TOOLS NEWS B028G. High Feed Radius Milling Cutter AJX Reduce costs with ultra high feed milling over a wide range of applications!

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1 TOOS NEWS Update B028G High Feed Radius Milling Cutter AJX Reduce costs with ultra high feed milling over a wide range of applications! Application Expansion Patent : Registration No , , , Design patent : Registration No ,

2 Features Ultra High Feed Cutting High Feed Radius Milling Cutter AJX Employing a double phased straight cutting edge to form the lead angle % and $ with a minor edge, the AJX can achieve an extra high feed rate of up to 3.5mm/tooth for the ultimate effi ciency in rough machining. The axial depth of cut Tool rigidity low Cutting performance chart Insert size 14 type type 09 type12 08 type 06 type Feed per tooth (mm/t) Tool rigidity high RE Minor edge % $ High Reliability Cutter Body Standard with coolant holes All AJX bodies are supplied with through coolant holes for smooth chip discharge, cutting edge cooling and lubrication. Highly rigid clamping Insert clamp bridges are standard (except AJX 06, 08 type). Rigid insert clamping for stable and reliable cutting. Durable tool body AJX bodies are made from a heat resistant alloy. The special surface treatment applied to the body increases corrosion and friction resistance. Cost-effective insert Specially designed triangular style insert geometry for cost effective milling. Triangular insert shape is ideal for safe multi-functional milling Edge used during machining Insert pocket is designed to ensure precise positioning and provide secure multi directional clamping. The unused edge is protected even during during pocket machining and ramping. Even if the ramping angle is steep, the left side of the cutting edge is designed to be used and therefore not be damaged. 1

3 Anti Vibration Properties The AJX always uses the same portion of the cutting edge thereby maintaining stable cutting even when the tool overhang is long. APMX x 1 pass APMX x 3 pass APMX x 5 pass APMX=Max. depth of cut =Cutting portion Preventing Chip Packing Problems The indents engineered into the inner and outer cutting edges maintain a large clearance, preventing chip packing problems. For improved effi ciency and a more stable cutting performance when ramping and sinking compared to conventional products. arge clearance Comparison of ramping angles Max. ramping angle AJX Corner Insert 1 Conventional products 1 With ø63 mm type * No Workpiece Interference The AJX shank type is designed with an offset cutting diameter for workpiece and chip clearance as shown. Ideal for deep cutting and reduces the need for special long tools. DCON Shank diameter DCX (DCON+%) Cutting edge diameter No interference! DCX DCON AJX06R172SA16o AJX06R223SA20o AJX08R222SA20o AJX08R283SA25o AJX09R282SA25o AJX09R353SA32o AJX09R404SA32o AJX12R352SA32o AJX12R40oSA32o AJX14R503SA42o AJX14R634SA42o Please refer to page 7 for details of the holder. HSK63 type short shanks Short shank type AJX06 end mills are available. Although HSK63 holders are already short, the use of the short shank type AJX permits minimum overhang for maximum rigidity. HSK63 The minimum tool overhang length enables stable, high efficiency machining even on high-speed machining centres. Short! (Standard type) (Short shank type) 2

4 High Feed Radius Milling Cutter Insert Grades for a Wide Range of Materials MIRACE SIGMA accumulated Al-Ti-Cr-N based PVD coating Dramatically improving the heat and wear resistance! Excellent welding resistance due to low coefficient of friction PVD accumulated coating (Each damage measures) Special cemented carbide substrate Heat resistance Oxidation temperature (Cº) Conventional MP6100 MP7100 MP Hardness (Hv) Wear resistance Excellent welding resistance due to low coefficient friction! TOUGH-Σ Technology Coefficient of friction Work Material Grade Measured at 600 degress S55C SUS304 Ti-6Al-4V P Carbon Steel, Alloy Steel MP M Stainless Steel MP S Titanium Alloy, Heat Resistant Alloy MP Conventional A fusion of the separate coating technologies; PVD and multi-layering realises extra toughness. PVD accumulated coating Base layer High Al-(Al, Ti)N The new technology Al-(Al, Ti)N coating provides stabilisation of the high hardness phase and succeeds in dramatically improving wear, crater and welding resistance. SEECTION STANDARD *Graphical representation. Best layer of each workpiece P M S (Al,Cr)N Tough! Thermal Cracks TiN Tough! Notching CrN Tough! Resistant Chipping ISO Application range CVD PVD ISO Application range PVD ISO Application range CVD PVD ISO Application range PVD ISO Application range PVD P Steel P10 P20 P30 P40 FH7020 MP6120 VP15TF MP6130 VP30RT M M10 Stainless Steel M20 M30 M40 MP7130 VP15TF MP7140 VP30RT K Cast Iron K10 K20 K30 K40 FH7020 VP15TF S Heat Resistant Alloy Ti Alloy S10 S20 S30 S40 MP9120 VP15TF MP9130 H Hardened Steel H10 H20 H30 H40 VP15TF 3

