Pre- Feasibility Report

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1 Pre- Feasibility Report For Modernization with adoption of clean technology Hot Charging Wire Rod making downstream integration at existing Induction Furnaces to convert Hot Billet directly in the shape of Wire Rod; without addition of any furnace, without addition of raw material, without any fuel. Existing Capacity Capacity after proposed modernization MS Ingot/Billet Wire Rod (through Hot Charging of Billets) Rerolled product Rerolled product through Billet through Billet Reheating Furnace Reheating Furnace (November 2017 ) Nandan Steels and Power Limited Village- Sondra, Siltara Industrial Area Tahsil and District Raipur (CG)

2 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. 1. EXECUTIVE SUMMARY: BRIEF ABOUT PROJECT: 1.1 Name of the Proposed Unit : Nandan Steels and Power Limited 1.2 Location and Office : Village : Sondra, Block- Dharsiwa; Tehsil-Raipur Distt.- Raipur (Chhattisgarh) 1.3 PRODUCT MIX & PROPOSED CAPACITY: Expansion/Amendment Proposed Facility Process Capacity MS Wire Rod Through Online Hot Charging Rolling Mill Existing Facilities and Capacity Product Facility Capacity (in TPA) M.S. Billets Rerolled Steel product i.e. Structural Steel etc. Induction Furnaces Rerolling Mill based on Billet Reheating Furnaces. (in TPA) TPA Remark From this facility hot billet will be directly converted to wire rod in proposed modernization for which amendment in product mix has been requested No change in this facility. Note: There will be no change in final production capacity of project as Billet produced from existing Induction Furnaces in Hot condition will be used in Hot charging rolling mill and will be converted in TPA P a g e 1

3 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 1.4 Brief of Proposal The proposal is for an existing unit which was initially set up as a steel rerolling mill to produce special steel rerolled structures for railways, in the year For which we had been and are buying special steel billets from outside plant and integrated steel plants. It is an independent activity. Subsequently, have setup an independent Melting and Billet producing facility through Induction Furnace based melting and CCM based casting process to produce TPA MS billets in the same premises in the year At this time company had applied for Environment Clearance and obtained Environment Clearance TPA of Billets and also for TPA Rerolled products. Since then unit is operating under Environment Clearance F. No. J-11011/328/2007- IA II (I) dated 31/10/2007, and Single consent from State Pollution Control Board (i.e. Chhattisgarh Environment Conservation Board) with TPA Ingot/Billet production through Induction Furnace and TPA Structural Rerolled Steel production through Fuel Fired Billet Reheating Furnace (vide Consent No. 4620/TS/CECB/2009 Dated 15/09/2009 under Water (Prevention and control of Pollution) Act 1974 and 4622/TS/CECB/2009 Dated 15/09/2009 under Air (Prevention and control of Pollution) Act 1971 and subsequent renewals). In our existing Induction Furnace division we propose to go for downstream integration by installing environment friendly new direct rolling technology by which without adding any fuel, without adding any additional raw material, without adding any additional reheating furnace, the Hot Billet produced from Induction Furnaces will directly be converted or rolled into Wire Rod (Rerolled product). There will not be any change required in the existing Induction Furnace based melting and CCM based Billet casting facilities (i.e. the billet production capacity of TPA will remain as it is). Only Hot Billet cooling will be avoided and sensible heat contained in it will be used to P a g e 2

4 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. convert the hot billet into wire rod through the power driven mechanical rolling mill. For this we had applied to CECB for grant of consent under Air Act and Water Act to allow us to convert the Hot Billets produced from Induction Furnace to Wire Rod by installing only electrical motor driven mechanical Re rolling mills. But the CECB have asked us to seek an amendment in Environment Clearance due to para 3 and specific condition B (ii) of the said EC granted to us. 1.5 Name of Directors : DIN Name of Director Designation ASHOK KUMAR AGARWALLA Managing Director VIKASH KUMAR AGRAWAL Director BINOD KUMAR AGARWAL Director MANOJ KUMAR AGRAWAL Director ANKIT AGARWAL Additional Director MANISH KUMAR AGARWAL Director SANJAY KUMAR KARIWALLA Director PRADIP PODDAR Additional Director MANVENDRA CHAKRABORTY Additional Director 1.5. Number of Shift : Three Shift Basis P a g e 3

