WGX/WGC H28 DGC 13000EW DGC M 13000R(S) Higher Efficiency

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1 Type General Features type employs double-sided inserts with up to 6 corners for excellent economy. This is a general-purpose cutter featuring high cutting edge strength for high efficiency milling and a lowburr chipbreaker design that provides high quality machined surfaces. Characteristics Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided insert cutter at a maximum cutting depth of ap3mm or shallower. Recommended Cutting For General OMT Type (Double-Sided, 6 Corners) Cutting Resistance Comparison SMT Type (Double-Sided, 8 Corners) Axial Cutting Depth ap (mm) WGX/WGC igher Efficiency SMT 3T6AER OMT 05T6AER Feed er f z (mm/t) Combined Force () 3,000,000,000 0 Equivalent Level Of Cutting Resistance WGC (SMT) (OMT) Work MaterialSCM35 Toolø00 Cutting vc = 00m/min, fz = 0.3mm/t, ap = 3mm, ae = 85mm Dual- Body Characteristics Two types of inserts can be used with a single body depending on milling application to help reduce tool costs. Use Two Types Of For Different Applications igh-speed rotects Body SMT/SET Type Stronger than single-sided insert cutters Economical double-sided design gives double the number of corners of standard inserts (Max. Depth of Cut = mm) OMT/OET Type Double-sided design with 6 corners for improved economy (Max. Depth of Cut = 3.0mm) Choose A Tool To Suit Your Application From A Comprehensive Lineup Cutter0mm to 50mm Cutting Edges3to 0 Mounting: Metric/Inch Cutter50mm to 50mm Cutting Edgesto Mounting: Metric/Inch Cutter50mm to 50mm Cutting Edges5to 8 Mounting: Metric/Inch Cutter0mm to 63mm Cutting Edges3to Mounting: Metric/Inch 3000R(S) Standard itch M 3000R(S) Fine itch F 3000R(S) Extra-Fine itch 3000EW Endmill Type 8

2 Series Expansion Application Range Medium Cut Cermet Stainless AC300 C on-ferrous Metal Rough to eavy Cutting C Coat M AC00 Medium Cut AC00 Coat Work Material Grade Finishing to Light Cutting Coat Coat AC00 Rough to eavy Cutting C Carbide Work Material Grade Finishing to Light Cutting E50 The letters "C" and "" at either end of each grade indicate coating type. C CVD VD Blank: on-coated Features of Coating C Super ZX Coat CVD : Chemical Vapor Deposition Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine coating particles, exhibits excellent wear resistance and high reliability. Achieves excellent chipping resistance thanks to the smoothness of the coating and our coating stress control technology. igh speed, high efficiency machining of more than.5 times that of conventional grades is possible by hardening the coating layer. Achieves over times longer tool life compared to conventional grades under the same cutting conditions. Characteristics of Coating Layer Fracture Resistance 0.6 Alumina 50 f z 0.5 (mm/t) 0 Conventional coating TiC 0 Super FF Coat ew AC00 ew AC Substrate Competitor's roduct Competitor's roduct Competitor's roduct Work Material S50C Drilled material 0.0 Ｔ ｉｃｎ Finished Surface Roughness Ｒａ μｍ Fracture Super ZX Coat Coating ardness TiC Ga 0.7 Coating ardness 30% higher Coating surface roughness 50% reduction. Tool ø00 Cutting vc=50m/min, ap=3.0mm, ae=75mm, Dry Cross Section of Coating Multi EW Super ZX Coat/Super ZX Coat VD : hysical Vapor Deposition The ew Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating that consists of a thousand layers of alternating, nanometer-thick coatings ( nanometer is billionth of a meter). Achieves excellent chipping resistance thanks to the smoothness of the coating and our coating stress control technology. igh speed, high efficiency machining of more than.5 times that of conventional grades is possible by hardening the coating layer. Achieves over times longer tool life compared to conventional grades under the same cutting conditions. Characteristics of Coating Layer Wear Resistance 50 Super ZX Coat 0 ZX Coat 30 TiC Laminating cycle up to 0nm Ti 600 Low Wear Comp. B TiAI 0 Comp. A 0.5 Flank wear (mm) Coating ardness TiC Ga Super ZX Coat igh-speed ,000 ew Super ZX Coat ew AC00 ew AC300 ew,00 Starting Temperature For Oxidization umber Of asses (ass=300mm) 0nm Cross Section of Coating TEM hoto Work Material SCM35 Tool ø00 Cutting vc=00m/min, fz=0.5m/min, ap=.0mm, ae=85mm, Dry 9

