Chemical Vapor Deposition Technique
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1 Chemical Vapor Deposition Technique
2 About us Sunlight Eco-tech Limited is a company that provides customers with energy conversion systems and solutions to improve energy efficiency. We offer clean energy such as solar power generation, energysaving products making use of molecular coating technology, smart grids and green eff i c i ent transportation. Our goal is to make the most using the least: To increase energy efficiency without increasing cost. Making use of less resources and cause the least damage in exchange for more energy supply and efficiency.
3 Model SL330 The vertical model is suitable for universities, laboratories and small processing factories. It is used for experiments and research and development of relevant departments with high precision and relatively low space requirements. Model SL370 The horizontal type is suitable for all kinds of large and medium-sized processing plants. It is used in the production and processing of production lines. It has high automation, high cost performance, high coating precision and high matching with various production lines.
4 Introduction to Chemical Vapor Deposition technology A polymer plasticized polymer (DIMER) is put into a device evaporator for gasification,then nano-gas molecules which become monomers after being cracked are introduced into a deposition chamber. Vapor deposition is then formed on the surface of the article under vacuum, creating a waterproof film. Features: Pinhole free Acid-proof High insulation High transparency Gas resistence
5 CVD Coating Process 1. Cleaning and drying products: The oil stain on the product will affect the coating effect, and the water will make it difficult for the machine to draw vacuum. The product is cleaned with alcohol and a good coupling agent, and then placed in an oven to remove moisture. 2. Pre-treatment of the product: mainly to seal the place where the coating is not needed, to prevent the use of the product after the coating. Mainly use tools such as UV glue and sealed bags. 3. Adding the material, machine preheating: According to the waterproof level required by the customer and the quantity and size of the product, put the appropriate amount of AF4 material and preheat the machine 4. Place the product and vacuum: Place the product on the material rack. According to the characteristics of the vacuum coating, the higher the product placement density, the higher the coating efficiency. Close the warehouse body, check the tightness, and start vacuuming without any error. 5. Set up the machine: Set the coating time according to the weight of the polymer coating material. 6. Start coating: When the temperature of the material warehouse rises to 150 C, the coating material begins to sublimate, and is cracked into monomeric nano-gas molecules through a cracking chamber at 690 C, and vacuum-coated the product into the deposition chamber. 7. Finishing the coating: After the corresponding coating time is completed, the cartridge body is relieved, the product is taken out, and the coating is completed.
6 Testing The Coating Completely coated High performance polymer coating Can cover sharp corners Protective and durable Suitable for applications requiring high reliability and protection Compared with ordinary coatings, nano-polymer coating completely covers every detail of the product, with better water resistance and longer shelf life.
7 Advantages Characterizing excellent coverage, far superior to coating with epoxy, urethane or silicone. Excellent chemical properties, can resolve problems caused by corrosion by acids or alkaline. Colorless, and highly transparent, the original appearance and property of the target objects are not affected. Can prevent surface particles from coming off the product. Can prevent surface particles from coming off the product. Mildew resistant, and antimicrobial Self cleaning, dust proof, anti-stain. Organic solvent resistant (not resolved in any common solvents). Low permeability to gases, high shielding effect. Excellent temperature stability (±200 ). Low friction coefficient. High insulation resistance and high voltage withstandability.
8 Certifications 1. PASSED THE CERTIFICATIONS OF THE US MILITARY REGLATIONS MIL-I-46058C. 2. OBTAINED A USP NON-TOXIC TEST CERTIFICATE. 3. PASSED SGS NON-TOXIC TEST CERTIFICATION. 4. PASSED UL-94V-0 (FLAME RESISTANCE TEST). 5. OBTAINED USP CLASSIFICATION: PARYLENE S CLASS VI.
9 Applications Electronic appliances: The organic polymer nano-coating film has highinsulation, pinhole-free, high-resistance characteristics, which can achieve the international dustproof and waterproof IP grade specification. For example, the motor can achieve the international dustproof IP55 specification; the pressure resistance and corrosion resistance of the inductor coil are also significantly improved. Mobile phones and peripheral products: The organic polymer nano-coating film is applied to a mobile phone to make it waterproof.
10 Applications On LED: Organic polymer nano-coating film can provide excellent protection for LED display screens used in outdoor places and humid and harsh environments with features such as corrosion resistance, excellent moisture resistance, high-strength insulation, colorless and highly transparent. It meets the IP specification IP67 to IP68 level requirements. The organic polymer coating can reduce the weight and volume of the traditional potting prevention method on the product, and also greatly enhance the heat dissipation capability of the LED circuit board and reduce the energy consumption. At the same time, the LED has waterproof, moisture-proof, acid-resistant and other functions.
11 Applications On Metal: The organic polymer nano-coating film has remarkable effects on anti-rust, anti-oxidation, acid and alkali resistance of the product, and has functions such as anti-rust and anti-acidity for the products such as the silicon steel sheet; The coating has a repairing effect on the metal at the same time, which prevents the metal pressure-resistant protective layer from being broken down under high pressure. 通過濃硫酸腐蝕測試 通過感應線圈耐壓測試
12 Applications Rubber, plastic, silicone: The organic polymer nano-coating film has the functions of waterproof, dustproof and anti-corrosion, and has the functions of dry lubrication and anti-colloidal molecular leakage, which can make the sealing ring of O-ring more reliable, thereby improving safety. Medical supplies: The organic polymer coating has the characteristics of solvent resistance, chemical resistance, oxidation resistance, etc., so that medical products may be preserved intact. Because it is inert and biocompatible, it can be implanted into the human body for a wide range of applications
13 New applications - Robotics - Aerial camera - Motorcycle - Semiconductor industry
14
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