Tungsten Carbide Rotary Burrs.

Transcription

1 Tungsten Carbide Rotary Burrs

2 Introduction Procut is an internationally renowned brand of high quality carbide burrs, and forms a key part of ATA Group, a privately owned organisation with over 50 years experience in the supply of metal working solutions to all major industrial sectors. We are committed to providing our customers with high performance products that maximise productivity and reduce costs. Our headquarters and global production centre based in Cavan, Ireland, is accredited to ISO9001:2008 and equipped with the latest CNC technology delivering product of unrivalled quality and consistency. Contents Cuts & Speed Guide 4 5 Standard Burr Range 6 19 A Shape 6 B Shape 7 C Shape 8 D Shape 9 E Shape 10 F Shape 11

3 G Shape 12 H Shape 13 J Shape 14 K Shape 15 L Shape 16 M Shape 17 N Shape 18 RIM Shape 19 Miniature Range Micro Range 23 Long Shank Range Coated Range Router Range 30 Power Cut Range Burr Sets 34 Recommendations For Use

4 Cut Selection Guide Standard Cut s Cut 6 Double cut for general purpose use. Improves control and reduces chips Cut 2 Standard cut for general applications Cut 3 Fast Mill cut for rapid stock removal of softer nonferrous materials including plastics Special Cut s Cut 1 Coarse cut for metal removal and finishing applications on nonferrous metal alloys Cut 4 Fine cut for improved finish on all ferrous metals Cut 5 Foundry cut for maximum stock removal, rough edges and foundry applications Cut 8 Diamond cut for hardest materials and best finishes Cut 9 Chipbreaker cut for fast stock removal. Improves control and surface finish Cut 10 Fast Mill cut with chipbreaker for rapid stock removal Cut Selection Guide Standard Cut s Special Cut s Material Cut 6 Cut 2 Cut 3 Cut 1 Cut 4 Cut 5 Cut 8 Cut 9 Cut 10 Aluminium, Plastic Brass, Copper, Cast Iron, Bronze Unhardened Steel Hardened Steels, Stainless Steels, Nimonic Alloys, Titanium Recommended Highly Recommended

5 Speed Guide Recommended Operating Speeds All Speeds in the table below quoted x 1,000 rpm Aluminium, Plastic Brass, Copper Cast Iron, Bronze Unhardened Steel Hardened Steel, Stainless Steel, Nimonic Alloys Burr Head Diameter Maximum Operating Speeds Speed Range Recomm. Start Point Speed Range Recomm. Start Point Speed Range Recomm. Start Point Speed Range Recomm. Start Point (1/8 ) (1/4 ) mm (3/8 ) mm (1/2 ) (5/8 ) mm (3/4 ) mm (1 ) Recommended Speeds are based on standard length of 45mm / (13/4") max overhang of 10mm (3/8") Maximum recommended operating speeds for extended length s is 15,000rpm 5

6 procut part of the ATA group Cylinder without Endcut Shape: A, ZYA, SA l1 l2 d A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A825253

7 Tungsten Carbide Rotary Burrs Cylinder with Endcut Shape: B, ZYAS, SB l1 l2 d B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B

8 procut part of the ATA group Ball Nosed Cylinder Shape: C, WRC, SC l1 l2 d C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C820253

9 Tungsten Carbide Rotary Burrs Ball Shape: D, KUD, SD l1 l2 d D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D

10 procut part of the ATA group Oval Shape: E, TRE, SE l1 l2 d E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E820253

11 Tungsten Carbide Rotary Burrs Ball Nosed Tree Shape: F, RBF, SF l1 l2 d2 4 F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F

12 procut part of the ATA group Pointed Tree Shape: G, SPG, SG l1 l2 d G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G815253

13 Tungsten Carbide Rotary Burrs Flame Shape: H, SH l1 l2 d H H H H H H H H H H H H H H H H H H H H H H H H H H H H

14 procut part of the ATA group 60º Countersink Shape: J, KSJ, SJ l1 l2 d2 2.5 J J J J J J J J J J J J J J J J J J J J J J825206

15 Tungsten Carbide Rotary Burrs 90º Countersink Shape: K, KSK, SK l1 l2 d2 1.5 K K K K K K K K K K K K K K K K K K K K K K

