xfume Fume Extraction Torch

Transcription

1 TECHNOLOGY FOR THE WELDER S WORLD xfume Fume Extraction Torch Let s Clear the Air. Every welding job generates fumes and smoke that might be hazardous if inhaled. Based on the well established torch series MB the xfume fume extraction torches offer efficient fume extraction through the torch. This latest generation of fume extraction torches is lighter and offers improved ergonomics. Special design solutions guarantee efficient smoke removal directly at its source without affecting the protective gas shield. The Features: Direct extraction at the arc guarantees improved protection of the welder s respiratory system Problem-free installation in all existing MIG/MAG welding stations Small extraction tube diameter and threaded low profile consumables for better accessibility Light weight cable offers considerable saving of weight for optimum handling & reduced fatigue Mechanical encapsulated trigger - increased lifetime Handle with extraction control and swivel joint optimized handling 1

2 MIG/MAG Fume Extraction Torches xfume Air and liquid cooled Innovations in Detail: : Threaded Access Tapered Consumables Provides better accessibility. Slip-on consumables also available. 2: Rubberized Grip Insert Operator comfort and control 3: Light Weight Cable Reduced operator fatigue 4: External air regulation Ergonomically placed 5: Completely encapsulated mechanic trigger Optimum protection against contamination from welding fume particles 2

3 Ordering Chart FG 3 15 H - 35 L Amp Cable Length Nozzle Wire Size Back End FG - Fume Extraction Gun Amperage Amp (Air-cooled) Amp (Air-cooled) Amp (Water-cooled) Cable Length Feet Feet Feet Nozzle H - High-flow Threaded (60 o Swanneck) S - High-flow Slip-on (60 o Swanneck) Back End E - Euro HT - Tweco 4 L - Lincoln Ext Gas L1 - Lincoln 10 L2 - Lincoln Power MIG M - Miller Wire Size Inches Inches Inches Inches xfume Competitive Comparison Balance weight [g] : Optimized cable assembly Due to the optimized cable assembly components, as well as an increased cross section, the flow volume increased by 20% for cooler wear parts and longer life. 7: Machine-side connection Direct mount to feeder or Euro connection xfume 300T Competitor 1 Competitor 2 Competitor 3 Competitor 4 Up to 27 percent less balance weight in comparison to competitors. 3

4 MIG/MAG Fume Extraction Torches xfume Air and Liquid Cooled xfume 300 Threaded xfume 300 Slip-on Technical data Type Cooling Rating Duty cycle Wire-Ø CO 2 Mixed Gases (%) (inches) (mm) xfume 250 air 250 A 220 A mm xfume 300 air 300 A 270 A mm xfume 500 liquid 500 A 450 A mm *Hint * for liquid cooled torches: To protect the cable assembly components against overheating, we recommend an post cooling time of at least four minutes. Consumables xfume 250 xfume 300 & 500 Fume Shroud (Slip-on) Ø mm 85mm Ø 34 Ø 24.3 Ø Gas Nozzle (Slip-on) xfume mm xfume 300 xfume mm 76 mm Ø A Ø 20 Ø B Ø 24 Ø C Ø 24 Part Nos. (Slip-on) Nozzles Ø A Ø B Ø C Cylindrical Ø Ø Ø Conical *Ø *Ø *Ø Conical Ø Ø Ø

5 Wear Parts xfume 250 xfume 300 & 500 Fume Shroud (Threaded) Ø mm 50 mm 50 mm Ø 24 Ø 32 Ø 24 Ø 32 Ø Standard Standard Reverse Suction 1 Gas Nozzle (Threaded) 50 mm 55.5 mm Ø 12.5 Ø 24 Ø 16 Ø Part Nos. (Threaded) Nozzles xfume 250 xfume 300 xfume 500 Conical Fume Shrouds Standard Brass* Heavy Duty Black Steel Reverse Suction Brass mm 28 mm 30 mm 28 mm 30 mm Ø 8 Ø 8 Ø 10 Ø 8 Ø 10 Contact tip (10 pcs.) *M6 M6 *M8 M6 *M8 E-CU* Ø Ø Ø Ø Ø Ø Ø Ø E-CU for AL Ø Ø Ø Ø Ø Ø CuCrZr Ø Ø Ø Ø Ø Ø Ø Ø * Designates factory standard 1 Optional, order separately 5

