Capabilities ISO 9001 IATF ISO 14001:2015 OHSAS PED IBR NABL ISO/IEC LAB

Transcription

1 Capabilities ISO 9001 IATF ISO 14001:2015 OHSAS PED IBR NABL ISO/IEC LAB

2 About Founded in > 400 employees. > 25% Exports Global Supplier of Forged, Machined, Turnkey, Tested Components 1 st Company in India to provide Forged, Machined, Coated, Cladded components Fully Integrated Open and Closed Die Forging Facility with annual capacity of 25,000 Tons Closed Die Forging - 18,000 Tons. Single piece < 150 kgs Open Die Forging - 7,000 Tons. Single piece < 5000 kgs ISO 9001 approved Machining Components Division with Coating and Cladding facilities - over 60% machined parts

3 Created a "Machined Components Super Market" for over 250 components with significant benefits to Customer - Zero days of manufacturing lead time Number of suppliers managed by customer reduced from 10 to 1 Inventory management resources of space & staff dramatically reduced WHF assumed ownership for Quality, Delivery and Supplier Management We add value to our product by anticipating customer needs Customer Focused Innovative Solutions Cladding Services for Weld Overlay of Inconel over components Coating Services for PTFE, Xylan, Everslik and other coatings Consignment and supply around inventory programs Multi-year supply programs with price variation clauses and yearly cost reductions

4 Services 1 Stop Shop for Engineering Solutions Forging, Heat Treatment and Machining Services Metallurgical and Metrological Lab Testing Services Coating and Cladding Services Tool Room Services for Tool and Die making All Services under WHF umbrella Solutions Supply of Machined, Turnkey and Tested components Significant supply chain management experience - devise complete solutions for customers Case Carburizing, Vacuum Brazing, Elastomer Molding, Hydrostatic testing, Air Leak Testing WHF can make capital investments to meet customer needs Examples - Cylindrical grinding, specialized machining cells etc.

5 Certifications PED 2014/68/EU Annex I Clause 4.3 Cert. No CE-IND-DNV IATF 16949:2016 Cert. No AQ-IND-IATF OHSAS 18001:2007 Cert. No: IND /U201 ISO 9001:2015 Cert. No- IND U/Q ISO 14001:2004 Cert. No: IND /U2016

6 Our Prestigious Clientele

7 Our Prestigious Clientele

8 Quality Forgings Need Quality RM Strategic relations with renowned Steel Mills globally Original mill test certificates with each supply API qualified for INCONEL, Monel, Ni alloy forgings Carbon and Low Alloy Steels Case Carburizing Steels Commonly forged grades Stainless, Duplex & Super Duplex Steels Through Hardening Steels ASTM A105 AISI 8620 SAE 8822 H AISI 410 DIN CrMo4/EN 19 A350 LF2 Class 1 AISI CrNiMo7 AISI 316 DIN B17 AISI NiCrMo6-4 EN353 AISI 304 DIN AISI 4330V AISI 4140 EN 36C 16MnCr5 AISI ASTM A 182 F321 ASTM A 182 F22 AISI 4340 EN M17 AISI PH EN 24/817M40 S355J2 20MnCr5 AISI 316L F6NM AISI 304L F 11 F 347 F317 F91

9 Forging Services Closed Die Open Die 3 Upsetter 5 Hammers: 1-8 Tons 1 Press: 1000 Tons Forged Component Weight: Kgs 2 Hammer: 2 Ton, 3 Ton 1 Press: 1000 Tons Forged Component Weight: Kgs Maximum Shank 80mm Maximum Upset 125mm Forged Component Weight: 2-25 Kgs In-house High-Tech Die Design and Forge Simulation Expertise Developed over 4000 unique forged components Featurecam used to create Numerically Controlled Tool Path for die cutting on high speed CNCs D form, state of the art software, simulates forging processes to obtain 1st time right forgings Solid Works software for design and analysis

10 Forging Services Shaft - Dia: 150 to 450 mm, Length: 4.5 m, Weight: 4.5 Ton max Gear Blank/Crane - Wheel - Dia: 400 to 1100 mm, Thickness: 400 mm, Weight: 1.5 Ton Block - Square: 150 to 450 mm, Length: 4.5 m, Weight: 4.5 Ton max 1000 Ton Forging Press Heat Treatment Furnace