3 Series Chipbreaker Selection Work Material Breaker FL L FG G S W Appearance Cutting Edge ure ot Available ot Available ot Available ot Available Double-Sided, Corners Characteristics Light Cut and with Wiper Flat Light Cut Standard and with Wiper Flat Standard igh Strength igh Rake Wiper Application Low Cutting Force and Low Burr Low Cutting Force General and Low Burr General eavy Cut on-ferrous Metal Emphasis on Surface Finish * Can be used only in combination with square inserts. Chipbreaker Map igh-speed Good Edge Sharpness FL Light Cutting with Low Burr L Light Cutting Edge Strength Improved Quality FG type chipbreakers feature chamfer to minimize burrs and provide excellent milling quality. Low-Burr Design FG Type FG Low-Burr Design Cutter Diameter And Cutting Edge eight Square TypeSMT/SET General (Standard) G 63.0mm eavy Cutting igh With Chamfer Chamfered Corners Reduce Burrs OctagonalOMT/OET FG Type 6.mm o Burrs Area rone To Burrs Comp. A FG type inserts with low-burr design enable high-quality milling with few burrs and little edge chipping. Work MaterialSCM35 Toolø00 Burr Cutting c = 00m/min, z = 0.mm/t p = 3mm, e = 85mm ote that while square inserts (SMT) and octagonal inserts (OMT) can be used interchangeably on the same body, they have different cutter diameters, cutting edge heights, and maximum cutting depths. Body Shape (Example: With Cutter Diameter of 00mm) Cutter Cutting Edge eight Max. Depth of Cut ød(mm) L(mm) a(mm) 00.0mm Attaching Octagonal s 0.9mm ress Down Firmly From Above SMT/SET OMT/OET Firmly align insert with guide faces, press down in the direction of the arrow, and tighten the screw to fix the insert. Align With Guide s 30

4 Application Examples Series art/work Material Tool Cutting Automotive Component / Cast Manufacturer Sumitomo Conventional Tool Body M3080R(80) 80 SMT3T6AER-G 8 Corners Single-Sided Corners o. of Flutes 6 6 Grade AC00 VD ositive Type Cutting Speed(m/min) Feed (mm/t) Feed Rate (mm/min),8,8 Axial Cutting Depth(mm) 3 3 Cutting Width(mm) o.of Workpieces D/Wet Wet Wet Can be used under the same conditions as the single-sided inserts. Improved tool economy with double the number of corners. art/work Material Machine Component / Cast Manufacturer Sumitomo Conventional Tool Body M35(5) 5 Tool Cutting OMT05T6AER-G 6 Corners Double-Sided 8 Corners o. of Flutes 8 8 Grade AC00 VD ositive Type Cutting Speed(m/min) Feed (mm/t) Feed Rate (mm/min) Cutting Width(mm).5.5 D/Wet Dry Dry Improved tool economy with double the number of corners. Recommended Cutting (SMT / SET ISO Work Cutting Speed m/min c Feed Rate mm/t Depth z ardness of Cut Material Min.- Optimum-Max. Min.- Optimum- Max. mm Grade General G AC00 AC300 Soft G AC00 AC300 Die G AC00 AC300 M Stainless G AC00 G on-ferrous Metal G ote The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Recommended Cutting (OMT / OET ISO G G Die G M Stainless G G ote Work Material General Soft art/work Material Tool Cutting Machine Component / S50C Manufacturer Sumitomo Conventional Tool Body M360R(60) 60 SMT3T6AER-FG 8 Corners Single-Sided 8 Corners o. of Flutes 0 0 Grade AC00 VD ositive Type Cutting Speed(m/min) Feed (mm/t) Feed Rate (mm/min) Axial Cutting Depth(mm).5.5 Cutting Time D/Wet Dry Dry Achieving higher machining quality with less burr as compared to the conventional tool. art/work Material Tool Cutting Automotive Component / Stainless Manufacturer Sumitomo Conventional Tool Body 300R(00) 00 SET3T6AER-G 8 Corners Single-Sided ( Corners o. of Flutes 5 5 Grade VD ositive Type Cutting Speed(m/min) Feed (mm/t) Feed Rate (mm/min) Axial Cutting Depth(mm).0.0 D/Wet Wet Wet In addition to double the number of corners, each corner can achieve 3 times longer tool life than the conventional. Cutting Speed cm/min Feed Rate Depth zmm/t ardness of Cut Grade Min. - Optimum-Max. Min. - Optimum-Max. mm AC00 AC300 AC00 AC300 AC00 AC300 AC00 The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. igh-speed 3