5 Wide Selection of Inserts Focus on cutting edge strength ST FT Strong Cutting Edge Type Breaker General Use Type Breaker P M K S H Stable machining even on interrupted workpiece surfaces With increased fracture resistance during interrupted cutting due to the tougher cutting edges. For increased reliability and higher effi ciency machining to reduce costs. First recommended chipbreaker for general cutting P M K S H An optimum balance of sharpness and fracture resistance. Versatile insert for a wide range of materials and cutting conditions. JM Sharp Cutting Edge Type Breaker (For general use) Suitable for use on BT40 and HSK63 machines P M K S H Focus on cutting edge sharpness J Sharp Cutting Edge Type Breaker (For difficult-to-cut materials) Boosts cutting performance with a large rake angle. Effective for anti-vibration machining for long overhang applications at higher than normal feeds for cost saving effi ciency. Optimized for difficult-to-cut materials The optimized cutting edge of the J breaker provides the sharpness and low cutting resistance that is ideal for diffi cult-to-cut materials. The maximum depth of cut is 1.2 mm. Can continue machining AJX + Jbreaker Conventional A Tool length (m) P M K S H Conventional B <Cutting Conditions> Tool : ø63-5 teeth Workpiece : Ti-6A4V Revolution : 202 min -1 Cutting speed : 40 m/min Feed : 606 mm/min Feed per tooth : 0.6 mm/t Depth of cut : Axial 1.0 mm Radial 45 mm Cutting mode : Wet P Workpiece Material K H ight JM Cutting Conditions General FT Heavy ST M J JM FT ST S J 4

6 AJX P M K N S H y ARBOR TYPE Type Coarse Pitch Fine Pitch Extra Fine Pitch * High Feed Radius Milling Cutter MUTI FUNCTIONA MIING Stock Number of Teeth AJX09 GAMP GAMF :+8 AJX12 GAMP :+8 :-6 GAMF :-5-4 Roughing a 13 and 15 positive inserts. a High rigidity double clamp structure. a Suitable for high feed machining. a With through coolant holes. a Special insert design with 3 cutting edges. AJX14 GAMP :+8 GAMF :-3 ø50 ø63 ø80 ø100 BD DCON KWW DAH DC DCCB DCX Set Bolt HSC16040H R DCX DC F DCON CBDP DAH BD KWW 8 DCCB 14 6 ø16 ø24 AZ * 2 WT (kg) CBDP F APMX*2 M10 x 1.5 M16 x 2.0 AJX12-050A03R a AJS40 TS43 AMS4 AJX12R05003B a T15 AJX14-063A03R a AJX14R06303B a ø125 ø160 MBA20040H BD DCON KWW 17 MBA24045H 17 DCCB DC DCX z ø50 ø65 x AZ * ASS2 ztky15t AJX14R08004D a TS54 AMS5 AJS50 14T25 ASS3 ztky25t HSC160 AJX14R10005D 40H a AJX14R12505E a MBA200 40H AJX14R16006F a MBA240 45H AJX12-050A04R a AJS40 TS43 AMS4 ASS2 12T15 ztky15t AJX12R05004B a AJX14-063A04R a AJX14R06304B a AJX14R08005D a TS54 AMS5 AJS50 HSC160 14T25 ASS3 ztky25t AJX14R10006D 40H a AJX14R12507E a MBA200 40H AJX14R16008F a MBA240 45H AJX09-050A05R a AJS30 TS351 AMS3 ASS2 xtky10d AJX09R05005B a T10 AJX12-063A05R a Right hand tool holder only. Dimensions * 1 * 1 AJX12R06305B a TS43 AMS4 AJS40 12T15 ASS2 ztky15t AJX12R08006D a HSC160 AJX12R10007D a H Including Flat faces Clamp Screw Bridge Clamp Clamp Bridge Screw Spring Wrench Set Bolt 1 Clamp Torque (N m) : TS351=2.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 2 Refer to page 15, for the max. depth of cut (APMX) and maximum drilling depth (AZ). CBDP F APMX*2 M20 x 2.5 M24 x 3.0 Insert 1204pp 1405pp 1204pp 1405pp 09T3pp 1204pp 5 a : Inventory maintained in Japan.

