Adhesive Anchors SECTION CONTENTS. General Information. Installation Information Design Information Material Information Ordering Information

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Myles Harmon
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General Information General Information AC100-PRO Vinylester Injection Adhesive

dispensing tools and hole cleaning equipment.

Material Information Ordering Information System Components GENERAL APPLICATIONS AND

internationally common grades Consistent performance in uncracked and cracked

low odor formula with quick curing time Applicable for wide range of ambient

1 General Information General Information AC100-PRO Vinylester Injection Adhesive Anchoring System ProDUCT DESCRIPTION The AC100-PRO is a two-component vinylester adhesive anchoring system. The system includes injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment. The AC100-PRO is a versatile anchoring system designed for various applications and base materials. It is also very suitable for bonding rebar to concrete as postinstalled reinforcement application. SECTION CONTENTS General Information Installation Information Design Information Material Information Ordering Information System Components GENERAL APPLICATIONS AND USES FEATURES AND BENEFITS Designed for use with reinforcement bars of internationally common grades Consistent performance in uncracked and cracked concrete Flexible anchorage lengths of up to 2000 mm Simple installation Versatile low odor formula with quick curing time Applicable for wide range of ambient temperatures Cartridge design allows multiple uses using extra mixing nozzles AC100-PRO Vinylester Reinforcement Bar ApprovalS AND LISTINGS Grades f y = 400 to 600 MPa EOTA TR 023 F180 REBAR CONNECTIONS A+ A B C APPROVALS ETA-13/0316 Loading Conditions STATIC QUASI-STATIC TECH MANUAL 2013 dewalt Volume 2 9/2013 Suitable Base Materials 84

2 installation Information installation Information Installation Data - Post installed rebar Post-installed reinforcement bar Notation Unit Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø22 Ø24 Ø25 Diameter of reinforcement bar d s Nominal drill bit diameter d Diameter of brush d b Embedment depth l v As given below Minimum spacing s min Minimum concrete cover c min Drilling method Rebar diameter Without drilling aid With drilling aid 5 d s 50 mm Hammer drilling Compressed air drilling < 25 mm 30 mm l v 2 d s 30 mm l v 2 d s = 25 mm 40 mm l v 2 d s 40 mm l v 2 d s < 25 mm 50 mm l v 50 mm l v = 25 mm 60 mm l v 60 mm l v h 1 d 0 h ef Concrete temperature Working time Minimum curing time 1) 0 C to + 4 C 45 min 7 h + 5 C to + 9 C 25 min 2 h + 10 C to + 19 C 15 min 80 min + 20 C to + 24 C 6 min 45 min + 25 C to + 29 C 4 min 25 min + 30 C to + 40 C 2.5 min 15 min 1) Time data for dry concrete, double curing time for wet concrete Installation Instructions e.g. 20 C 4X 4X 4X 45 mins. 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole clean using a hand pump or compressed air 4 times minimum. 3.) Brush the hole with the proper wire brush 4 times minimum. For complete installation instructions, see technical approval. 4.) Blow the hole clean using a hand pump or compressed air 4 times minimum. 5.) Fill the hole up to approximately 2/3 with adhesive. 6.) Push the rebar into the hole while turning slightly. 7.) Allow the adhesive to cure for the time specified for the actual concrete temperature prior to applying any load. TECH MANUAL 2013 DeWalt Volume 2 9/

3 Design Information Design Information The following information is meant to give the designer aid in the preliminary design process. No responsibility is taken for the correctness of the data. Reinforcement bars installed by AC100-PRO adhesive proved as good as cast-in reinforcement bars. For this reason their design complies with the concrete design approach which basically determines the anchorage length required to transfer a given design load from the reinforcement bar into the concrete. For further details and background information please see the introduction of this manual and to the respective design codes. anchorage length Basic anchorage length: (EN Section 8.4.3) l b,rqd = (ø / 4) x (s sd / f bd ) with: ø = diameter of the rebar s sd = calculated design stress of the rebar f bd = design value of bond strength Basic design value of bond strength f bd for various concrete strength classes [MPa] (valid for good bond conditons) C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C49/59 C45/55 C50/ Reduction factor for poor bond condition as defined in EN Section 8.4.2: h = 0.7 Design anchorage length Anchorage (EN Section 8.4.4) Design anchorage length Overlap joint (EN Section 8.7.3) l b,d = l v l 0 l v l b,d = l v l b,d = l v l b,d = a 1 a 4 a 5 l b,rqd l b,min l b,d = l o l o = a 1 a 5 a 6 l b,rqd l 0,min a 1 = 1.0 (straight bars) a 1 = 1.0 (straight bars) = (c d ) / c d = min{s/2; c} = (c d ) / c d = min{s/2; c} = 1.0 (no transverse reinforcement) = 1.0 (no transverse reinforcement) TECH MANUAL 2013 dewalt Volume 2 9/2013 a 4 = 1.0 (no welding) a 5 = p p = ultimate transverse pressure l b,min = max {0.3 l b,rqd ; 10 ; 100 mm} under tension = max {0.6 l b,rqd ; 10 ; 100 mm} under compression a 4 = p p = ultimate transverse pressure a 5 = (p t / 25) = lapped bar ratio p t l 0,min = max {0.3 a 6 lb,rqd ; 15 ; 200 mm} under tension 86