11 Products VALVE / OIL & GAS EQUIPMENT Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve Disc Dual Plate Check Valve Body Tees/Cross Block Round/Gear Blank Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular

12 CONSTRUCTION & MINING EQUIPMENT Products Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging

13 AUTOMOTIVE & OTHERS Products Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener

14 Heat Treatment Services Batch Furnace Continuous Furnace Instrumentation Capacity Tons Processes Normalizing Annealing, ISO-Annealing Solution Annealing Post Weld Stress Relieving Hardening & Tempering Precipitation Hardening Quenching Media i. Oil ii. Water iii. Polymer Capacity 1 Ton/hour Capacity 500 kg/hour Processes Normalizing ISO-Annealing Hardening Tempering Quenching Media i. Oil ii. Water iii. Polymer Calibrated to AMS 2750E standards Chino HT Chart Recorders Chino Data Loggers K - Type Thermo-Couples Temperature Controllers Auto Charger for Quench Application Deep-throat, fully automated Hardness Tester calibrated as per ISO

15 Heat Treatment Services Spare capacity of > 500 Tons / Month for in 11 furnaces Maximum height/outer diameter - 400mm Maximum length - 4 m Auto charger for quenching operation Continuous furnace with extractor mechanism for quenching operation Automated Deep Throat Brinell Hardness Tester

16 ISO/IEC Accredited Lab Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell Client Approvals Schlumberger, GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National OilWell Varco, Baker Hughes Standards Followed IS ISO ASTM Optical Spectrometer ARL 3460 Chemical Analysis Hardness Testing -196 C Micro- Structure Rockwell Tensile Bend Test Grain- Flow Brinell Chemical Testing Mechanical Testing Metallurgical Tests for Stainless Steel Ultrasonic Phases Volume Fraction Corrosion Magnetic Particle Test (practice A & E) Thermo- Metallic Phase Detection

17 Metallurgical and NDT Testing Services NDT includes Ultrasonic, Magnetic Particle and Liquid Penetrant Third party testing services and certifications provided in accordance with ISO/IEC 17025:2005, ASTM, IS and ISO Standards ARL Spectrometer (26 Channels) Universal Testing machine (0.2% PS) ASTM Impact Testing done till -196 C

18 WHF Machining Components Division ISO 9001:2015 Approved State of the Art Machining Facility in Chakan, Pune Turnkey Tested Components for Dresser Valves, Emerson, GE, Schlumberger and Velan Valves In-house Hydrostatic Testing up to 1500 Bar/21,000 PSI Metrology Lab with CMM, Conturograph, Video Image Analyzer

19 Over 35 CNC Machines Machining Capabilities Sr. No Description Qty Capacity 1 CNC Turning Centers 16 10mm to 500mm Turning Diameter / ABC Doosan, DMG Mori, ACE, LMW 100mm to 1000mm Vertical Turning Centers BFW, LMW 3 Turning Dia 100mm 600mm 2 Horizontal Machining Centers twin pallets Okuma, Mitsui Seiki, Doosan, BFW 4 X ; Y ; Z Vertical Machining Centers Okuma, Haas, Dahlih, LMW 10 X ; Y ; Z Magnetic Particle Inspection Machines 6 Coil dia-12" length-54" 4 Grinding Machines 1 Size -1' * 8'' State-of-the-art Metrology Lab Carl-Zeiss CMM and NIKON CMM Carl-Zeiss Conturograph; Hauser Profile Projector Gage Master for Thread Profile Measurement Surface roughness tester Karl Maher

20 Machined Components

21 Machined Components 21

22 Coating Plant 22

23 Coated Components 23

24 Coated & Cladded Components

25 Western Heat & Forge Pvt. Ltd. Contact WHF Plant I Head Office J-2 'S' Block MIDC Telco Road Bhosari Pune India Mr. Sanjay Jindal Managing Director Plant II Machining Components Division M.I.D.C. Bhosari Pune India Plant III Machining Components Division Chakan Phase 2 Bhamboli Pune SJindal@WesternHeatForge.com Sales@WesternHeatForge.com Plant IV Forging Division Koncentric Forging Pune

26 Thank You!!!! 26