5 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 1.6 Cost of Project : (In Rs. Lakhs) Cost of Project Existing Proposed Total Land and Site Development Nil Building and Civil Work Plant & Machinery & Other Equipment Misc. Fixed Asset Electrical Installations Rolls Pollution Control Equipment Nil TOTAL :: Means of Finance : Means of Finance Existing Proposed Total Equity -Equity & reserve and surplus DEBT - Term Loan from Bank TOTAL :: Fuel Requirement : Nil (electrical driven process) 1.9 Raw Material : Hot Billet TPA 1.10 Merits of Process: At present Cold Billets produced from Induction Furnaces is sold to other rolling mills, which is required to be reheated through Billet Reheating Furnace; by firing of Fossil fuel; by adoption of the proposed process the equivalent amount of fossil fuel firing will be avoided, resulting in reduction in Green House Gas emission. At present 150 Kg Coal per tonne of Steel Rerolling is the common practice in the Indian Steel Rerolling sector, if we consider this then by adoption of this process about TPA coal will be avoided from buring. This results in TPA Green House Gas emission reduction in the atmosphere which would have been otherwise been emitted in absence of the proposed project. The proposed downstream integration process will be driven by the electricity, therefore there will be no requirement of fuel. P a g e 4

6 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. The latent heat content in billets will be used without being wasted, which will otherwise being wasted in atmosphere. In addition water required for cooling of hot billets, will be saved through this process adoption. The Billet Reheating furnace based Rerolling will consume more amount of electrical energy, than proposed to be used in the downstream integration to wire rod mill. Therefore, practically there will be no additional electrical energy consumed due to this proposed project in comparison to the alternative route of present scenario in which cold billets would be reheated to be re-rolled List of proposed plant and machinery: 1. Hot Billets conveyors. 2. Hot Billet shearing machine. 3. Stands for Rolling of wire rod with Gear Boxes and Pinion Drives 4. Block Mill for Lining of wire rods. 5. Electrical motors, Crane, Rolls etc. 6. Wire Rod Coiler. 7. Control panels and instrumentation. 8. Workshop and maintenance equipment. 9. Laboratory Testing equipment for Tensile Strength and other Physicochemical parameters Proposed Civil Works: 1. Wire Rod Mill Shed. 2. Foundation for stands Wire Rod and Coiler. 3. Cooling water flow channel. 4. Control panel rooms. 5. Workshop shed P a g e 5

7 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 2. INTRODUCTION: Identification of project and project proponent: The company Nandan Steels and Power Limited is a company incorporated under The Companies Act 1956 having CIN U27109CT2004PLC with the object to setup Mini Steel Plant. The directors are : Ashok Kumar Agarwalla Vikash Kumar Agrawal Binod Kumar Agarwal Manoj Kumar Agrawal Ankit Agarwal Manish Kumar Agarwal Sanjay Kumar Kariwalla Pradip Poddar Manvendra Chakraborty The directors are in steel manufacturing field for more than two decades. The experience in the field is the key of success of the company. The Dynamic Synergy available with the promoters is indicated by proposed integration of clean technology in Mini Steel Plant. Details of facilities to be installed and already operational: Expansion/Amendment Proposed Product Facility Process Capacity (in TPA) MS Wire Rod Wire Rod Rerolling Mill Through Online Hot Charging based Rolling Mill without any furnace TPA P a g e 6

