan VTL Puma 550 Doosan VMC DNM LC Doosan HTC LYNX Puma GT 2600 Doosan Doosan VMC DNM Component Washing Machine Up to 1 Ton Clean Tech 7 Hydro Test Machine Up to 50 Bar (712.5 psi) Special purpose machine

18 Machine Shop - Production: Plant facilities

19 Plant facilities Machine Shop - Quality Assurance: To ensure the product dimensions, we using brand leading measuring instruments & machines. Sl. No 1 Instrument / Machine Name Coordinate Measuring Machine Specification X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Make Zeiss CMM COntura G2 2 2-D Height Master 0~600 mm TRIMOS 3 Micrometer Depth Micrometer 0~500 mm 0~25 mm Mitutoyo 4 Vernier Caliper Depth Vernier Caliper 0~600 mm 0~300 mm Mitutoyo 5 Bore Dial 0~400 mm Mitutoyo 6 Surface Roughness Tester --- Mitutoyo

20 Plant facilities Machine Shop - Quality Assurance: CMM ZEISS Contura G2 Height Master - TRIMOS

21 Plant facilities Machine Shop - Quality Assurance: CMM ZEISS Contura G2 Height Master - TRIMOS

22 Plant facilities Credentials : 1. ISO 9001:2015 certified by TUV India Private Limited 2. PED (Pressure Equipment Directive) 97/23/EC certified by TUV India Private Limited 3. Castings in Spheroidal Graphite Iron certified by Lloyd s 4. IBR (Indian Boiler Regulations) certified by Public Work Department Directorate of Boiler ISO 9001:2015 PED 97/23/EC Llloyd s IBR

23 Customers

24 Customers

25 Process Flow Chart - Foundry Process Rejected Sand addition Mould making Mould Inspection Ok Sand Mixing Not Ok sand testing O K Reject to Mix Core Making Core Inspection Core coating Sales & Planning Methoding Ok purchasing Raw material Inspection Return to supplier Core setting in the mould Chemical Testing Ok Mould clamping Pouring Chemical testing Melting Knock out Not ok Hardness testing Ok Removal of gates, runner, riser Ok Micro RT,UT If Needed *Not Ok Not Ok Reject to Melting Shot blasting Reject to Melting C

26 Process Flow Chart - Foundry Process C Fettling Heat Treatment To melting Reject Visual Inspection Rework Grinding As Cast OK Painting Machining De-burring Washing Hydro Dispatch

27 Plan for We planned to expand our new foundry at CODISSIA industrial park with High pressure moulding line by 2020, Annual Tonnage of 6000 MT. We planned to implement IMS (Integrated Management System) in our Ganesapuram plant before June 19. IATF 16949:2016 (Automotive Quality Management System) ISO 14001:2015 (Environmental Management System) ISO 45001:2018 (Occupation of Health & Safety Assessment System) Time Plan for IMS Implementation:

28 Thank You