6 MIG/MAG Fume Extraction Torches xfume Tip Holders, Diffusers and Liners xfume 250 xfume 300 xfume mm M6 M6 M6 / M8 M8 M6 / M8 Contact tip holder (10 pcs.) M6 * M8 * * mm 25 mm M10x1 20 mm 32.5 mm 28 mm Gas diffuser (10 pcs.) Standard * * * High Temp Liners for steel wires xfume 250 xfume 300 xfume 500 Insulated steel liner Insulated steel liner Insulated steel liner Uninsulated steel liner Uninsulated steel liner O-ring Collet Liners for stainless wires xfume 250 xfume 300 xfume 500 Liner C-TFE (for 10 gun) Liner C-TFE (for 12 & 15 gun) Liner C-TFE (for 10 gun) Liner C-TFE (for 12 & 15 gun) Liner C-TEF (for 10 gun) Liner C-TEF (for 12 & 15 gun) Liner parts xfume 250 xfume 300 xfume 500 Liner C-TFE Bulk Liner C-TFE Bulk Collet Plastic Liner Collet Plastic Liner O-Ring 3.5X1.5mm Liner Support for small PA Liner (specify feeder) **129.xxxx **129.xxxx **129.xxxx * Designates factory standard. ** Specification required for feeder. 6

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8 Fume Extraction Equipment FES-200 & FES-200 W3 Optimum Fume Protection Optimum protection Over the past few decades gas metal arc welding (GMAW) has become the chief joining process in nearly all industrial manufacturing fields. Due to the often tight quarters where welding tasks are performed, welders must share air with the welding process. This creates air quality hazards for the welder, as not only are vapors produced from unclean work-piece surfaces, there are also metal oxides contained in welding fumes. During the welding process floating particles and ultra-fine micro particles contaminate the air the welder breathes as well as the air available to the entire area. To address and minimize these issues, trade associations and safety associations from all over the world have recommended that the removal of these fumes begin at the origin of the weld. This is only achievable with a torch that possesses fume extraction directly at the arc. As you can see the below, the difference in air quality with and without fume extraction makes an incredible difference. The Difference MIG/MAG-torch without fume extraction xfume fume extraction torch Welding fumes captured Right where they form! These extraction-integrated torches have a clear advantage due to the fact that extraction takes place directly at the arc. Thus, the welder can continue to weld normally without needing to take constant breaks to adjust the exhaust hood. 8

9 FES-200 and xfume The ideal system The high-vacuum extraction units FES-200 and FES-200 W3 with the xfume torches constitute the perfect system to extract welding fumes most effectively. Hence, the welder and his environment are best protected, and the most productive work enabled. Measurement of the extraction efficiency In a measurement of the extraction efficiency of the FES-200 in combination with the extraction torch from different manufacturers against DIN test standards 1 resulted in welding fume particle extraction from 330 amps and up to 95%. The xfume from ABICOR BINZEL achieved the best results. W3 certification The FES-200 W3 was developed specifically to meet the demands of chrome and nickel material joining, and is certified by the Institute of Work Safety with the W3 license for all welding applications or related procedures with emissions suitable to KMR /1.2 materials 2. Thus, this device enables the filtering of the exhaust, and work to be conducted without these otherwise harmful effects. Classification of welding fumes Fume Class Separation (%) Application W1 95 Non-alloyed steel, alloyed steel with alloy components e.g. Ni and Cr, low-alloyed steel, x 5% W2 98 Same as W1, plus alloyed steel with alloy components e.g. Ni and Cr (5% x 30%) W3 (highest separation grade) 99 Same as W2, plus alloyed steel with alloy components e.g. Ni and Cr (highly alloyed steel with x 30% Ni-based alloys) ¹ ¹ Measurements in test taken according to DIN ISO ² ² List of carcinogenic, mutagenic, or toxic to reproduction materials 9

10 Fume extraction unit FES-200 Advantages that speak for themselves: Automatic start/stop function included in basic equipment Integrated manual filter cleaning for longer use Filter for dust class M with separation rate according to DIN EN > 99 % A filter contamination meter; indicates when filter requires service or replacement Illustration 1: Filter cleaning system Cleaning spear Integrated check-valve Illustration 2: Dust collection pan Illustration 1: Filter cleaning system All of the FES-200 units enable the manual cleaning of the filter cartridge through a unit-integrated rotating nozzle that operates via air pressure. This function provides for effective cleaning and long filter lifespans. Illustration 2: Dust collection pan All of the extracted particles collect in the dust collection pan and are then easily disposed of in the convenient PVC bags. Illustration 3: Automatic start/stop function The operation of the FES-200 with the automatic start/stop function prevents unnecessary noise, reduces energy consumption, and lengthens the lifetime of the motor. Included, is the necessary start/ stop shunt that enables the FES-200 to start and function simultaneously with the welding process. 10