7 y ARBOR TYPE Type Coarse Pitch Fine Pitch Extra Fine Pitch * Stock HSC12035H The cutter bore diameter DCON is indicated in millimetre. AJX09 10 GAMP GAMF :+8 AJX12 AJX14 GAMP :+8 GAMP :+8 :-6 GAMF :-5-4 GAMF :-3 Number of Teeth For metric arbor Set Bolt R DCX DC F DCON CBDP DAH BD KWW 8 DCCB 6 ø16 ø18 WT (kg) M10 x 1.5 M12 x 1.75 Dimensions * 1 * 1 AJX12-050A03R a TS43 AMS4 AJS40 12T15 AJX14-063A03R a HSC16040H 14 MBA20040H 17 z ø24 ø50 x ASS2 ztky15t AJX14-080A04R a HSC120 35H AJX14-100A05R a TS54 AMS5 AJS50 HSC160 ASS3 ztky25t 14T25 40H AJX14-125B05R a MBA200 AJX14-160B06R a H AJX12-050A04R a AJX12-080A06R a TS43 AMS4 AJS40 HSC120 ASS2 ztky15t 35H 12T15 AJX12-100A07R a HSC160 40H AJX14-063A04R a Clamp Screw Clamp Clamp Bridge Bridge Screw Spring Wrench Set Bolt AJX14-080A05R a HSC120 35H AJX14-100A06R a TS54 AMS5 AJS50 HSC160 ASS3 ztky25t 14T25 40H AJX14-125B07R a MBA200 AJX14-160B08R a H AJX09-050A05R a TS351 AMS3 AJS30 10T10 AJX12-063A05R a TS43 AMS4 AJS40 12T15 1 Clamp Torque (N m) : TS351=2.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, AJS5014T25=7.5 2 Refer to page 15, for the max. depth of cut (APMX) and maximum drilling depth (AZ). ASS2 xtky10d ASS2 ztky15t M16 x M20 x 2.5 Insert 1204pp 1405pp 1204pp 1405pp 09T3pp 1204pp Dimensions and symbols (ISO compliance) DCX = Maximum hole diameter DC = Cutting diameter F = Functional length DCON = Fixing part depth CBDP = Connection bore depth DAH = Diameter access hole BD = Body diameter KWW = Keyway width DCCB = Fixing bolt seat diameter WT = Weight of item GAMP= Rake angle radial GAMF = Rake angle axial 6

