BXD. Multi functional milling cutters. For Aluminum and Difficult-to-cut Materials. GL breaker B027G

Transcription

1 Seies expnsion, L beke! 0.. Updte B0 o Aluminum nd Difficult-to-cut Mteils Multi functionl milling cuttes nge of milling cuttes fo high pefomnce mchining of luminum lloys nd het esistnt mteils. ylow esistnce geomety nd insets with igid tool body. High luminum emovl tes of moe thn,000 cc/min. ylct New DLC-coted insets fo outstnding luminum lloy mchining pefomnce. ynew offset shnk type fo deepe milling! ynew low esistnce L beke fo luminium lloys! L beke

2 Milling Cuttes fo Aluminum nd Difficult-to-cut Mteils yetues Low sistnce & High Rigidity s Specilly designed insets fo cuttes to give excellent pefomnce nd high efficiency milling on wide nge of mteils eed foce Pincipl foce Competito's beke L beke Bck foce Cutting esistnce of <Cutting conditions> : JIS A0 Cutting speed:,000m/min Width of cut : 0mm Depth of cut :.0mm L beke L beke chieved % lowe cutting esistnce comped to the type beke. (When mchining luminium lloys) ctue esistnce of <Cutting conditions> : JIS SC Cutting speed: 0m/min Width of cut : mm Depth of cut : mm : XDT0PDR-08 (VPT) Double phsed helicl ke ngles Helicl flnk Concve cutting edge Competito's beke (VPT) ctue eed pe tooth Multi functionl milling fo excellent mping nd ovell pefomnce. xrmping 000 with ømm... mping ngle 000 with ø0mm... mping ngle. vd copying nce milling zshoulde milling cpocketing No need fo pe-mchined holes when pocketing. Up to mm sinking depth is possible. mm bslotting mhelicl cutting

3 de etues LCT Highly we nd fctue esistnt mico-gin cemented cbide T coupled with Mitsubishi's unique, weld esistnt DLC coting povides bette sufce finishes nd enbles stble, high-gde mchining without bus. LCT fo both wet nd dy mchining. Dy mchining exmple in A0 LCT No welding on ke fce No bus Competito s cbide gde Welding on ke fce Bu fomtion coted (Al,Ti)N Mico-gin cemented cbide T VPT coted We nd fctue esistnt T substte coupled with MIRACL coting. o high oxidtion esistnce nd dhesion stength to impove tool life on wide nge of difficult to cut mteils. <Cutting conditions> : 000RSAS : XDT0PDR-08 : JIS A0 Cutting speed : 0m/min eed pe tooth: 0.0mm/tooth Depth of cut : =.0mm, e=8.0mm Cutting time : 0 min Dy, Down cutting Secue High-evolution Milling! T Mico-gin cemented cbide with supeio esistnce to we nd fctuing. T ensues stble cutting nd efficient mchining of luminum lloy. The specil mio tetment on the ke fce pevents chip welding fo elibility nd longe tool life. Specilly designed scews nd Mitsubishi's popiety "Anti ly " mechnism (AI mechnism) guntees secue nd sfe high evolution milling. Mx. evolution (min - ) Single edge type AI mechnism Cutting edge dimete xcellent Wll Accucy Specilly designed -clss insets with helicl cutting edge fo excellent wll ccucy. δ Wll sufce ccucy δ (μm) Dt obtined fom pefomnce tests with 000RSA nd 000R0SAS Nose dius : R. :,000min - eed pe tooth: 0.mm/tooth Width of cut : mm : JIS A0-T Wet cutting 0 Wll sufce ccucy vies depending 0 0 on the dimete of the tool. Depth of cut

4 Milling Cuttes fo Aluminum nd Difficult-to-cut Mteils y Abo type ig. ød ig. ød ig. ø0 ød ø0 ød ø W ø W ø ø00 L8 L L8 L ød ød W L L L8 L L ød8 ød Set bolt Light Alloy Cst Ion enel Steel Stinless Steel Hdened Steel ød8 ød ød ø0 ø ø ø00 ø Dimete ø0 ø0, ø ø ø00 ø Right hnd tool holde (R) only. The following clmp bolts e supplied with espective cutte Set Bolt Ode Numbe LSH HSC00H 000H H 00H MBA00H z x c ød8 ød eomety z x c Dimensions Cone Ode Numbe R D L L L8 D8 W D D D A0RA M A0RA A0RA A. R00CA R000DA R0A A0RB -00A0RB M B.0-0A0RB R00CB R0B A0RA -0A0RA R000DB A R00CA R000DA R0A A0RB -0A0RB B R00CB R000DB R0B Type Note) Abo types fo ttchment to the D cutte dimension Stock Numbe of Teeth Weight (kg) Mx. Depth of Cut Rmping Angle ( ) z x Mx. Allowble (min - ) Clmp Scew Wench,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000,000 TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw xtkyd xtkyd xtkyd xtkyd xtkyd xtkyd xtkyd xtkyd xtkyd xtkyd igue XDT0 PDpR-pp XDT0 PDpR-Lpp XDT0 PDpR-pp XDT PDR-pp XDT PDR-pp Centeing Loction Dimete (D) Abo Type ø SM, SMA ø MC, SM ø. MA, MC Note ) The mximum llowed evolutions e set to ensue tool nd inset stbility. Note ) When using the tool t high evolutions, ensue tht the tool nd bo e coectly blnced. ø. MA, SMB ø8. MA, MB SMB, SMC : Inventoy mintined.

