DILLINGER HÜTTE HEAVY STEEL PLATE FROM STOCK THE SUPPLY CAPABILITIES OF DILLINGER HÜTTE GROUP S STEEL SERVICE CENTRES

Transcription

1 DILLINGER HÜTTE HEAVY STEEL PLATE FROM STOCK THE SUPPLY CAPABILITIES OF DILLINGER HÜTTE GROUP S STEEL SERVICE CENTRES

2 DILLINGER HÜTTE DiIlinger Hütte is Europe s leading heavy plate producer, and possesses an annual production capacity of some 2 million tonnes. The company is the reliable producer of high-quality heavy plate for an extremely broad and diverse range of applications. Among many other fields, DiIlinger Hütte serves the offshore industry, the pressure vessel sector, heavy machinery fabricators and construction equipment OEMs. DiIlinger Hütte supplies an exceptionally wide range of dimensions, including extremely thick and extremely wide plates. The company has the flexible capability to implement customers individual specifications, in order to make its special contribution to assuring the optimum solution both for unique projects and continuous series production. Its two rolling mills routinely process 5,000 grades as specified in steel standards and/or specially tailored to customers specifications. Dillinger Hütte has the necessary infrastructure to supply customers ex works from a batch size of 4.5 t, and including large-scale projects. Not only ex mill, but also ex stock, to assure fast delivery: DiIlinger Steel Service Centres can be found, among others, in Ger - many, the Netherlands, France and the UAE ( and hold stocks totalling more than 100,000 t of heavy plate. Only the capabilities available from the European Steel Service Centres (Ancofer Stahlhandel, Jebens and AncoferWaldram Steelplates) are highlighted below. Dillinger Hütte Steel Service Centres Ancofer Stahlhandel 90 % Jebens 100 % AncoferWaldram Steelplates 100 % other SSCs The stocks operated by Ancofer Stahlhandel, Jebens and AncoferWaldram Steelplates supply an impressively wide range of grades: n Not just standard plate, but also special grades for offshore applications, pressure vessel fabrication, structural steel engineering and heavy machinery. n Not only in standard dimensions but also in plate thicknesses above 400 mm and plate width of 4,000 mm and more. The following information spotlights special heavy plate products produced by Dillinger Hütte and available from stock. AG der Dillinger Hüttenwerke, P.O. Box 1580, D Dillingen/Saar, Germany Tel.: Fax: , info@dillinger.biz,

3 Ancofer Stahlhandel, located in Mülheim an der Ruhr, Germany, has been a member of the Dillinger Hütte group since Ancofer Stahlhandel s function is to assure the rapid availability of a wide range of heavy steel plates from stock, plus flame-cut components. The company stores a large range of plates, including structural and pressure vessel steels in plate widths 4,000 mm at its ten warehouses with their 21,800 m² of storage space. A large selection of additional services is also available. Ancofer is universally acclaimed as a specialist in heavy plate, and supplies a large range of steels in diverse dimensions not only standard steel products, but also plate thicknesses 250 mm, lengths 20,000 mm and widths 4,000 mm. The Ancofer flame-cutting shop is one of Germany s largest, most experienced and most productive. Decades of know-how, highly trained and capable staff, plus modern equipment, assure perfect results and optimum delivery times. View the complete Ancofer range at: Ancofer Stahlhandel GmbH, Rheinstraße 163, D Mülheim an der Ruhr, Germany Tel.: , Fax: , info@as.dillinger.biz,

4 Jebens, located in Korntal-Münchingen, near Stuttgart, Germany, has been part of the Dillinger Hütte group since Jebens is dedicated to supplying thick and heavy plates and profiled slabs, heavy machined oxy-cut parts, and fully prefabricated, welded and painted steel components. Jebens stocks a large range of ultra-thick structural steel plates and profiled slabs produced by Dillinger Hütte. Examples: Grade Designation Standard Thickness Width Construction steel S355J2+N 4,000 mm Structural steel EN mm S355K2+N 3,500 mm C45 8 to 250 mm 42CrMo4 20 to 200 mm Profiled slabs in accordance with chemical composition for S235 to S mm The company s all-round production capabilities at least seven different sectors make it a highly popular solutions partner for plates and other items 55 t in weight. These elements are precision flame-cut to the dimensions necessary in this sector. Thicknesses ranging from 8 to 650 mm, widths 4,000 mm and lengths 20,000 mm permit highly efficient production of components with the minimum number of individual parts, minimizing the need for welding. A wide range of fabrication options make Jebens your one-stop steel provider. From support at the design stage, via cutting, chamfering of highly complex geometries, drilling, milling, annealing and normalizing, and including sandblasting and painting, this specialist in demanding tasks produces all-in, ready-to-install welded components with a piece weight of 160 t. View the complete Jebens range at Jebens GmbH, Daimlerstraße 35-37, D Korntal-Münchingen, Germany Tel.: , Fax: info@jebens.dillinger.biz,

