Technical Specifications, M.O.C., Parameters, Size Range, Applications & Constructive

Transcription

1 Technical Specifications, M.O.C., Parameters, Size Range, Applications & Constructive Points For ANJNEY brand PPCH FR Pneumatic Pipes and Fittings Product Name Anjney Brand PPCH FR Pneumatic (Inbuilt Glass Fiber Reinforcement Layer) Pipes & Fittings Technical Details & Material Of Construction (MOC) POLYPROPLYNE IMPACT CO POLYMER (BODYCOTE APPROVED) HAVING INBUILT FIBER REINFORCEMENT LAYER Upper & Inner Layer Poly Propylene Impact Copolymer Middle Layer Glass Fiber Reinforcement Technical Parameters R.A. Value 0.01 Micron Vicat Softening Point 145 Deg C Melting Temperature Range 150~160 Deg. Tensile Strength 45 MPa Flexural Modulus 1350 MPa Coefficient of Linear Expansion 1.0X10 4 Temperature Resistance 0 Deg. To 100 Deg Temperature resistance 0 Deg to 95 Deg Working Temperature Resistance UV Resistance Have Specialized U.V. Treated pipe With Carbon Compounded U.V. Layer on Upper side For Outdoor Application Areas. Pressure withstand Capacity & Size Availability Having in 4 options: 1. SDR5 PN25 : 20mm to 160 mm OD 2. SDR6 PN20 : 20mm to 160 mm OD 3. SDR7.4 PN16 : 20mm to 160 mm OD 4. SDR11 PN10 : 50 mm to 160 mm OD Standard Pipe: DIN Fittings: DIN Part 5 to Part 10 Jointing System Socket Fusion Welding Special specimen of Product Lowest Thermal Expansion., Least expansion, So require Less clamping compare to any of polymer Piping & Same require as per Metal piping Bare Minimum RA Value 0.1 Micron, Giving Least Friction Loss Latest Socket Fusion Welding Technology. Giving 100% Leak Proof Joints till Life of Pipe. Application Areas: 1. Compressed Air 2. Instrumentation Air

2 This Product is a Replacement of : Advantages of Anjney Brand Pipes / Tubings 3. Hot Air 4. Nitrogen Air, 5. Vacuum Line GI, MS,ERW, SS, Aluminum, CS, Composite, PPR Pipe Wall Thickness Chart Annexure 1 [DIN 8077/78 standard] Technical Comparison Indo German Tool Room RA Value Certificates Guarantee / Life Expectancy SUPPORT DISTANCE CHART Photographs in Different Applications Customer Satisfaction Certificates Plumbing Pipes, Very Less Thermal Expansion due to Sandwich Fiber Reinforcement. As a result of Socket Fusion joint, 0 % leakage 100% Non Corrosive Errosive Material Giving Leak proof life without Maintenance Receiving Quality Air instead of Rusted Air Since having 0.1 Micron RA value and mirror finish inner surface, 40 % to 60 % lesser friction loss compared to other pipes High temperature and high Pnumetic pressure with stand capacity due to Inbuilt FR Reinforcement Layer Encl. Annexure 2 Technical Comparison chart of PPCH FR Pneumatic Pipes with other pipes Encl Annexure 3 RA Value Certificates of PPCH FR, Aluminum and GI Pipe which one itself prove the lesser to lesser friction loss in PPCH FR Pneumatic Pipes in comparison to any other pipes Encl. Annexure 4 Encl. Annexure 5 Encl. Annexure 6 Encl. Annexure 7

3 Annexure:1. PPCH FR Pneumatic Pipes WALL THICKNESS CHART WITH DIMENSIONS OF OD AND ID (In mm) Nominal diameter Approx. Wall Thickness (Minimum and Maximum) Total Wall thickness Inner Diameter (ID) SDR 11 SDR 7.4 SDR 6 PN 10 PN 16 PN 20 DN (OD) MIN MAX MIN MAX MIN MAX SDR 11 SDR 7.4 SDR 6 SDR 11 SDR 7.4 SDR 6 PN 10 PN 16 PN 20 PN 10 PN 16 PN