8 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Existing Facilities and Capacity Product Facility Capacity (in TPA) Remark [A] M.S. Billets Induction Furnaces Note- At present the billets are being cooled, in future from this facility hot billet will be directly converted in proposed expansion/ amendment to Wire Rod without any furnace and fuel. [B] Rerolled Steel product i.e. Structural Steel etc. Rerolling Mill based on Billet Reheating Furnaces No change in this facility. Final Capacity Product [A] Wire Rod [B] Rerolled Steel product i.e. Structural Steel etc. Capacity Remark (in TPA) Through Hot Charging based rerolling and production of Hot Billet from Induction Furnace Through Billet Reheating Furnace based Rerolling Mill P a g e 7

9 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Other locational details are as follows: Location Village-Sondra, Block-Dharsiwa Tehsil Raipur District Raipur State Chhattisgarh Khasra number 55/1, 55/2, 56/1, 56/2, 57/1, 57/2, 57/3, 57/4, 57/5, 57/6, 57/7, 64/1, 65/1, 67/1, 67/2, 68/2, 61, 62/1, 62/2, 63, 64/2, 65/2, 67/3, 58, 59, 60 Area 4.78 Hectare Source of water Ispat Bhumi Pvt Ltd Siltara Raipur Nearest Airport Swami Vivekanand Airport, Mana, Raipur about 30 KM Nearest Railway station Raipur about 11 KM 2.2 Brief description and nature of the project: The proposed project is expansion/amendment in product of already implemented facility (induction furnace TPA capacity and TPA Billet Reheating Furnace based Rolling Mill). Proposal involves addition of downstream integration in existing Induction Furnace by addition of hot charging wire rod mill, by which it is possible to convert hot billet directly in to wire rod without addition of any furnace that too, without use of any fossil fuel. The project is neither an expansion and also not the modernization of any existing production process but it is modernization by way of downstream integration by way of adoption green and clean technology which is likely to reduce GHG emission but will not need any fuel and will not add any pollution. Rather will help to reduce the pollution indirectly. 2.3 Need for the project and its importance to the country and/or region. Steel is one of the most important products of the modern world and is of strategic importance for any industrial nation. Historically, all nations during their industrialization phase have been supported by a strong steel industry P a g e 8

10 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. of their own. From construction, industrial machinery to consumer products, steel finds a wide variety of applications. It is also an industry with diverse technologies based on the nature and extent of use of raw materials. India is the 4th largest producer of steel in the world accounting for production of million tons of crude steel in It also holds the third position in consumption of steel. Thus there is great potential in steel industry in India. Honorable Prime Minister Shri Narendra Modi has envisage the growth of steel sector to attain a production capacity of 300 Million Tonnes by 2020 hence in order to achieve this capacity it is essential to create the facilities based on local resources to produce steel. The Honorable Prime Minister has also proclaimed the global commitment to fight Climate Change; hence the importance of creating the facilities to achieve highest energy efficiency in core sector industries is also very essential. In view of these facts the proposed Mini Steel Plant with Steel Melting Shop with Re Rolling mill having hot online re rolling facility becomes a project of national interest as the proposed technology to produce steel would be one of the most energy efficient technology in which direct online finished steel production in the form of Wire Rod is proposed by avoiding the reheating fuel required in the conventional rolling mills. Due to which a substantial amount of GHG emission would be avoided or reduced than the baseline emission. All these technology required to be promoted for securing a better energy efficiency and safer environment. A brief note on the GHG emission reduction by the proposed project is also provided in the relevant section. P a g e 9

11 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Advantages of the project It will lead to GH emission reduction which is a Global priority. It will improve energy efficiency. It will conserve valuable resources like Fuel, Water, Power: Land etc. It will generate additional employment It will help the secondary steel producers more competitive in all terms including production cost and efficiency. Ready market for the finished products. Easy accessibility to the thriving markets of Chhattisgarh, Madhya Pradesh, Bihar, UP and Orissa from another major locational advantage factor. Technology is not new and has already been successful tried in number of plants. P a g e 10