5 igh-speed R(S) Type Metric ures in parentheses indicate values for OMT/OET type inserts. s are not included. Sizes ø60 mm or above do not have coolant holes. ures in parentheses indicate values for OMT type inserts. *lease use JIS B76 hexagonal bolt (ø80: Mx30 to 35mm, ø00: M6x0 to 5mm) for securing ø80/ø00 cutter to the arbor. Rake Angle Radial Axial General for,, Exotic Alloy and on-ferrous Metal (SMTSET) 3 5 (OMTOET) M S Stainless on-ferrous Metal Aluminium Exotic Alloy ardened Body (Standard itch) Cat. o. Stock ød c ød ød b Dimensions (mm) o. of Weight L f ød a b ød Teeth (kg) 300RS 0 (.9) (38.) RS 50 (5.9) (38.) RS 63 (65.9) (38.) RS 80 (8.9) (8.) RS 00 (0.9) (8.) RS 5 (7.9) (6.) RS 60 (6.9) (6.) RS 00 (0.9) (6.) RS 50 (5.9) (6.) R 80 (8.9) (8.) R 00 (0.9) (6.) R 5 (7.9) (6.) R 60 (6.9) (6.) R 00 (0.9) (6.) R 50 (5.9) (6.) Inch arts Identification Details () Cutter Series Anti-seizure L Type Wrench Spanner Cream S3R BW06509F L00 BFTX0I m 3.0 TRDR5I SUMI- mark: Standard stocked item (expanded item) () Size (3) Cutter s M Stainless on-ferrous Metal S Exotic Alloy ardened Grade Coated Carbide Carbide DLC Cermet igh Speed/Light Application General Roughing Cat. o. AC00AC300AC00AC00 E50 SMT 3T6AER-L 3T6AER-G 3T6AER- 3T6AER-FL 3T6AER-FG SET 3T6AER-L 3T6AER-G 3T6AER-FL 3T6AER-FG 3T6AFR-S XEU 3T6AE-W 3 OMT 05T6AER-L 05T6AER-G OET 05T6AER-L 05T6AER-G * The new AC00 and new AC00 may vary in color or luster, but these variations do not affect the performance. m Recommended Tightening Torque m 3 00 R S Optional (*) BFTX08I *Corners can be changed simply by loosening the screw. (Only applies to / M types with body size 80 or above Wiper 9 ( Be careful during installation.) Wiper inserts can be used only in combination with square inserts. () Direction (5) Metric Bore Recommended Cutting 3

6 Rake Angle Radial Axial (SMT/SET) 3 5 (OMT/OET) M S Stainless on-ferrous Metal Aluminium Exotic Alloy ardened General for,, Exotic Alloy and on-ferrous Metal Metric Inch M3000R(S) Type Body (Standard itch) Cat. o. Stock ød c ød ød b Dimensions (mm) o. of Weight L f ød a b ød Teeth (kg) M 3050RS 50 (5.9) (38.) RS 63 (65.9) (38.) RS 80 (8.9) (8.) RS 00 (0.9) (8.) RS 5 (7.9) (6.) RS 60 (6.9) (6.) RS 00 (0.9) (6.) RS 50 (5.9) (6.) M 3080R 80 (8.9) (8.) R 00 (0.9) (6.) R 5 (7.9) (6.) R 60 (6.9) (6.) R 00 (0.9) (6.) R 50 (5.9) (6.) s are not included. Sizes ø60 mm or above do not have coolant holes. ures in parentheses indicate values for OMT type inserts. *lease use JIS B76 hexagonal bolt (ø80: Mx30 to 35mm, ø00: M6x0 to 5mm) for securing ø80/ø00 cutter to the arbor. s M Stainless on-ferrous Metal S Exotic Alloy ardened Grade Coated Carbide Carbide DLC Cermet igh Speed/Light Application General Roughing Cat. o. AC00 AC00 AC300 AC00 E50 SMT 3T6AER-L 3T6AER-G 3T6AER- 3T6AER-FL 3T6AER-FG SET 3T6AER-L 3T6AER-G 3T6AER-FL 3T6AER-FG 3T6AFR-S XEU 3T6AE-W 3 OMT 05T6AER-L 05T6AER-G OET 05T6AER-L 05T6AER-G * The new AC00 and new AC00 may vary in color or luster, but these variations do not affect the performance. arts Identification Details mark: Standard stocked item (expanded item).6 Wiper 9 ( Be careful during installation.) M R S () Cutter Series Anti-seizure L Type Wrench Spanner Cream S3R BW06509F L00 BFTX0I m 3.0 TRDR5I SUMI- m Recommended Tightening Torque m () M : Fine itched F : Extra-Fine itched (3) Size () Cutter Wiper inserts can be used only in combination with square inserts. Optional (*) BFTX08I *Corners can be changed simply by loosening the screw. (Only applies to / M types with body size 80 or above. (5) Direction (6) Metric Bore Recommended Cutting 3 igh-speed 33