4 Annexure 2 Product Comparison criteria for piping A. Friction Loss related to RA value: All type of piping has friction loss which is completely dependent upon the design of pipeline and its inner surface. The value of friction loss has been measured under the unit of RA Value. The lesser the friction loss is, the least will be its RA Value. Hence, the selection of pipe will be such an important factor according to its friction loss. B. Maintenance related to Corrosion and Erosion: It is always necessary to get maintenance free product along with its better quality. And the main reasons for maintenance are corrosion and erosion in the pipeline due to the transmit of water and chemicals. Hence, you should choose a special grade of pipeline which will be totally Non corrosive and Non Erosive. C. Sagging related to Support: In any type of pipeline, esthetic view with Sag Free piping is compulsory along with least pressure drop and friction loss because the Sagging in any pipeline leads to pressure drop and more energy consumption. Hence, the selection of pipeline should be in such a way which is having the least Thermal Expansion since the least Thermal Expansion will give least sagging. D. Support and clamping requirement: To avoid the issue of Sagging, the requirement of support and clamping will be increased which will take your costing higher. Therefore, to choose the pipeline with least Thermal Expansion has become essential for the users. E. Leakage related to Energy Saving: The most effective draw back in any of the pipeline is Leakage which consumes a big part of energy in the plant and wastes at least 10 % of the consumed air in the form of leakage either from the joints or from other welded parts. So at the time of selection of pipeline, most important factors such as Threaded joining system, Butt Fusion joining system, Push Fit joining system etc are always taken into consideration which will help you to reduce your costing. F. Life Expectancy: Life of the pipeline depends on the product quality, joining system, performance and the assurance for product given by the supplier. You should also consider the payback period while choosing the pipeline in order to get long life of the pipe along with NIL Maintenance.

5 Comparison of Anjney brand PPCH FR Pneumatic Pipes with Aluminum Pipes and GI Pipes according to the selection criteria Criteria Metal Pipes (GI / MS / SS) Friction loss related to RA Value R.A. Value 1.3 Micron Very high friction loss due to very rough inner surface Aluminum Pipes R.A. Value 0.6 Micron Higher friction loss compared to PPCH Pipe due to rough inner surface PPCH FR Pneumatic Pipes R.A. Value 0.1 Micron Least friction loss due to mirror finish inner surface Maintenance related to corrosion and erosion Heavy maintenance due to corrosion and erosion Maintenance due to corrosion and erosion NIL Maintenance due to excellent corrosion and erosion resistance Quality Air Due to erosive atmosphere in pipe line, Solid particle run with Air in Piping. Which one effect to All Accessories Due to erosive atmosphere in pipe line, Solid particle run with Air in Piping. Which one effect to All Accessories No Chance Because of 100% Non Erosive & Non Corrosive Technology Leakages related to joining system 100 % chances of leakages due to threaded joints 100 % chances of leakages due to push fit joints depending on O rings Leak proof and indissoluble joints due to socket fusion joining system Life expectancy related to lesser costing Maximum 5 years of life with maintenance 5 years of life with maintenance 25 years of life without sagging and with nice esthetic view Maintenance Energy Saving Very High Maintain ace Due to Metal Pipe Very High Energy consumption Due to Higher Friction Loss & Head Loss. Maintenance Due to Push Fit type system Moderate Energy consumption Due to Friction Loss & Head Loss. Nil Maintenance Due to Non Erosive Socket Fusion Technology Energy Saving Due to Least Friction Loss & Head Loss

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9 Annexure: 4 Warrantee / Life Expectancy Chart as per DIN 8077 /78 TEMPERATURE Of Deg C TIME IN OPERATION (YEARS) PRESSURE LINE PN 10 PN 12.5 PN 16 PN 20 MAXIMUM ALLOWABLE OVER PRESSURE to 50 Deg Temperature 51 to 100 deg

10 Annexure: 5 - SUPPORT DISTANCE CHART FOR PPCH FR Pneumatic Pipes Table to determine support intervals with respect to Temperature & outside Diameter for Water & Fluid Transmission Outside Temperature Of Deg 0 C Diameter Support Intervals in cms. OD(mm) Annexure: 6 PHOTOGRAPHS FOR INSTALED ANJNEY PPCH FR PNUMETIC PIPES & FITTINGS

11 Subject:-Utility Line Photo Subject:-Process Piping Subject:- Highly Corrosive Chemical Application Subject:-Acid Line Application

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13 Annexure: 7 Customer Satisfaction Certificates :

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