Surface Protection Systems
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1 Surface Protection Systems Industrial Corrosion Protection Applications Technology Bekaplast Bolted Lining
2 8408SKCe2c.indd :13:54
3 Description of the System Bekaplast Bolted Lining is a thermoplastic lining system installed to protect concrete and steel from chemical, mechanical and thermal corrosion. The system is made up of thermoplastic sheets mounted by bolting them onto tanks, plant equipment or channels. The fastening points for the bolted sheets are adjusted individually to bear the load. The standard number of fastening points is 4/m². Due to this array of bolts, the forces created in this process are safely cushioned and a permanent bond is formed. Steel The surfaces of the structural components to be lined can be made of steel or concrete and already have been provided with a previous lining, a rubber membrane or a coating. It is usually not necessary to remove the existing lining. Concrete Standard materials: HDPE, PP Special grades: Electrically conductive Fabric covered Hardly flammable Standard sheet sizes: Widths: 1000, 1500 and 2000 mm Lengths: 2000, 3000 and 4000 mm Material thicknesses: 5 and 8 mm
4 Installation of lining sheets in steel structures Steuler threaded welding bolt Steuler plate nut HDPE covering plate The steel substrate has to conform to the requirements in our Form Sheet 500 Requirements for steel substrates and steel structures when applying the Bekaplast Bolted Lining system. The Bekaplast Bolted Lining sheet is placed onto the substrate and the Steuler threaded welding bolt is welded on using a bolt welding device. The nut is then screwed on and the bolt holes are closed with special covering plates. Accessories for application to steel substrates HDPE covering plate Steuler plate nut Steuler threaded welding bolt Steel substrate Bekaplast Bolted Lining sheet
5 Installation of lining sheets in concrete structures Steuler plug with countersunk bolt Covering plate Bekaplast Bolted Lining sheets are usually delivered in dimensions adapted to fit the structure. The concrete substrate has to conform to the requirements in our Form Sheet 505 Requirements for concrete structures and cement-bonded substrates when applying the system Bekaplast Bolted Lining to existing structures. The Bekaplast Bolted Lining sheet is placed onto the substrate. The drilled holes are then made in the sheet using a jackhammer. The plug is applied and the bolt then tightened using a torque wrench. In the final work step, the bolt holes are now closed with special covering plates by employing a heated element, butt welding process. After completing the installation process, all sheet edges are welded together by specialist plastic installers using the extrusion welding process outlined in the Guidelines of the German Welding Association (German acronym DVS). A Steuler sub-fastening strip is applied where the sheets adjoin. All welded seams are tested for tightness by using a spark electric device. Accessories for application to concrete substrates HDPE covering plate Steuler countersunk bolt with U-disc Steuler countersunk bolt with U-disc Extrusion seam Steuler sub-fastening strip Concrete substrate Bekaplast Bolted Lining sheet
6 Typical Bolted Lining Details Monitoring for leaks using a testing pipe Leakage detection pipe HDPE profile strips Corner detail
7 Pipe culvert (rubber pressed gasket package) Pipe culvert (standard)
8 Sample applications Bekaplast Bolted Lining of storage tanks for demineralised water (deionised water basin) in power plants Anti-adhesive and wear resistant lining of silo installations Lining of boric acid tanks in power plants
9 Bekaplast Bolted Lining in neutralisation and wastewater tanks. Thermoplastic lining of wastewater tanks and precipitators with partitions Lining of acid storage tanks, thickeners and sedimentation tanks, for example in metallurgical plants
10 Detailed solutions for tank linings Welded-on overflow channel with level regulator Welded-on slide valve mechanism for a scum board Welded-on shaft used as overflow pipe, siphon or as protection for measuring probes Welded-on pipe clamps
11 Material properties Properties Unit Test standard PVC-U PP-H-100 PE-100 HDPE black HDPE-EL black PVDF nature Density g/cm³ DIN EN ISO ,45 0,92 0,96 0,955 0,99 1,78 Yield stress N/mm³ DIN EN ISO 527 >50 >33 23 > Elongation at break % DIN EN ISO Notched impact strength kl/m² DIN EN ISO Ball indentation hardness H 358/30, H 132/30 PE N/mm³ DIN EN ISO Tensile-E-module N/mm³ DIN EN ISO Linear thermal coefficient of expansion K -1 (1/ C) DIN , , , , , Volume resistance Ohm cm DIN >10 15 >10 16 >10 16 >10 16 >10 6 > Surface resistance Ohm DIN IEC Physiological admissibility According to recommendation of BfR no yes yes yes no yes Fire behaviour DIN 4102 B1 B2 B2 B2 B2 B1 These data are statistically means subject to alterations. Resistance data sheet (extract) max. temperature of application C Medium PE-100 PP-H 100 PVC-U PVDF Acetone TR / Formic acid 50 % Biodiesel 20 / Chromic acid 20 % / / Dichlorobenzene TR / / Ethanol 96 % Hydrofluoric acid 40 % 40 / / 80 Methanol / 80 Sodium hydroxide 30 % / Phosphoric acid 85 % Nitric acid 30 % / / Hydrochloric acid 20% Sulphuric acid 40 % Toluene TR / / 80 Trichloroethylene TR / / 40 / conditional resistant, nonresistant
12 Alphaplast S.A. Spain CIMA S.r.l. Italy Ditescor S.A. de C.V. Mexico Shanghai STEULER-KCH Anticorrosion Engineering Co. Ltd. China STEULER-KCH Australia Pty. Ltd. Australia STEULER-KCH Austria GmbH Austria STEULER-KCH France S.A.R.L. France STEULER-KCH GmbH / Jordan LLC Jordan STEULER-KCH Maroc S.A.R.L. Morocco STEULER-KCH Nordic AB Sweden STEULER-KCH Polska Sp. z o.o. Poland Steuler New Caledonia S.A.R.L. New Caledonia Steuler Técnica S.L. Spain STEULER-KCH Branch Saudi Arabia Tecresa Tecnicas de Refractorios S.A. Spain Together with its international subsidiaries and representatives, STEULER-KCH offers its customers a worldwide network which develops and implements comprehensive system solutions. SURFACE PROTECTION Lining and flooring systems Cements, jointing materials, brick and rubber linings PLASTICS ENGINEERING Equipment, piping and tanks made of duroplastics and thermoplastics Thermoplastic lining systems REFRACTORY SYSTEMS High temperature refractory linings POOL CONSTRUCTION STEULER-Q 7 -System Siershahn site Höhr-Grenzhausen site STEULER-KCH GmbH Berggarten Siershahn GERMANY Phone: Fax: info@steuler-kch.de All data relate to our current state of knowledge; they do not represent quality specifications.
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