12 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. 2.4 Demand-supply cap: The Scenario of Steel Industry is clearly looking upward and the latest data on Steel Industry is as follow :- AN OVERVIEW OF STEEL SECTOR- (Source: Ministry of Steel, Government of India) GLOBAL SCENARIO In 2013 the world crude steel production reached 1606 million tonnes (mt) and showed a growth of 3% over (Source: World Steel Association or WSA) China remained the world s largest crude steel producer in 2013 (779 mt ) followed by Japan (111 mt), the USA (87 mt) and India (81 mt) at the 4th position. WSA has projected Indian steel demand to grow by 3.3% in 2014 as compared to global steel use growth of 3% and Chinese growth of 3.1%. For 2015, further recovery is projected for world (3.3%) and India (4.5%) and a slowing down for China (2.7%). Per capita finished steel consumption in 2013 is estimated at 225 kg for world and 515 kg for China. DOMESTIC SCENARIO The Indian steel industry has entered into a new development stage from , riding high on the resurgent economy and rising demand for steel. Rapid rise in production has resulted in India becoming the 4 the largest producer of crude steel and the largest producer of sponge iron or DRI in the world. As per the report of the Working Group on Steel for the 12 th Plan, there exist many factors which carry the potential of raising the per capita steel consumption in the country, currently at 59.2 kg. These include among others, an estimated infrastructure investment of nearly a trillion dollars, a projected growth of manufacturing from current 8% to 11-12%, increase in urban population to 600 million by 2030 from the current level of 400 million, emergence of the rural P a g e 11

13 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility market for steel currently consuming around 10 kg per annum buoyed by projects like Bharat Nirman, Pradhan Mantri Gram Sadak Yojana, Rajiv Gandhi Awaas Yojana among others. At the time of its release, the National Steel Policy 2005 had envisaged steel production to reach 110 million tonnes by However, based on the assessment of the current ongoing projects, both in greenfield and brownfield, the Working Group on Steel for the 12th Plan has projected that the crude steel steel capacity in the county is likely to be 140 mt by and has the potential to reach 149 mt if all requirements are adequately met. The National Steel Policy 2005 is currently being reviewed keeping in mind the rapid developments in the domestic steel industry (both on the supply and demand sides) as well as the stable growth of the Indian economy since the release of the Policy in Major Objectives of the New National steel Policy 2017 are as follows: NSP 2017 Vision, Mission & Objectives a) Vision: To create a globally competitive steel industry that promotes inter-sectoral growth. b) To create a self-sufficient steel industry that is technologically advanced, globally competitive and promotes inclusive growth. c) To attract investments in Indian steel sector from both domestic and foreign sources and facilitate speedy implementation of investment intentions on board so far so as to reach crude steel capacity level of 300 million tonnes by to meet the domestic demand fully. \ d) To ensure easy availability of vital inputs and necessary infrastructure to achieve a projected production level of 275 million tonnes by Technological Efficiency Though the choice of technology will be determined by entrepreneurs based on techno-economic considerations, Ministry of Steel would encourage adoption of technologies, which: Are conducive to effective & efficient utilization of domestic resources with minimum damage to environment and production of high-end and special steel required for P a g e 12