8 High Feed Radius Milling Cutter DCX DC AZ * 2 DCON APMX*2 H F B2 (Corresponding Inclination Angle) ø63 y SHANK TYPE Type Stock Number of Teeth Dimensions * 1 * 1 R DCX DCON DC F H B2 Clamp Screw Bridge Clamp Clamp Bridge Screw Right hand tool holder only. z x Spring Wrench Insert Short Standard AJX06R162SA16SS a TS25 ztky08f JOMp06T215 ZZpR-pp AJX06R172SA16SS a TS25 ztky08f AJX06R162SA16S a TS25 ztky08f AJX06R172SA16S a TS25 ztky08f AJX06R203SA20S a TS25 ztky08f AJX06R223SA20S a TS25 ztky08f AJX08R202SA20S a TS33 xtky08d AJX08R222SA20S a TS33 xtky08d AJX08R253SA25S a TS33 xtky08d AJX08R283SA25S a TS33 xtky08d AJX09R252SA25S a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R282SA25S a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R303SA32S a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R323SA32S a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R353SA32S a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R404SA32S a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R404SA42S a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX12R302SA32S a TS407 AMS4 AJS4012T15 ASS2 xtky15d AJX12R322SA32S a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R352SA32S a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R403SA32S a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R403SA42S a TS43 AMS4 AJS4012T15 ASS2 xtky15d JOMp 06T215 ZZpR-pp JOMp ZZpR-pp 09T3pp 1204pp AJX14R503SA42S a TS54 AMS5 AJS5014T25 ASS3 xtky25d 1405pp AJX14R634SA42S a TS54 AMS5 AJS5014T25 ASS3 xtky25d 1 Clamp Torque (N m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, * AJS5014T25=7.5 2 Refer to page 15, for the max. depth of cut (APMX) and maximum drilling depth (AZ). * Dimensions and symbols (ISO compliance) DCX = Maximum hole diameter DCON = Fixing part depth DC = Cutting diameter F = Functional length H = Neck length 7 a : Inventory maintained in Japan.

9 Type ong Stock Number of Teeth Dimensions * 1 * 1 R DCX DCON DC F H B2 Clamp Screw Bridge Clamp Clamp Bridge Screw AJX06R162SA16 a TS25 ztky08f AJX06R172SA16 a TS25 ztky08f AJX06R203SA20 a TS25 ztky08f AJX06R223SA20 a TS25 ztky08f AJX08R202SA20 a TS33 xtky08d AJX08R222SA20 a TS33 xtky08d AJX08R253SA25 a TS33 xtky08d AJX08R283SA25 a TS33 xtky08d AJX09R252SA25 a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R282SA25 a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R303SA32 a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R323SA32 a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R353SA32 a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R404SA32 a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R404SA42 a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX12R302SA32 a TS407 AMS4 AJS4012T15 ASS2 xtky15d AJX12R322SA32 a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R352SA32 a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R403SA32 a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R403SA42 a TS43 AMS4 AJS4012T15 ASS2 xtky25d z x Spring Wrench Insert JOMp 06T215 ZZpR-pp JOMp ZZpR-pp 09T3pp 1204pp Extra ong AJX14R503SA42 a TS54 AMS5 AJS5014T25 ASS3 xtky25d 1405pp AJX14R634SA42 a TS54 AMS5 AJS5014T25 ASS3 xtky25d AJX06R162SA16E a TS25 ztky08f JOMp06T215 ZZpR-pp AJX06R172SA16E a TS25 ztky08f AJX08R202SA20E a TS33 xtky08d JOMp ZZpR-pp AJX08R222SA20E a TS33 xtky10d AJX09R252SA25E a TS351 AMS3 AJS3010T10 ASS2 xtky10d 09T3pp AJX09R282SA25E a TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX12R302SA32E a TS407 AMS4 AJS4012T15 ASS2 xtky15d AJX12R322SA32E a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R352SA32E a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R402SA32E a TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R402SA42E a TS43 AMS4 AJS4012T15 ASS2 xtky15d 1 Clamp Torque (N m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, TS54=7.5, AJS3010T10=2.5, AJS4012T15=3.5, * AJS5014T25=7.5 2 Refer to page 15, for the max. depth of cut (APMX) and maximum drilling depth (AZ). * 1204pp 8