5 AncoferWaldram Steelplates has been a specialist supplier of heavy carbon steel plates and profiled parts for more than forty years. Its combination of comprehensive stocks of more than 40,000 t of heavy carbon steel plates, combined with its sophis ticated profiling equipment, give Ancofer Waldram Steelplates the decisive lead in experience, product range and customer service. Huisman Equipment B.V. Mammoet Holding B.V. AncoferWaldram Steelplates holds a large stock of plates for offshore and marine applications, and also structural, pressure vessel and other grades. With its workforce of 100 employees, AncoferWaldram Steelplates supplies a broad international customer base in the fields of offshore fabrication, steel and crane engineering, boiler and pressure vessel equipment, heavy machinery, yellow goods, dredging and shipbuilding. View the complete AncoferWaldram Steelplates range at: AncoferWaldram Steelplates bv, P.O. Box 190, NL-4900 AD Oosterhout, The Netherlands Tel.: , Fax: sales@aws.dillinger.biz,

6 DILLINGER HÜTTE The following chart shows the Dillinger range for the various delivery conditions: Max. plate length: 28 m Max. plate weight: 42 t (in special cases 52 t) Plate width in mm Plate thickness in mm N, A = normalized TM = thermomechanically rolled Q, Q + A = quenched, quenched and tempered Please enquire for plate formats not expressly featured in the published range. Find your local sales contact at: AG der Dillinger Hüttenwerke, P.O. Box 1580, D Dillingen/Saar, Germany Tel.: Fax: , info@dillinger.biz,

7 Strategically located between the major international ports of Rotterdam and Antwerp, AncoferWaldram Steelplates holds a large and varied stock of special grades from the Dillinger range. An impressively wide selection of steel plates for offshore and marine applications, pressure vessel and structural steel engineering, plus the DILLIMAX high-tensile and DILLIDUR wear-resistant plate grades, is available. Grade Designation Standard Thickness Width Pressure vessel P355NL2 Normalized fine grained EN / SA516 Grade 70 steel ASTM A516M 250 mm DICREST 5 SA516 Grade 60/65/70 Hydrogen induced cracking (HIC) resistant plates ASTM A516M 8 to 120 mm Construction steel S355J2+N S355K2+N S355K2+Z35 Structural steel EN mm S355NL Normalized fine grained steel EN mm S355M/ML Thermomechanically EN S460M/ML rolled fine grained steel 10 to 100 mm Steel for marine applications DNV: NV D36 and DNV rules 6 to 100 mm NV E36 + Z35 Structural steel LRS: Grade A, DH36 Lloyd s rules 6 to 150 mm and EH36 + Z35 Offshore S355G8/10+M S355G8/10+N S460G2+M S420G2+M High-strength steel DILLIMAX 690 T/E DILLIMAX 690 E + Z35 + US (S3/E4) Wear-resistant steel DILLIDUR IMPACT Offshore grades S690 with Charpy at -40 C / -60 C with Z35 and maximum US requirements EN NORSOK M120 /Y20 NORSOK M120 /Y40 EN ,000 mm 3,000 mm 3,500 mm 8 to 110 mm 3,050 mm 8 to 100 mm 110 to 200 mm 10 to 100 mm 8 to 250 mm 15 to 150 mm 340 HB grade with high impact toughness at -40 C 50 to 150 mm DILLIDUR 400 V Water quenched 400 HB 8 to 150 mm DILLIDUR 450 V " 450 HB DILLIDUR 500 V " 500 HB 8 to 100 mm 3,500 mm 3,050 mm 3,000 mm 3,000 mm 2,500 mm 3,000 mm View the complete AncoferWaldram Steelplates range at: AncoferWaldram Steelplates not only supplies heavy steel plates in all commercial stock dimensions, it also operates its own modern flame-cutting facilities. AncoferWaldram Steelplates is certificated in conformity with ISO 9001:2008 and EN 1090 for oxy-cut parts for steel structures. AncoferWaldram Steelplates bv, P.O. Box 190, NL-4900 AD Oosterhout, The Netherlands Tel.: , Fax: sales@aws.dillinger.biz,