16 procut part of the ATA group Ball Nose Cone Shape: L, KEL, SL l1 l2 d2 Angle º 8 º 22 º L L L L L L L L L L Angle L L L L L L L L L L L L L L L L L L L L L L Angle L L L L L L L L815333

17 Tungsten Carbide Rotary Burrs Cone Shape: M, SKM, SM l1 l2 d2 Angle º 10 º 22 º M M M M M M M M M M Angle º 10 º 22 º 28 º 28 º 31 º M M M M M M M M M M M M M M M M M Angle º 31 º M M M M

18 procut part of the ATA group Inverted Cone Shape: N, WKN, SN l1 l2 d2 Angle º 10 º 12 º 12 º N N303042E* N N306062E* N N303046E* N N306066E* * Inverted Cone with Endcut Angle º 16 º 28 º 18 º 30 º N N N N N N N N N N Angle º 18 º 30 º N N N N N N820156

19 Tungsten Carbide Rotary Burrs Rim Shape A Rectangle R Radius RA 90º RAR 90º+Rad Profile Shapes l1 l2 d2 Cut A A Cut A RAR RA R RAR A RAR RA R RAR Cut RAR RA R RAR RAR RA R RAR

20 procut part of the ATA group Miniature Range Cylinder without Endcut Shape A, ZYA, SA A A A A A A A A A A A A A A A A Cylinder with Endcut Shape B, ZYAS, SB B B B B B B B B B B B B B B B B Ball Nosed Cylinder Shape C, WRC, SC C C C C C C C C C C C C Ball Shape D, KUD, SD D D D D D D D D D D D D D D D306063

21 Tungsten Carbide Rotary Burrs Oval Shape E, TRE, SE E E E E E E E E Ball Nosed Tree Shape F, RBF, SF 4 F F F F F F F F F F F F Pointed Tree Shape G, SPG, SG G G G G G G G G G G G G Flame Shape H, SH H H H H H H º Countersink Shape J, KSJ, SJ 2.5 J J

22 procut part of the ATA group Miniature Range 90º Countersink Shape K, KSK, SK 1.5 K K Ball Nosed Cone Shape L, KEL, SL Angle º 8º 14º 22º L L L L L L L L L L Cone Shape M, SKM, SM Angle º 14º 10º 22º M M M M M M M M M M Inverted Cone Shape N, WKN, SN Angle º 12º 10º 12º N N N303042E* N306062E* N N N303046E* N306066E* * Inverted cone with endcut Rim A

23 Tungsten Carbide Rotary Burrs Micro Range High tolerance geometry for precision applications Cylinder without Endcut Shape A Cut 2 MICRO A MICRO A MICRO A MICRO Ball Nosed Cylinder Shape C Cut 2 MICRO C MICRO C MICRO C MICRO Cut 2 MICRO Ball Shape D D MICRO D MICRO D MICRO Oval Shape E 1.5 Cut 2 MICRO E MICRO Ball Nosed Tree Shape F 1.5 Cut 2 MICRO F MICRO Pointed Tree Shape G 1.5 Cut 2 MICRO G MICRO Cone Shape M Angle º Cut 2 MICRO M MICRO 23

24 procut part of the ATA group Long Shank Range Cylinder without Endcut Shape A, ZYA, SA A A A A A A A A A A A A A A A A * Cylinder with Endcut Shape B, ZYAS, SB B B B B B B B B B B B B B B B B * Ball Nosed Cylinder Shape C, WRC, SC C C C C C C C C C C C C C C C C * *Also available with

25 Tungsten Carbide Rotary Burrs Ball Shape D, KUD, SD D D D D D D D D D D * Oval Shape E, TRE, SE E E E E E E E E * Ball Nosed Tree Shape F, RBF, SF F F F F F F F F F F * *Also available with 25

26 procut part of the ATA group Long Shank Range Pointed Tree Shape G, SPG, SG G G G G G G G G * Flame Shape H, SH H H H H H H H H * Ball Nosed Cone Shape L, KEL, SL Angle º 8 º L L L L Angle L L L L * *Also available with

27 Tungsten Carbide Rotary Burrs Coated Range TiAlN coated for extended tool life Cylinder without Endcut Shape A, ZYA, SA Cut 6 Cut 3 A TIALN Cut 6 Cut A TIALN A TIALN A TIALN A TIALN A TIALN A TIALN Cylinder with Endcut Shape B, ZYAS, SB Cut 6 Cut 3 B TIALN Cut 6 Cut B TIALN B TIALN B TIALN B TIALN B TIALN B TIALN Ball Nosed Cylinder Shape C, WRC, SC Cut 6 Cut 3 C TIALN Cut 6 Cut C TIALN C TIALN C TIALN C TIALN C TIALN C TIALN 27