11 16 Foot connector hose and hose connection Lockable dust collection pan for separate operations 115 V/60 Hz Weighs approx lbs (23 kg) 12 Month warranty Illustration 3: Automatic start/stop function Illustration 4: Pressure gauge Optional exhaust box to expel air Illustration 4: Pressure gauge Welding fumes contain particles of dirt that clog the filter cartridge over time. This increases the pressure inside of the unit. The pressure gauge makes it clear when the filter should be cleaned. Hence, effective extraction and optimum protection for the welders is guaranteed for the long term. Technical data: FES-200 Dimensions: 500 mm long; 210 mm wide; 590 mm high Weight: approx lbs / 23 kg Max. airflow: 200 m 3 Compressed air inlet: psi / bar Connection diameter: 50 mm Max. pressure: Pa Voltage: 115 V Motor output: 1.1 kw Filter: Filter for dust class M, 0.8 m 2 11

12 Fume Extraction Unit FES-200 W3 Advantages that speak for themselves: IFA certified W3 license Filter with separation rate of DIN EN > 99.9% Weighs approx lbs (23.5 kg) Automatic start/stop function included as standard equipment Integrated manual filter cleaning system for longer uses Illustration 1: Changing the filter cartridge Cleaning spear Additional stopper cap Illustration 2: Dust collection pan Illustration 1: Changing the filter cartridge The special filter cartridge developed for the W3 welding fume separation class enables a contactless contamination-free, filter change. Illustration 2: Dust collection pan All of the extracted particles collect in the dust collection pan and are then easily disposed of in the convenient PVC bags. Illustration 3: Automatic start/stop function The operation of the FES-200 with the automatic start/stop function prevents unnecessary noise, reduces energy consumption, and lengthens the lifetime of the motor. Included, is the necessary start/stop shunt that enables the FES-200 to start simultaneously with the welding process. 12

13 A filter contamination meter; only clean when necessary Additional audible clean indicator Contactless filter replacement Exhaust baffle plate prevents dust on the ground from being disturbed Audible clean indicator Illustration 3: Automatic start/stop function Illustration 4: Pressure gauge Stopper cap replaces check valve Illustration 5: Air baffle plate Illustration 4: Pressure gauge Welding fumes contain particles of dirt that clog the filter cartridge over time. This increases the pressure inside of the unit. The pressure gauge makes it apparent when the filter should be cleaned. Hence, effective extraction and optimum protection for the welders is guaranteed for the long term. Illustration 5: Air baffle plate In most welding areas the ground is covered with dust and dirt particles, the air baffle plate on the W3 prevents any disturbance of this dust, hence, furthering the air purity by eliminating this contami nation factor. Technical data: FES-200 W3 Dimensions: 630 mm long; 210 mm wide; 590 mm high Weight: approx lbs (23.5 kg) Max. airflow: 200 m 3 Compressed air inlet: psi / bar Connection diameter: 50 mm Max. pressure: Pa Voltage: 115 V Motor output: 1.1 kw Filter: Filter for dust class H13, 0.8 m 2 13

14 Fume extraction unit & Accessories FES-200 & FES-200 W3 Complete extraction unit 1 2 Extraction unit package includes: Extraction hose with sleeve, L = 5.00 m Start/stop shunt 10 dust collection bags Filter cartridge Replacement parts and accessories Pos. Description Part-No. 1 Complete unit FES-200 (115 V, 60 Hz) US 2 Complete unit FES-200 W3 (115 V, 60 Hz) Carbon brush (115 V) (2 required) Filter cartridge FES-200* Carbonized filter FES Filter cartridge FES-200 W Carbonized filter FES-200 W3* Hose with sleeve, L = 16 ft (5.00 m) Adapter ring (connection for two hoses) Start/stop shunt, 4-pole N/S Start/stop shunt, 7-pole Dust collection bag (w/o pan) Exhaust casting FES-200 (optional) Adapter ring FES-200 / xfume (50 / 44 mm) N/S Magnetic suction funnel for standard MIG-guns N/S Foam Adhesive seal f/filter chamber (bulk per meter) N/S Switch on/off FES-200/FES-200 W3 rectangular * Standard filter for FES-200 and FES-200 W3. 14