8 The following table shows the wide range of processing capabilities available at Jebens: Thermal cutting 14 thermal cutting machines Plasma-cutting, oxy-cutting Thickness range 8 to 650 mm Width 5,000 mm Length 20,000 mm Max. item weight 55 t Chamfering Chamfering robots + CNC chamfering Individual true-contour chamfering and cutting in multiple layers Thickness range 8 to 500 mm Width 2,200 mm Length 8,500 mm Max. item weight 20 t Straightening 2 straightening presses to DIN specifications to customer specifications 3,500 kn pressure Flame straightening Controlled straightening of thick plates Heat treatment Furnace Normalizing Annealing Width 3,500 mm 5,800 mm Length 10,500 mm 11,800 mm Height 2,500 mm 3,800 mm Max. item weight 40 t 160 t Surface treatment Continuous type shot blasting machine Width 2,700 mm Manual blasting booth Max. filling weight 100 t Mobile blasting system Painting booths 2 solvent- and water-based 1 standard Width 5,000 mm 3,800 mm Length 9,000 mm 11,800 mm Height 2,500 mm 5,800 mm Max. item weight 40 t 160 t Machining CNC machining centre for milling and drilling Max. X axis 16,000 mm Max. Y axis 3,700 mm Max. Z axis 2,500 mm Max. item weight 100 t Welding MIG / MAG / submerged arc welding facilities Welding tilt and turn table Max. item weight 160 t Plus: n Welding of fine grained structural steels n Build-up welding / plating of cast steel n Manufacturing qualification in conformity to the DIN Class E standard, extended to include S960; EN 1090 for welded components n Certification in accordance with the DIN EN 729-2:1994 and ISO :2005 standards ( Higher Welding Certificate ) View the complete Jebens range at: Jebens GmbH, Daimlerstraße 35-37, D Korntal-Münchingen, Germany Tel.: , Fax: info@jebens.dillinger.biz,

9 A selection of the special grades available for pressure vessels, structural steel and offshore engineering, plus the DILLIMAX high-tensile and DILLIDUR wear-resistant plate grades, is shown below: Grade Designation Standard Thickness Width Pressure vessel steel P355NL2 EN SA516 Grade 70 Normalized fine grained steel ASTM A516M 250 mm n Mechanical and technological tests, including ultrasonic inspection, Charpy impact test, bead bending test and Z-value (through-thickness tensile properties) test. n Semi-fabrication, including bevelling, levelling and sandblasting in conformity to SA 2.5 in Ancofer s own blasting shop; protective treatment, drilling, turning, milling, edge preparation. n Ancofer is certificated in conformity to DIN EN ISO 9001:2008 n Ancofer is certificated in conformity to EN 1090 for oxy-cut parts for steel structures. 4,000 mm also in width of 2,750 mm an 3,250 mm P460NL2/S460NL EN mm 3,000 mm Construction steel S355J2+N Structural steel EN mm S355NL Normalized fine grained 4,000 mm EN mm steel S355M/ML Thermomechanically 4,050 mm EN to 100 mm S460M/ML rolled fine grained steel 3,050 mm High strength steel DILLIMAX 690 E S690 with Charpy at -60 C EN to 250 mm 3,000 mm Wear resistant steel DILLIDUR 325 L Air hardened 325 HB 8 to 100 mm 2,000 mm 340 HB grade with high DILLIDUR IMPACT 50 to 150 mm 2,500 mm impact toughness at -40 C DILLIDUR 400 V Water quenched 400 HB 8 to 150 mm DILLIDUR 450 V " 450 HB 3,000 mm 8 to 100 mm DILLIDUR 500 V " 500 HB Ancofer has the following fabrication facilities: n 1 blasting shop n 6 oxy-cutting machines n 1 plasma-cutting machine n 1 levelling machine n 2 robots for weld preparation View the complete Ancofer range at: Ancofer Stahlhandel GmbH, Rheinstraße 163, D Mülheim an der Ruhr, Germany Tel.: , Fax: , info@as.dillinger.biz,

10 DILLINGER HÜTTE Imprint AG der Dillinger Hüttenwerke P.O. Box Dillingen/Saar Germany Tel.: Fax: info@dillinger.biz Status 08/2015 AG der Dillinger Hüttenwerke, P.O. Box 1580, D Dillingen/Saar, Germany Tel.: Fax: , info@dillinger.biz,