7 F3000RSType Rake Angle Radial Axial General for,, Exotic Alloy and on-ferrous Metal (SMTSET) 3 5 (OMTOET) M Stainless on-ferrous Metal Aluminium S Exotic Alloy ardened igh-speed 3 s Grade Coated Carbide Carbide DLC Cermet igh Speed/Light Application General Roughing Cat. o. AC00 AC00 mark: Standard stocked item (expanded item) AC300 AC00 Body (Extra-Fine itch) Cat. o. Stock ød c ød ød b Dimensions (mm) o. of Weight L f ød a b ød Teeth (kg) F 3050RS 50 (5.9) (38.) RS 63 (65.9) (38.) RS 80 (8.9) (8.) RS 00 (0.9) (8.) RS 5 (7.9) (6.) RS 60 (6.9) (6.) RS 00 (0.9) (6.) RS 50 (5.9) (6.) Metric Inch F 3080R 80 (8.9) (8.) R 00 (0.9) (6.) R 5 (7.9) (6.) R 60 (6.9) (6.) R 00 (0.9) (6.) R 50 (5.9) (6.) s are not included. Sizes ø60 mm or above do not have coolant holes. ures in parentheses indicate values for OMT/OET type inserts. *lease use JIS B76 hexagonal bolt (ø80: Mx30 to 35mm, ø00: M6x0 to 5mm) for securing ø80/ø00 cutter to the arbor. M Stainless on-ferrous Metal S Exotic Alloy ardened E50 SMT 3T6AER-L 3T6AER-G 3T6AER- 3T6AER-FL 3T6AER-FG SET 3T6AER-L 3T6AER-G 3T6AER-FL 3T6AER-FG 3T6AFR-S XEU 3T6AE-W 3 OMT 05T6AER-L 05T6AER-G OET 05T6AER-L 05T6AER-G * The new AC00 and new AC00 may vary in color or luster, but these variations do not affect the performance. arts Identification Details Wiper 9 ( Be careful during installation.) Wiper inserts can be used only in combination with square inserts. F R S () Cutter Series Anti-seizure L Type Wrench Spanner Cream S3R BW06509F L00 BFTX0I m 3.0 TRDR5I SUMI- m Recommended Tightening Torque m () M : Fine itched F : Extra-Fine itched (3) Size Optional (*) BFTX08I *Corners can be changed simply by loosening the screw. (Only applies to / M types with body size 80 or above. () Cutter (5) Direction (6) Metric Bore Recommended Cutting 3

8 Rake Angle Radial Axial (SMTSET) 3 5 (OMTOET) M Stainless ød on-ferrous Metal ødc Aluminium General for,, Exotic Alloy and on-ferrous Metal S Exotic Alloy ardened 3000EW Type øds L f L Body (Shank Type) Cat. o. Stock ød c Dimensionsmm o. of Weight ød ød s L f L Teeth (kg) 300EW 0(.9) 5 3 0(38.) EW 50(5.9) 6 3 0(38.) EW 63(65.9) (38.) ures in parentheses indicate values for OMT/OET type inserts. s are not included. s Grade Coated Carbide Carbide DLC Cermet igh Speed/Light Application General Roughing M Stainless on-ferrous Metal S Exotic Alloy ardened.8.6 Cat. o. AC00 AC00 AC300 AC00 E50 SMT 3T6AER-L 3T6AER-G 3T6AER- 3T6AER-FL 3T6AER-FG SET 3T6AER-L 3T6AER-G 3T6AER-FL 3T6AER-FG 3T6AFR-S XEU 3T6AE-W 3 OMT 05T6AER-L 05T6AER-G OET 05T6AER-L 05T6AER-G * The new AC00 and new AC00 may vary in color or luster, but these variations do not affect the performance Wiper 9 ( Be careful during installation.) Wiper inserts can be used only in combination with square inserts. Identification Details EW () Cutter Series () Size (3) Cutter () Endmill Type igh-speed arts Optional L Type Wrench Spanner Anti-seizure Cream (*) Recommended Cutting 3 S3R BW0609F L00 BFTX0I 3.0 TRDR5I SUMI- BFTX08I m m Recommended Tightening Torque m *Corners can be changed simply by loosening the screw. (Only applies to / M types with body size 80 or above. mark: Standard stocked item (expanded item) 35