4 Design Information Load capacities C20/25 f bd = 2.3 MPa f y = 500 MPa g Ms = 1.15 Post-installed reinforcement bar: anchorage Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 a 1 = = = a 4 = a 5 = 1.0 Bond condition: Good Influence of bond condition N Rd [kn] x 0.7 N yd [kn] x x x x x x x x x x x x x x x x x x 0.7 Yield strength Poor C20/25 f bd = 2.3 MPa f y = 500 MPa g Ms = 1.15 Post-installed reinforcement bar: overlap joint Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 a 1 = = = a 4 = a 5 = 1.0 Bond condition: Good Influence of bond condition N Rd [kn] x 0.7 N yd [kn] x x x x x x x x x x x x x x x x x 0.7 Yield strength Poor TECH MANUAL 2013 DeWalt Volume 2 9/

5 Material Information Material Information Material Specifications - reinforcement bar Extract of EN Annex C, Table C.1 Class B Class C Characteristic yield strength f yk or f 0.2k [MPa] 400 to 600 Minimum value of k = (f t / f y ) k [-] < 1.35 Characteristic strain at maximum force e uk [%] Bendability Bend/Rebend test Maximum deviation from nominal mass [%] ± 6.0 for nominal bar size 8 mm; ± 4.5 for nominal bar size > 8 mm Extract of EN Annex C, Table C.2N Class B Class C Minimum value of related rib area f R,min for nominal bar size 8 mm to 12 mm; for nominal bar size > 12 mm TECH MANUAL 2013 dewalt Volume 2 9/

Ordering Information Ordering Information AC100-PRO adhesive DFC1230000 410ml adhesive cartridge 1 15 DFC1230050 300ml adhesive cartridge 1 20 DFC1230100 360ml adhesive cartridge 1 10 DFC1230150

nozzle extension - 1000mm 1000 10 1000 DFC1640300 Adhesive mixing nozzle extension - 2000mm 2000 10 1000 DFC1640350 Adhesive mixing nozzle - white - 18 element - 10 600 DFC1640450 Adhesive mixing

Manual adhesive dispensing tool 1 10 DFC1610050 DFC1610050 360ml Manual adhesive dispensing tool 1 10 DFC1610100 410ml Manual adhesive dispensing tool 1 10 DFC1610100 Accessories Anchor dia.

1 10 DFC1670150 Steel brush for SDS - 14mm diameter M10 170 1 10 DFC1670200 Steel brush for SDS - 16mm diameter M12 200 1 10 DFC1670250 Steel brush for SDS - 18mm diameter - 200 1 10 DFC1670300 Steel

diameter M24 300 1 10 DFC1670500 Steel brush for SDS - 34mm diameter M27 300 1 10 DFC1670550 Steel brush for SDS - 37mm diameter M30 300 1 10 DFC1670600 Steel brush for SDS - 40mm diameter - 300 1 10

6 Ordering Information Ordering Information AC100-PRO adhesive DFC ml adhesive cartridge 1 15 DFC ml adhesive cartridge 1 20 DFC ml adhesive cartridge 1 10 DFC ml adhesive cartridge 1 9 Mixing nozzles DFC Adhesive mixing nozzle extension - 200mm DFC Adhesive mixing nozzle extension - 500mm DFC Adhesive mixing nozzle extension mm DFC Adhesive mixing nozzle extension mm DFC Adhesive mixing nozzle - white - 18 element DFC Adhesive mixing nozzle - black - 14 element Cartridge guns AC100-PRO Cartridge Mixing nozzle and extension DFC ml Heavy duty manual adhesive dispensing tool 1 10 DFC DFC ml Manual adhesive dispensing tool 1 10 DFC DFC ml Manual adhesive dispensing tool 1 10 DFC ml Manual adhesive dispensing tool 1 10 DFC Accessories Anchor dia. DFC DEWALT blow pump DFC SDS connection for steel brushes DFC mm extension for steel brushes DFC Steel brush for SDS - 12mm diameter M DFC Steel brush for SDS - 14mm diameter M DFC Steel brush for SDS - 16mm diameter M DFC Steel brush for SDS - 18mm diameter DFC Steel brush for SDS - 20mm diameter M DFC Steel brush for SDS - 22mm diameter DFC Steel brush for SDS - 26mm diameter M DFC Steel brush for SDS - 30mm diameter M DFC Steel brush for SDS - 34mm diameter M DFC Steel brush for SDS - 37mm diameter M DFC Steel brush for SDS - 40mm diameter DFC Adhesive piston plug #14 M DFC Adhesive piston plug # DFC Adhesive piston plug #18 M DFC Adhesive piston plug # DFC Adhesive piston plug #24(22) M DFC Adhesive piston plug # DFC Adhesive piston plug #28(27/29) M DFC Adhesive piston plug #32 M DFC Adhesive piston plug #35(34/36) M blow pump SDS connection steel brush Piston Plug TECH MANUAL 2013 DeWalt Volume 2 9/

System Components. Grades. General Information. Installation Information Design Information Material Information Ordering Information

System Components. Grades. General Information. Installation Information Design Information Material Information Ordering Information General Information General Information PV5 PRO Polyester Injection Adhesive Anchoring System ProDUCT DESCRIPTION The PV5PRO is a twocomponent polyester adhesive anchoring system. The system includes injection