G I E N A N T H I S METALLOVATION

Transcription

1 G I E N A N T H I S METALLOVATION 1

2 METALLOVATION Innovative metal design - tailor-made to our customer s needs 2

3 ABOUT G I E N A N T H 3

4 LOCATIONS Eisenberg Hand and machine molding divisions Melting shop with cupola and induction furnaces Core production with 9 shooters (Cold-Box, Beta-Set & Beta-Set Chromium Ore) 5 Disamatic-molding lines Hand molding division: tons per part Up to a maximum of 28,000 tons p.a. Machine molding division: kg per part Up to a maximum of 78,000 tons p.a. Fronberg Hand molding division Melting shop with induction furnaces Core shooting machines & Manual core shop tons per part Up to a maximum of 11,000 tons p.a. 4

5 LOCATIONS Eisenberg Fronberg An impressive industrial complex of 33,500 m² with modern metal workshop, neo-classical mansion, Hammerweiher and own country park is a worthwile testimony of the early industrial development of Palatine. The iron works was built on a small island, surrounded by the Hammergraben and the river Naab, founded more than 500 years ago. 5

6 HISTORY 280 years of foundry history Foundation as large forging hammer in Eisenberg Start of production for automotive industry 1964 Start of large-scale mass production on Disamatic molding lines Company health insurance is established Start of production of crankcases for large engines 6

7 HISTORY 280 years of foundry history 2002 Introduction of robotics in hand molding division 2007 Extention of hand molding 2009 Modernization of fettling shop and installation of sand blasting equipment (Fronberg Guss) 3D measurement with optical scanners Modernization and capacity expansion of hand molding division Acquisition of Fronberg Guss GmbH (founded in 1449) 2008 Hall extension for large castings & capacity expansion of cooling area (Fronberg Guss) 7

8 HISTORY 280 years of foundry history Modernization of fettling shop hand and machine molding Extension of logistics capacity (Fronberg Guss) Installation of a smart control system of sand reclamation for machine molding division 2016 Optimization of logistics with extended storage capacity automated wire feeding system in melting shop 2013 Capacity expansion and automation of core shop (Fronberg Guss) 2015 Investment in automatic Disamatic molding line of latest generation 2017 Optimization of sand reclamation in machine molding division 8

9 FACTS & FIGURES 2016 Turnover Hand molding 34% 130 m EUR turnover 80,000 tons delivered 800 employees Machine molding 66% 9

10 EXPORT MARKETS 10

11 G I E N A N T H PRODUCTS 12

12 G I E N A N T H CRANKCASES 13

13 CRANKCASES Product portfolio Material GJV-300 to GJV-450 EN-GJS LT to EN-GJS EN-GJL-250 to EN-GJL-300 Part weight 1 12 tons Production process Hand molding 14

14 G I E N A N T H MECHANICAL PARTS 15

15 MECHANICAL PARTS Product portfolio Material EN-GJS LT to EN-GJS EN-GJL-250 to EN-GJL-300 Part weight up to 12 tons Production process Hand molding Core-intensive parts for mechanical engineering 16

16 G I E N A N T H AUTOMOTIVE PARTS 17

17 AUTOMOTIVE PARTS Product portfolio Material GJV-300 to GJV-450 EN-GJS LT to EN-GJS EN-GJL-250 to EN-GJL-300 Part weight up to 20 kg Production process Large-scale mass production in machine molding division 18

18 G I E N A N T H PRODUCTION 19

19 INVESTMENTS & EQUIPMENT Investments of more than 50 m EURO since 2010 Zero defect by 100% inline measuring technology in machine molding Capacity expansion with new Disamatic line of latest generation and modernization of existing lines Modernization of melting shop and installation of modern wire feeding system Modernization and capacity expansion of sand reclamation 20

20 QUALITY MANAGEMENT Certificates ABS Certificate of castings facility and process approval IATF 16949:2016 DIN-EN-ISO DIN-EN-ISO 9001 Energy Management EN ISO RINA Germanischer Loyd Lloyd s Register of Shipping Bureau Veritas

21 G I E N A N T H DESIGN & INNOVATION 22

22 DESIGN Consulting services Right from the beginning: Consulting on material and design Development of new products From first idea to tool making to final raw or finished part Cost optimization based on production optimized product design 23

23 DESIGN Research & Development Material Tailor-made solutions in grey iron, ductile iron and compacted graphite iron in hand and machine molding divisions New material grades such as solid solution strengthened ductile iron Crankcases in compacted graphite iron 24

24 DESIGN Design & Simulation CAD-System Using Siemens NX for providing optimized casting designs from your final part geometry Magma Optimization of mold filling, solidification and component stress using state-of-the-art simulation techniques 25

25 INNOVATION Measurement technology Optical measurement technology Sampling inspection and surface analysis of all product groups using optical measurement technology 100%-testing of the tightest tolerances in automated, linked systems 26

26 INNOVATION Measurement technology Tactile measurement technology State-of-the-art CNC-controlled measuring machines Measuring machines for largest component geometries 27

27 DESIGN Innovative partnership More than just castings. Partner in innovative designs From first idea to final product Perfectly matched to your needs Tailor-made and highest quality. 28

28 G I E N A N T H REFERENCES 29

29 CUSTOMER Crankcases 30

30 CUSTOMER Crankcases 31

31 CUSTOMER Mechanical parts 32

32 CUSTOMER Automotive parts 33

33 CUSTOMER Automotive parts 34

34 HOW CAN WE HELP YOU? 35