14 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. sophisticated industrial and scientific applications Minimize environmental damage at various stages of steel making Optimize resource utilization and facilitate modernization of the steel industry so as to achieve global standards of productivity and efficiency Led to the development of front end and strategic steel based materials Improving the techno-economic performance of steel units is crucial to improving competitiveness of the industry. Details of the estimated techno-economic performance parameters by Imports vs. Indigenous production Prior to implementation of the these type of mini steel plants the gap between demand and supply was being fulfilled by import of steel. The Chinese manufacturers are giving tough competition to Indian steel producers because of their cheaper production cost mainly due to abundantly available coking coal in their country. Therefore, in order to face the competition being poised by the Chinese manufacturer it is important to reduce cost of product, as well as produce good quality of steel. Therefore this type of project is important to be implemented. The Indian infrastructure sector is likely see a massive growth due to increasing economic status thus in order to keep the supply ready to match the demand of construction steel the additional capacity of TMT steel Bars is most immediate requirement of time. 2.6 Export possibility Export of Steel is always possible, the Government of India is also encouraging export of steel, however proposed quantity will be domestically consumed. The world steel market is for about 1500 Million Tonnes, out of which about 50% is being produced by China, the global demand even if increased by 2% per annum then it requires addition of 30 Million Tonnes additional production capacity. Since China has already reach to saturation level of increasing the production therefore India has P a g e 13

15 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility better chance to share the world market by increasing it production in a energy efficient manner. The unit being located in the eastern sector can export the steel to Bangladesh; Bhutan; and Burma and Nepal also. 2.7 Domestic/ export Markets. Domestic market with real estate, infrastructure project, industrial projects are available for purchase of steel which is estimated to be around 80 million tonnes per annum. The estimated growth in infrastructure is likely to increase the demand of steel to more than 150 million tonnes by the year In view of this it is required to make advance planning for creating the facility and infrastructure to meet this demand. The domestic market as well as export market both will require good quality steel, produced with minimum energy consumption and minimum cost of production. In order to achieve these objectives the proposed project has been designed to high energy efficiency, with good quality products. The project has potential to cater to the domestic demand as well as export demand of steel. 2.8 Employment Generation (Direct and Indirect) due to the project The unit will need Technical qualified personals for organizing the production and then several skilled workers for operating the unit and for working in workshop, etc. Besides all these type of workers a number of semiskilled and unskilled workers will also be required for peripheral activities like transport, logistics, engineering, Services, commercial services etc. Also a large number of industries are already located in the region has slowly and steadily become a major centre for steel production thus all these skilled and trained local workers are easily available in the region. Besides the production staff some more manpower shall be needed for administrative purposes. The local untrained manpower also will be trained to slowly take up to the Semiskilled and Skilled tasks. Initially the unskilled P a g e 14

16 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. labor will be deployed from local area only. Subsequently they will be trained to take up higher responsibilities. The list of likely employment due to the implementation this downstream integration is given in table below, as per which following direct employment potential is likely to be generated: Administrative Staff 2 persons Production Staff 10 persons 3. PROJECT DESCRIPTION 3.1 Type of project including interlinked and interdependent projects, if any. The proposed integration process is clean technology based which does not involve any furnace or fuel independently does not falls under purview of EIA Notification 2006 but as this is an amendment in shape of product as a part of the project which is already granted EC under category A for Induction Furnace and Billet Reheating Furnace based Re-Rolling Mill. This is also considered as Secondary Metallurgy project falling under A category. The process is not interlinked as such but it is a step forward integration to be added to the CCM of the existing Induction Furnaces. Thus in case the Wire rod mill is not in operation the Hot Billets will not be possible to be rolled. In this situation it will be sold outside. The total melting capacity remaining the same the final product will also remain the same i.e tones of Wire Rod or Billet. The structural re rolling mill set up independently will remain as it is. Although it also has Billets as raw material but the quality being different is not possible to be produced in the existing induction Furnaces hence these are purchased from outside. This structural mill remain independent. The change in product mix in EC granted to us is requested due to the letter issued by the CECB in response to the application made to set up a wire rod P a g e 15