5 y Shnk type ig. : Stight shnk ød ød ig. : Offset shnk L L ød ød L L Type A B A B Mx. Dimensions Rmping Allowble Cone Ode Numbe Angle ( ) (min R D ) L L D Clmp Scew Wench 000RSASA SASA 8SASA SASA SASA ,000 8,000,000,000,000 TSSL TSSL TSSL TSSL TSSL ztkyw ztkyw ztkyw ztkyw ztkyw. 0SASA 0 0,000 TSSL ztkyw 0SASA 0 0,000 TSSL ztkyw RSALA SALA 000R8SALA SALA 0SALA 000RSASB SASB 8SASB SASB SASB 0SASB 0SASB 000RSALB SALB 000R8SALB SALB 0SALB ,000,000,000,000,000,000 8,000,000,000,000,000,000 8,000,000,000,000,000 TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL TSSL ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw ztkyw 000RSASA 0 8,000 TSS xtkyd SASA 0,00 TSS xtkyd.0 0SASA 0 0 8,000 TSSL xtkyd.0 000RSASB 0 8,000 TSS xtkyd SASB 0,00 TSS xtkyd.0 0SASB 0 0 8,000 TSSL xtkyd Type Stndd Long xt long Stndd Long Long Stndd xt long y nd inset cone dius combintion Stock Note ) The mximum llowed evolutions e set to ensue tool nd inset stbility. Note ) When using the tool t high evolutions, ensue tht the tool nd bo e coectly blnced. Numbe of Teeth igue z Right hnd tool holde only. x XDT0 PDpR-pp XDT0 PDpR-Lpp XDT0 PDpR-pp XDT PDR-pp XDT PDR-pp Applicble inset Cone R () 000R pppppppa XDT...-0 XDT...-L0 A 000RpppppppA 000RpppppppA 000R pppppppa 000RpppppppB 000RpppppppB R R R. R. R.0 R.0 R. R.0 R.0 XDT XDT...-L08 XDT...- XDT...- XDT...- XDT...-0 XDT...- XDT...-0 XDT...-0 Note ) Plese only use the holde nd inset cone dius combintions shown bove. Note ) XDT.-L08 nd - insets e comptible only with the 000R pppppppa type holde. B

6 Milling Cuttes fo Aluminum nd Difficult-to-cut Mteils Cutte Type Wok Mteil She P M K N S H Steel Stinless Steel Cst Ion Non-feous Metl Het-esistnt Alloy, Titnium Alloy Hdened Steel Ode Numbe XDT 0PDR-L0 0PDR-L08 Clss Honing VPT LCT Coted Stock Cbide T (guide) : : Stble Cutting : enel Cutting : Unstble Cutting Honing : : Round L L : Shp Dimensions S.. eomety L 0 L S XDT 0PDR-0 0PDR-08 0PDR- 0PDR- 0PDR- 0PDR-0 0PDR- 0PDR-0 0PDR-0 XDT 0PDR-0 0PDR-08 0PDR- 0PDR- 0PDR- 0PDR-0 0PDR- 0PDR-0 0PDR-0 XDTPDR-08 PDR- PDR- PDR-0 PDR-0 PDR L 0 L 0 L L L L S S S : Inventoy mintined. : Non stock, poduced to ode only. commended N S M P Wok Mteil Hdness de Aluminum Alloy Titnium Alloy Het-esistnt Alloy (Inconel etc.) Stinless Steel (JIS SUC0 etc.) Mild Steel (JIS SS00, S0C etc.) Cbon Steel, Alloy Steel (SC, SCM0 etc.) Hdened Steel (JIS SKD etc.) <0HB <HB <HB 0HB 00HRC LCT T VPT VPT VPT VPT VPT VPT VPT 000 (0000) 0 (00) 0 (0) 0 (0) (00) 0 (0) 0 (0) 0 (000) eed pe Tooth 0. (0.0.) 0. (0.0.) 0. (0.0.) 0. (0.0.) 0. (0.0.) 0. (0.0.) 0. (0.0.) 0. (0.00.) igues bove e guide lines fo optimum genel use. They my vy depending on mchine igidity, wok clmping nd length of tool ovehng. When using ø shnk type, set the tble feed t unde 0.0mm/tooth nd mintin obsevtion duing cutting. Plese djust the tble feed when using long- nd ext-long-shnk types. Plese djust the tble feed when mp mchining (commended feed: 0.0mm/tooth unde).