28 procut part of the ATA group Coated Range Ball Shape D, KUD, SD Cut 6 Cut D TIALN Cut 6 Cut D TIALN D TIALN D TIALN D TIALN D TIALN D TIALN Ball Nosed Tree Shape F, RBF, SF Cut 6 Cut 3 F TIALN Cut 6 Cut F TIALN F TIALN F TIALN F TIALN F TIALN Pointed Tree Shape G, SPG, SG Cut 6 Cut 3 G TIALN Cut 6 Cut G TIALN G TIALN G TIALN

29 Tungsten Carbide Rotary Burrs Coated Range Flame Shape H, SH Cut 6 Cut H TIALN H TIALN Ball Nosed Cone Shape L, KEL, SL Cut 6 Cut 3 L TIALN Cut 2 Cut L TIALN L TIALN 29

30 procut part of the ATA group Diamond Cut Router Range for fibre glass and composite materials (GFK, CFK) Cut 8 Without Endcut P P P P P P Cut 8 With Endcut P303138E P404168E P606198E P808258E P E P E Two Flute Endmill Endcut Cut 8 P303138ME P404168ME P606198ME P808258ME P ME P ME 135º Drill Point Cut 8 P303138DP P404168DP P606198DP P808258DP P DP P DP

31 Tungsten Carbide Rotary Burrs Power Cut Range for heavy duty applications (Foundries / Shipyards) Cylinder without Endcut Shape A, ZYA, SA Cut A A A Cut 5 2 A Cylinder with Endcut Shape B, ZYAS, SB Cut B B B Cut 5 2 B Ball Nosed Cylinder Shape C, WRC, SC Cut C C C C Cut 5 2 C

32 procut part of the ATA group Power Cut Range Ball Shape D, KUD, SD Cut D D Oval Shape E, TRE, SE Cut E E Ball Nosed Tree Shape F, RBF, SF Cut F F F Cut F F815255

33 Tungsten Carbide Rotary Burrs Power Cut Range Pointed Tree Shape G, SPG, SG Cut G G Cut 5 2 G Flame Shape H, SH Cut H Ball Nosed Cone Shape L, KEL, SL Angle Cut L L L L Angle Cut L Cone Shape M, SKM, SM Angle Cut º M

34 procut part of the ATA group Burr Sets Burr Set 8pc ( Shank/Cut 6) Part Number: BS2 A C C D E F F G Burr Set 5pc ( Shank/Cut 6) Part Number: BS6 B C F G L Coated Burr Set 5pc ( Shank/Cut 6) Part Number: BSCB6 B TIALN C TIALN F TIALN G TIALN L TIALN Power Cut Burr Set 5pc ( Shank/Cut 5) Part Number: BSPC5 B C F G L Burr Set 10pc ( Shank/Cut 6) Part Number: BS1A A C D E F G H L M N Micro Burr Set 10pc ( Shank/Cut 2 MICRO) Part Number: BSMICRO A MICRO A MICRO C MICRO C MICRO D MICRO D MICRO E MICRO F MICRO G MICRO M MICRO 40pc Burr Display Part Number: BS40 2 pieces of each part included B B B B C C C C F F F F G G G G L L L L Secure lockable design Dimensions: (w)165mm x (h)310mm x (l)245mm

35 Recommendations For Use It may be necessary to alter the running speeds from those shown in the speed chart in order to achieve optimum performance. Harder materials require slower running speeds. Smaller burrs require faster running speeds. Long burrs require slower speeds for safety reasons. Apply constant movement and light pressure when using the burr. Running below the optimum speed will cause chipping. Running above optimum speed will cause premature tooth wear. Allowing the burr to become too hot may cause the braze to soften, and cause the head to become detached from the. Using tools and collets which have become worn will encourage chipping. Do not sink the burr for more than one third of its periphery. Always Remember to Wear Ear Protection Face Mask Safety Glasses Protective Gloves 35

36 t f e sales@atagroup.ie w ATA Group, IDA Business & Technology Park, Killygarry, Cavan, Co Cavan, Ireland