17 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility mill under Air Act and Water Act. Brief explanation submitted in the past to justify the issuance of Consent without any more amendment in EC is provided herewith. 1. That, vide Environment Clearance J-11011/328/2007-IA II (I) dated 31/10/2007 (Annexure-01) was granted to produce TPA M.S. Billet/Ingot through Induction Furnace melting route under the Secondary Metallurgical Process [ Category 3(a)] and TPA structural steel separately though Billet reheating Induction Furnace. Whereas In the proposed down stream integration: a. we are not making any change in equipment, nor increasing any capacity of MS Steel Billet production from TPA. It will remain the same. Thus there is no expansion nor any modernization here also no process change till this point. b. In the present process to produce the Cold Billets the main difference is that the Hot Billets coming out of CCM will not be cooled till ambient temperature. Rather the heat in it will be retained by reducing and controlling the Cooling so that the Billets retain above 1080 degree Celsius temperature. Then these hot Billets will be transferred in Hot condition to the additional wire rod re rolling process section ( Which is proposed to be added). Thus for avoiding to cool the Billets till room temperature and to transfer the Hot Billets to Wire Rod Rolling Mill also we do not need to seek any additional EC, for adding this part of activity. As the change here is only the avoidance of Cooling process and all the acts are mechanical and does not involve any fuel. c. That, vide Environment Clearance J-11011/328/2007-IA II (I) dated 31/10/2007 we are also granted Environment Clearance to produce TPA Rerolled steel through Billet Reheating Furnace also under the Secondary Metallurgical Process ( Category 3(a)), and there will not be any change in production capacity and process in this facility also. There is no expansion no modernization in this section; therefore we also do not require any additional Environment Clearance for this portion also. d. That, as per the amendment in EIA Notification 2006 dated 01/12/2009 secondary metallurgical process under the Secondary Metallurgical Process ( Category 3(a)) has been defined which P a g e 16

18 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. involves only the melting furnaces such as Induction Furnace, Arc Furnace, Submerged Arc Furnace, Cupola etc., as per this establishment of a mechanically driven Rolling Mill which does not involve any of these furnaces as well as does not require Billet Re Heating furnace. Hence proposed Wire Rod Re Rolling mill would not qualify to be categorized as Secondary Metallurgical process. Consequently the proposed wire rod mill based on available hot billet to the be converted into wire rod do not fall within the secondary metallurgical process. Accordingly implementation of this portion of modernization also does not require to seek EC. e. That EIA Notification 2006 does not ask to seek EC for any other activities than listed in Schedule. The Re Rolled steel products or Re Rolling Mills without any furnace are not included in schedule. Thus we don t need to seek EC for setting up a Re Rolling mill based on Pollution Free Green and Clean Technology which does not involve setting up a reheating Furnace. 3. (i) Since the existing unit was originally setup with Fuel Fired Billet Reheating Furnace based Rerolling Mill with TPA capacity vide Consent to Establish/Operate No and 2424 Dated 08/07/2004 (Annexure-02) for Air Act and Water Act. It was set up to produce steel structures suitable for Railways which require special steel produced by the Integrated steel plants. Subsequent to which the capacity of the Rerolling Mill was expanded to TPA vide consent No and 3319 dated 04/11/2004 (Annexure-03) under Air Act and Water Act for which Billet was procured and is being procured from market mainly from Integrated steel units. (ii) Subsequently the company decided to setup Induction Melting Furnaces to produce TPA MS Ingot/Billet through Induction Furnace melting process, within the same premises at distance of 300 meters apart from existing Rerolling Mill; for which Environment Clearance was obtained from MOEFCC as per the reference given above. Separate consent to Establish /Operate under Air Act and Water Act was obtained vide consent No on Dated 07/04/2007 (Annexure-04) for the Induction Furnaces. In this Consent to P a g e 17