10 High Feed Radius Milling Cutter Fig.1 Fig.2 A CRKS DCX C D AZ * 2 DCON BD H Fig.3 H APMX*2 F A OA 11 H A-A section y SCREW-IN TYPE R DCX DCON BD DC OA F 11 H CRKS AJX06R162AM0830 a u M TS25 ztky08f AJX06R172AM0830 a u M TS25 ztky08f AJX06R203AM1030 a u M TS25 ztky08f AJX06R223AM1030 a u M TS25 ztky08f AJX08R202AM1030 a u M TS33 ztky08d AJX08R222AM1030 a u M TS33 ztky08d AJX08R253AM1235 a u M TS33 ztky08d AJX08R283AM1235 a u M TS33 ztky08d AJX09R252AM1235 a u M TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R282AM1235 a u M TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R303AM1645 a u M TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R323AM1645 a u M TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R353AM1645 a u M TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX09R404AM1645 a u M TS351 AMS3 AJS3010T10 ASS2 xtky10d AJX12R302AM1645 a u M TS407 AMS4 AJS4012T15 ASS2 xtky15d AJX12R322AM1645 a u M TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R352AM1645 a u M TS43 AMS4 AJS4012T15 ASS2 xtky15d AJX12R403AM1645 a u M TS43 AMS4 AJS4012T15 ASS2 xtky15d (Note) For screw-in type arbors, refer to page Clamp Torque (N m) : TS25=1.0, TS33=1.0, TS351=2.5, TS407=3.5, TS43=3.5, AJS3010T10=2.5, AJS4012T15=3.5 * 2 Refer to page 15 for the max. depth of cut (APMX) and maximum drilling depth (AZ). * Stock Coolant Hole Number of Teeth Dimensions WT (kg) Type (Fig.) * 1 * 1 Right hand tool holder only. z x Clamp Screw Bridge Clamp Clamp Bridge Screw Spring Wrench Insert JOMp 06T215 ZZpR-pp JOMp ZZpR-pp 09T3pp 1204pp Dimensions and symbols (ISO compliance) DCX = Maximum hole diameter DCON = Fixing part depth BD = Body diameter DC = Cutting diameter OA = Overall length F = Functional length CRKS = Connection retention knob thread size WT = Weight of item 9 a : Inventory maintained in Japan.

11 y STRAIGHT SHANK ARBOR Type Stock Dimensions DCB DCON BD F B H CRKS BD DCB B CRKS F DCON H STEE SHANK TYPE CARBIDE SHANK TYPE SC16M08S100S a M8 SC16M08S200 a M8 SC20M10S120S a M10 SC20M10S220 a M10 SC25M12S125S a M12 SC25M12S245 a M12 SC32M16S140S a M16 SC32M16S280 a M16 SC16M08S100SW a M8 SC16M08S200W a M8 SC20M10S120SW a M10 SC20M10S220W a M10 SC25M12S125SW a M12 SC25M12S245W a M12 SC32M16S140SW a M16 SC32M16S280W a M16 y BT30 SHANK ARBOR CRKS BT30 Stock Dimensions DCB BD PR B CRKS BD DCB B PR SC16M08S10-BT30 a M8 SC20M10S10-BT30 a M10 SC25M12S10-BT30 a M12 SC32M16S10-BT30 a M16 y BT40 SHANK ARBOR CRKS BT40 Stock Dimensions DCB BD PR B CRKS BD DCB B PR SC16M08S10-BT40 a M8 SC20M10S10-BT40 a M10 SC25M12S10-BT40 a M12 SC32M16S10-BT40 a M16 y HSK63A SHANK ARBOR CRKS HSK63A Stock Dimensions DCB BD PR B CRKS BD DCB ø63 SC16M08S22-HSK63A a M8 SC20M10S24-HSK63A a M10 SC25M12S27-HSK63A a M12 SC32M16S28-HSK63A a M16 B PR 10