7 Appliction xmples (de) 000RSASA (&.) XDT0PDR-L0(T) JIS A0 000R0(ø) XDT0PDR-08(T) JIS A0-T 000R00CA XDTPDR-08(T) JIS A0 Mchine BT0 M/C (M/C (BT0 0KW)) M/C (BT0 KW) Depth of Cut Width of Cut eed pe Tooth Chip Dischge (min - ) (cc/min) 0,000.,0 0,000,. 0.,0,000, ,00 sult The spindle lod eding of the beke ws only 0%, but the L beke ws even lowe t 0%, theefoe demonstting lowe cutting esistnce. chieved moe thn times longe tool life. No vibtion nd no inset fctuing. (de) 000RSASA XDT0PDR-(T) JIS A0-T 000RSASA XDT0PDR-0(T) JIS A0 000RSASA XDT0PDR-0(T) Aluminum lloy M/C (BT0 0KW) M/C (BT0 KW) M/C (BT0 KW) Depth of Cut Width of Cut eed pe Tooth Chip Dischge (min - ) (cc/min) 0,000,0 0.,8, , sult obtined excellent wll sufce ccucy. chieved moe thn 0 times longe tool life. displyed low esistnce nd chieved long tool life. (de) 000-0A0RA XDT0PDR-0(LCT) JIS A A0RA XDT0PDR-08(LCT) JIS A0 000RSASA XDT0PDR-08(VPT) JIS SUS0 M/C (BT0 KW) M/C (BT0 KW) M/C (BT0 8.KW) Depth of Cut Width of Cut eed pe Tooth Chip Dischge (min - ) (cc/min),00,08. 0.,000,88 0.,0, sult LCT poduced supeio sufce finish comped to the competitos non-coted cbide gde tht geneted dull sufce finish. Less welding nd longe tool life fte moe thn hou dution of mchining time with i blow. The tool could be used on smlle BT0 type spindle mchining cente becuse of the low cutting esistnce of insets.

8 Milling Cuttes fo Aluminum nd Difficult-to-cut Mteils Appliction xmples (de) 000R0A XDT0PDR-(VPT) JIS Ti (ALV) Competito's (de) A0RA XDT0PDR-0(VPT) JIS SC Mchine Depth of Cut Width of Cut eed pe Tooth Chip Dischge sult (min - ) (cc/min) M/C (BT0 KW) Noml chips 0mm Impoved chip contol. Lowe cutting esistnce. xcellent sufce ccucy nd finish. M/C (BT0 KW) Iegul chips 0mm Mchine (min - ) Depth of Cut Width of Cut Pick feed eed pe Tooth sult M/C (BT0 KW),0 0.0 Wll sufce ccucy is 0.00mm. Lowe cutting esistnce nd highe sufce finishes. Plese note tht the mchining pefomed in the pliction exmples is dependent on the igidity of the mchine used nd the igidity of the wokpiece nd clmping. Opetionl uidnce Use only pescibed insets nd pts. The mximum llowed evolutions e set to ensue tool nd inset stbility. nsue tht the cutte opetes unde the mximum llowble evolution. ven when opeting unde the mximum llowble evolution, if the spindle evolution is equl to o highe thn the vlues shown in the following tble, we ecommend tht the blnce qulity gde (with bo) confoms to 0 o highe bsed on "JIS B 00". Cutting dge Dimete (min - ) Type ø,000 ø,00 Plese use specil clmping bolt when using the bo type with though coolnt holes. Cutting tools hve shp cutting edges nd hndling them with be hnds my cuse injuies. Alwys we potectos such s gloves in hndling indexble insets. Alwys ply the ecommended clmp toque vlues s shown below. 000 : N m ( kgf cm) 000 : 8N m ( 8kgf cm) o You Sfety Don't hndle insets nd chips without gloves. Plese mchine within the ecommended pliction nge nd exchnge expied tools with new ones in dvnce of bekge. Plese use sfety coves nd we sfety glsses. When using compounded cutting oils, plese tke fie pecutions. When ttching insets o spe pts, plese use only the coect wench o spnne. When using otting tools, plese mke til un to check un-out, vibtion nd bnoml sounds etc. ø0,00 ø0,000 ø,0 ø,0 ø00,000 ø,00 The Scope of the gisttion: Design, Development nd Poduction of Cemented ISO 00:00, ISO 00: Cbide Tools nd Cbide (JSAQ0) (JSA0) Blnks ISO 00:00 (JSAQ0) The Scope of the gisttion: Design, Development nd Poduction of Cutting Tools, We-esistnt Tools, Rock Dilling Tools, Cemented Cbide Blnks nd Coted Poducts gisttion No. 00RC-A00 (ifu Plnt) MITSUBISHI MATRIALS CORPORATION Ae Mketing & Opetions Dept. KC bldg., 8, --, Yokomi, Sumid-ku, Tokyo 0-00, Jn TL AX MITSUBISHI MATRIALS U.S.A. CORPORATION Hedqutes 0, stmn Steet, Ivine, Clifoni,, USA TL AX MMC HARTMTALL mbh Comeniusst., 00, Meebusch RMANY TL AX +--8 MMC MTAL SINAPOR PT LTD. 0, Aumugm Rod, #0-00 Lion Industil Bldg.,0, SINAPOR TL +--0 AX +-- Mitsubishi Cbide Home pge : (Tools specifictions subject to chnge without notice.).( - )