15 FUME EXTRACTION SYSTEM FEC. weld fume extraction with cyclone technolgy! 15

16 Mobile, flexible, efficient Clean solutions for tough industrial use. Fume extraction system FEC New cyclone technology for a longer service life. Harmful welding gases are created during welding. The new FEC (Fume Extraction Cyclone) weld fume extractor with inno vative cyclone technology is the ideal system supplement for ABICOR BINZEL fume extraction torches such as the xfume. It combines the highest suction output and intelligent, energy-efficient functions with simple handling. Mobile high vacuum extraction system. The FEC works with the highly efficient cyclone technology. This guides the extracted air through the filter container in an optimized flow pattern. Particles contained in the air are pressed against the container wall through the centrifugal force, separating them upstream from the filter and depositing them in the FEC s dust collecting drawer to reduce filter cleaning. The filter remains efficient for longer periods, and requires less cleaning. As a mobile extractor the FEC is considerably more flexible and efficient than stationary, central or hall extractors. It extracts fumes that are created during welding with a high vacuum of 19,000 Pa, a market-leading suction output. Thanks to its low weight, stable base, secure stand, and the robust rollers with solid rubber tires, the FEC is particularly suitable for everyday industrial use. The new FEC can be transported comfortably and quickly wherever needed. Quick and easy filter cleaning function. The new filter cleaning concept with an LED display makes the FEC particularly efficient. Instead of expensive disposable filters, a long-life filter is used that can be cleaned quickly and simply with a rotating cleaning lance operated by compressed air. The lance only has to be moved up and down a few times in the housing to remove the weld fume particles from the filter surface. These then fall down into the dust collecting drawer and can be disposed of as domestic waste. Integrated Start- Stop System for quiet operation. The FEC extractor can be connected to all standard air- or water-cooled fume extraction torches. It is coupled directly to the welding process via a standard integrated measuring shunt which cradles the work clamp cable and provides an automatic startstop function. When the user starts the welding process, extraction starts automatically. This reduces noise emission, saves energy, and lowers electricity costs. 16

17 Welding s cleanest combination Mobile welding fume extraction in a class of its own. Combined with the industry standard xfume MIG torch. The mobile fume extraction system FEC combines the highest suction output and intelligent energy-efficient functions with simple handling and also offers numerous advantages over standard suction devices: Classification of welding fumes Fume Class Separation (%) Application Cyclone technology for particle pre-separation to protect the filter surface reduced cleaning intervals Integrated filter cleaning concept long-life filter can be cleaned easily and quickly Contamination-free waste disposal of the welding dust by encapsulated de-dusting system and bag With 115 lbs / 25 kg and smooth-running full-cushion wheels perfect for variable application sites Robust & quiet due to thick-walled plastic case Integrated automatic start-stop system reduces operation expenses and wear Optional with start-stop-measuring caliper Available W3 model available W1 95 Non-alloyed steel, alloyed steel with alloy components e.g. Ni and Cr, low-alloyed steel, x 5% W2 98 Same as W1, plus alloyed steel with alloy components e.g. Ni and Cr (5% x 30%) W3 (possesses the highest separation grade) 99 Same as W2, plus alloyed steel with alloy components e.g. Ni and Cr (highly alloyed steel with x 30% Ni-based alloys) Fume extraction system FEC (Technical data) Weight: Max. air flow: Connection diameter: Max. vacuum: Noise level: Voltage: Engine performance: Filter: Fume Class: Dimensions: approx. 115 lbs. / 25 kg 230 m³/ h ~2 inch (50 mm) 19,000 Pa 76 db (A) 115 V, 50/60 Hz 1.1 kw filter dust class M (W1 model) filter dust class H13 (W3 model) W1 and W3 length 590 mm; width 425 mm; height 825 mm 17

18 Highly efficient cyclone technology! Reduced cleaning intervals. FEC in detail (items not to scale) Rotating cleaning lance powered by compressed air Main filter cartridge Efficient extraction and simple operation The FEC works with the highly efficient cyclone technology and separates particles upstream from the filter. Less cleaning and longer life! Control element FEC 18

19 At a glance! Order overview and technical data. Connection suction hose Integrated automatic start-stop system LED Display* * As soon as the negative pressure in the filter due to contamination is too high, the LED display signals the need for cleaning. Fume extraction system FEC (Order overview) Description Part.-No. FEC (115 V), W FEC (115 V), W Pos. Designation Part.-No. 1 Carbon brushes 115 V Main filter cartridge Main filter cartridge H13 / W3 (carbonated poly.) Exhaust air filter not ill. Dust collection bag Suction hose with sleeves, L = 5.00 m Connector for suction hose Adapter ring for xfume (50 / 44 mm) Flexible funnel nozzle, magnetic with base

20 T E C H N O L O G Y F O R T H E W E L D E R S W O R L D. 20 Binzel S.A DE C.V. Municipio Pabellon de Arteaga 102 Valle De Aguascalientes, San Francisco de los Romo, Ags. Mexico Phone: +52(499) Fax: +52(499) info@binzel.com.mx ABICOR BINZEL USA, Inc. 650 Medimmune Court, Suite 110 Frederick, MD Phone: Fax: customerservice@abicorusa.com LIT Printed in USA CopyrighT ABICOR BINZEL USA, Inc.