12 High Feed Radius Milling Cutter INSERTS Work Material Shape P M K S H Steel Stainless Steel Cast Iron Heat-resistant Alloy, Titanium Alloy Hardened Materials Class Coated FH7020 MP6120 MP6130 MP7130 MP7140 MP9120 MP9130 VP15TF VP30RT Cutting Conditions : : Stable Cutting : General Cutting : Unstable Cutting Dimensions (inch) AN IC S BS RE Geometry JOMW06T215ZZSR-FT M a a a a a a a JOMW080320ZZSR-FT M a a a a a a a JDMW09T320ZDSR-FT M a a a a a a a JDMW120420ZDSR-FT M a a a a a a a BS IC RE S AN JDMW140520ZDSR-FT M a a a a a a a JDMT120420ZDSR-ST M a a a a a a a JDMT140520ZDSR-ST M a a a a a a a BS IC RE S AN JDMT09T323ZDER-J M a a a a JDMT120423ZDER-J M a a a a JDMT140523ZDER-J M a a a a BS IC RE S AN JOMT06T215ZZSR-JM M a a a a a a a JOMT080320ZZSR-JM M a a a a a a a JDMT09T320ZDSR-JM M a a a a a a a JDMT120420ZDSR-JM M a a a a a a a BS IC RE S AN JDMT140520ZDSR-JM M a a a a a a a (Note) When using ST chip breaker, please check the height setting as it differs from other chip breakers. = 11 a : Inventory maintained in Japan. (10 inserts in one case)

13 P FH7020 MP6120 MP6130 VP30RT Mild Steel 180HB (120220) (100200) (80180) (60160) HB HB 3545HRC 150 (100200) 130 (80180) 130 (80180) 130 (80180) 100 (50150) 100 (50150) 100 (70130) M MP7130 MP (100180) 120 (80160) K FH7020 VP15TF 150 (100200) 120 (80160) S MP9120 MP9130 H RECOMMENDED CUTTING CONDITIONS y CUTTING SPEED Work Material Hardness Cutting speed (m/min) for different grades Carbon Steel Alloy Steel Carbon Steel Alloy Steel Alloy Tool Steel Pre-hardened Steel Stainless Steel Gray Cast Iron Ductile Cast Iron Heat Resistant Alloy Titanium Alloy Hardened Steel 350HB 270HB 350MPa 800MPa 350HB 4055HRC 30 (2040) 50 (4060) VP15TF 70 (5090) 25 (2035) 45 (3055) 110 (60160) 80 (30130) 80 (30120) 80 (50110) 90 (40140) 60 (20110) 60 (2090) 80 (3090) 12

14 High Feed Radius Milling Cutter RECOMMENDED CUTTING CONDITIONS y DEPTH OF CUT / FEED Work Material Hardness ap fz (mm/t) Shank Type / Screw-in Type ø16, ø17 ø20, ø22 ø25, ø28 ap fz (mm/t) ap fz (mm/t) P Mild Steel 180HB HB HB 3545HRC M Stainless Steel 270HB K Tensile Strength Gray Cast Iron MPa S Heat Resistant Alloy 350HB Titanium Alloy H Carbon Steel Alloy Steel Carbon Steel Alloy Steel Alloy Tool Steel Pre-hardened Steel Ductile Cast Iron Hardened Steel 350HB Tensile Strength 800MPa 4055HRC z Overhang ength x Overhang ength Main Spindle Revolution n(min -1 )=(Recommended Cutting Speed x 1000)u (Outer Tool Diameter x 3.14) c Table Feed Rate vf(mm/min)=n x Feed per Tooth x Number of Teeth v Recommended width of cut (ae) is more than 60% of the cutting edge diameter. b The above cutting conditions are guides to cutting on a #50 BT machine. In case of #40 BT and #63 HSK machines, a cutting edge diameter of under 35mm is recommended. In this case, reduce the depth of cut and table feed rate. n Use of ST chipbreaker with tougher cutting edges is recommended for machining parts that require interrupted cutting. First recommended insert grade for non-standard 06/08/09 ST chipbreakers is VP30RT irrespective of the workpiece material. m Cutter body with coarse pitch is recommended for the unstable cutting caused by the long tool overhang., Use the "sharp" JM chipbreaker to lower cutting forces or when long tool overhangs are used.. Heavy chips are generated when machining with the AJX. To avoid chip jamming-related problems, use air blow while machining to discharging chips effectively. 13

15 RE Shank Type / Screw-in Type Arbor Type ø30, ø32, ø35 ø40 (ø32 Shank) ø40 (ø42 Shank) ø50, ø63 ø50, ø63 ø80, ø100, ø125, ø160 ap fz (mm/t) ap fz (mm/t) ap fz (mm/t) ap fz (mm/t) ap fz (mm/t) ap fz (mm/t) * * * * * Depth of cut of J breaker is up to 1.2 mm. * NOTE FOR PROGRAMMING Uncut portion K When using the AJX, please programme as an R3 radius cutter. The approximate uncut portions for the programme are as follows. Insert size Breaker Approx. RE Uncut portion K 06 FT / JM FT / JM FT / JM J FT / JM / ST J FT / JM / ST J (Note.) The uncut portion may change slightly depending on cutting conditions. 14

16 High Feed Radius Milling Cutter MAXIMUM CAPACITIES BY MODE yramping RMPX X yheica DRIING ødc ødh DC a How to derive a locus of the centre of the tool. ødc = ødh - DC ocus of the center of the tool a a Desired hole diameter Tool diameter For the depth of cut per pass, refer to the cutting conditions above for helical drilling. Set the machine spindle revolution so that the tool is rotating and cutting in a down cut direction. a When ramping and helical cutting, please apply a lower feed (60% of the calculated feed rate or less). a When drilling, please set the feed in the axial direction at 0.2mm/rev or less. a The long chips generated can disperse, ensure that adequate safety precautions are taken. Type Shank type/screw-in type Arbor type DCX DC FT/JM/ST Breaker APMX J Breaker RMPX X=1 X=1.2 X=1.5 X=2 DH AJX06R AJX06R AJX06R AJX06R AJX08R AJX08R AJX08R AJX08R AJX09R AJX09R AJX09R AJX09R AJX09R AJX09R AJX12R AJX12R AJX12R AJX12R AJX12R AJX14R AJX14R AJX AJX09R05005B AJX AJXR AJX AJXR AJXR AJXR AJX AJXR AJXR AJXR AJXR AJXR DCX = Maximum hole diameter APMX = Max. depth of cut Ramping Required distance for X mm depth DC = Cutting diameter RMPX = Ramping angle Helical Drilling Min Max AZ DH = Desired hole diameter AZ = Plunge depth maximum 15

17 Cutting Performance General steel machining MP6120 provides superior resistance to thermal cracking and welding Conventional A MP6120 Conventional B Frank wear MP6120 Conventional A Cutting length (m) <Cutting conditions> Tool : AJX14-063A04R Insert : JDMT140520ZDSR-JM Cutting speed : 200 m/min Feed : 1.5 mm/t Depth of cut : ap=1.0 mm ae=50 mm Cutting mode : Dry Conventional B Cutting length :140 m MP6120 achieves long tool life in low to middle speed cutting. CVD coated FH7020 is recommended for higher speeds that exceed 200m/min. Frank wear VB Conventional A MP Cutting length (m) Conventional B MP6120 (96 m) Conventional A (59 m) Conventional B (96 m) <Cutting conditions> Workpiece : JIS SCM440 Tool : AJX14-063A04R Insert : JDMW140520ZDSR-FT Cutting speed : 200 m/min Feed : 1.5 mm/t Depth of cut : ap=1.0 mm ae=50 mm Cutting mode : Dry 16

18 High Feed Radius Milling Cutter APPICATION EXAMPES Tool (Grade) AJX14-063A04R FT breaker (FH7020) AJX09R323SA32S FT breaker (VP15TF) JIS S55C (220HB) JIS SKD11 (56HRC) JIS S50C (200HB) AJX14R08004D ST breaker (FH7020) Workpiece Cutting Conditions Component Resin mold Press mold Resin mold Cutting Speed (mm -1 ) Feed (mm/t) 178 m/min(900 min -1 ) 100 m/min(995 min -1 ) 150 m/min(597 min -1 ) 4000 mm/min(1.1 mm/t) 1200 mm/min(0.4 mm/t) 4776 mm/min(2.0 mm/tooth) Depth of ap (Axial) Cut ae (Radial) Overhang length Cutting mode Air blow Air blow Air blow Results Tool life increased by 50% and gave an excellent reduction in costs. Use of the AJX extra fine pitch type allows for high feed machining and increases the metal removal rate by 44%. onger insert life and improved productivity. The workpiece was perforated and conventional inserts suffered from fracturing. The ST chipbreaker with tougher cutting edges did not fracture, making unmanned machining possible. Tool (Grade) AJX14R06304B FT breaker (MP7130) AJX14R08005D FT breaker (FH7020) AJX12R403SA32S ST breaker (VP15TF) SUS304 (200HB) JIS FC300 JIS SKD61 (48-52HRC) Workpiece Cutting Conditions Component Electronics part manufacturing component Press mold Forging mold Cutting Speed (mm -1 ) 178 m/min(900 min -1 ) 196 m/min(780 min -1 ) 60 m/min(477 min -1 ) Feed (mm/t) 4000 mm/min(1.1 mm/t) 4000 mm/min(1.0 mm/t) 1145 mm/min(0.8 mm/t) Depth of ap (Axial) Cut ae (Radial) Overhang length Cutting mode Dry Air blow Air blow Results Although the work was a thin stainless plate, AJX displayed stable cutting performance without suffering from vibrations. AJX achieved 3 times longer tool life than a conventional product. Enabled a stable cutting performance despite an uneven machining allowance. FH7020 achieved a longer tool life due to less crater wear of the insert. When machining recycled moulds with holes or welds, conventional inserts suffered from fracturing. The ST chipbreaker with tougher cutting edges suffered no sudden fracturing. Tool (Grade) AJX09R252SA25S JM breaker (FH7020) AJX08R222SA20 FT breaker (VP15TF) PX-5 (33HRC) DH31-S (48HRC) SKT4 (35HRC) AJX14R10006D JM breaker (MP6120) Workpiece Cutting Conditions Component Resin mold Die casting mold Press mold Cutting Speed (mm -1 ) 150 m/min(597 min -1 ) 70 m/min(1013 min -1 ) 100 m/min(318 min -1 ) Feed (mm/t) 4776 mm/min(2.0 mm/t) 1620 mm/min(0.8 mm/t) 760 mm/min(0.4 mm/t) Depth of ap (Axial) Cut ae (Radial) Overhang length Cutting mode Air blow Air blow Air blow Results Possible to use an HSK63 high-speed machining center to full capacity. No fear of workpiece distortion thanks to low cutting resistance and low heat generation of the JM chipbreaker. High effi ciency machining possible even on a high speed machining centre with a BT40 main spindle. Manufacturing costs have been slashed by directly machining quenched steel. Achieved twice the tool life compared to a conventional product. 17

19 Tool (Grade) AJX12R08006D J breaker (MP9130) AJX12-080A06R J breaker (MP9120) Co-Cr Alloy INCONE 625 Ti-6Al-4V AJX12-080A06R J breaker (MP9130) Workpiece Cutting Conditions Component Medical component Aerospace component Aerospace component Cutting Speed (mm -1 ) Feed (mm/t) 50 m/min(240 min -1 ) 35 m/min(140 min -1 ) 50 m/min(240 min -1 ) 864 mm/min(0.6 mm/t) 501 mm/min(0.6 mm/t) 454 mm/min(0.38 mm/t) Depth of ap (Axial) Cut ae (Radial) Overhang length Cutting mode Wet Wet Wet Results The reduced wear displayed by MP9130 grade with J breaker gave an increase in effi ciency of 40%. J breaker + MP9120 achieves 1.5 times longer tool life compared to conventional products. The increased tool life and reduced wear displayed by MP9130 grade with J breaker gave an increase in effi ciency of 40%. 18

20 AJX High Feed Radius Milling Cutter AJX For Your Safety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or driver. awhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. MITSUBISHI MATERIAS CORPORATION Overseas Sales Dept, Asian Region KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo , Japan TE FAX Overseas Sales Dept, European & American Region KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo , Japan TE FAX UR : (Tools specifications subject to change without notice.) EXP-10-E E( - )