19 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Establish existing Rolling Mill capacity was also increased from TPA to TPA based on Billet Reheating Furnace and Consent for the MS Billets and Ingots was granted also for TPA. (iii) Both these products are independent and can be sold independently and both the plants run independently and are separate set of facility and not the integral part of each other. Which is also evident with the process diagram submitted by us. 4. The manufacturing equipment, process and the process area of TPA Rerolling mill with Billet Reheating Furnace is completely separate and independent. It is not a linked project to the Induction Furnaces based TPA MS Billet facility which is setup with independent plant and equipment as an independent facility off coarse within the same premises. 5. Since the quality of structural steel is being rolled by us are primarily as per railway quality standards which are made out of special steel. It is normally not possible to be producing this quality of steel in Induction Melting Furnaces setup by us. Therefore we continued to procure the Billets for the rolling mill from outside industries and re-roll it. However at some time when we don t have the demand for special steel structural re rolled products as per Railway standards; then we are able to use mild steel billets which are also produced in Induction Melting furnace of our company in the same premises. 6. The Induction Melting process can produce various types of Ingot/billet which may be of (A) Forging Grade, or (B) Mild Steel grade suitable for Rerolling Mill, (C) in case of melting stainless steel it will produce stainless steel Ingot/Billet (D) Induction Furnace are also used to melt other metals and produce Ingots of Aluminium and Copper etc. So during original EC application presentation made by us we had appraised to the Committee that Ingot/Billet proposed to be produced in our Induction Furnaces unit would be suitable for producing rerolled steel in a P a g e 18

20 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Rerolling mill. It seem this situation has been described at point No 3. in our EC which reads as below: Steel Billets/Ingots will be produced through induction furnace route using Sponge Iron and Metal scrap from SMS, Ferro Alloys, Steel Ingots/Billets for Rolling Mill as the raw materials. These Billets/Ingots will be fed to a Rolling Mill to produce structural steels. The state Pollution control Board of CG known as CECB wants us to seek clarification or amendment in the above condition of EC. Thus we would wish to state that with the above description also being in place; we feel that further grant of fresh EC is not required as we already have the Environment Clearance for producing MS Ingot/Billet TPA and TPA Structural Steel through Billet Reheating Furnace. Both the process has been independently evaluated. Based on the merits the Environment Clearance has been granted for this capacities. We are not making any changes at all in these process or raw material or Fuel or machines or layout or location etc; for which EC has been granted. Therefore, to convert Hot Billet before being cooled in to Wire Rod does not attract EIA Notification 2006 provisions. Therefore the description given in Para 3 requires to be clarified or to description may be relaxed or fresh EC under Para 7(ii) may be granted to us for change in the product mix. P a g e 19

21 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 3.2 Location(map showing general location, specific location and project boundary and project site layout) with coordinates. Details of area State Chhattisgarh District/ Tehsil Village Tehsil- Raipur, District- Raipur Sondra Khasara No. 55/1, 55/2, 56/1, 56/2, 57/1, 57/2, 57/3, 57/4, 57/5, 57/6, 57/7, 64/1, 65/1, 67/1, 67/2, 68/2, 61, 62/1, 62/2, 63, 64/2, 65/2, 67/3, 58, 59, 60 Area 4.78 Hectare Toposheet No. F44P11 (Old No. 64 G/11) Geo-coordinates 21 22'22.12"N 81 38'11.06"E - Location Map, Layout, Road Network Map is give below: P a g e 20

22 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Figure :1 : District and Tahsil Location P a g e 21

23 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Figure :2 : Approach and Connectivity in Google Map Figure :3 : Project Site in Google P a g e 22

24 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Figure :3 : Layout proposes site P a g e 23

25 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility The internal land use area statement: S. No. Area Unit % 1. Existing sheds including office building and Lab a) Re rolling mill 0.44 Hect 9% b) Induction 0.53 Hect 11% Furnaces c) Office building 0.10 Hect 2% and Admin Block 2. Proposed wire rod 0.19 Hect 4% mill shed 3.Road and Paved area 0.54 Hect 11% 4. Green Belt 1.58 Hect 33% 5. Open space 1.40 Hect 29% including road area Total:: 4.78 Hect. P a g e 24

26 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Figure 4 : Topographic Map 10 KM Radius P a g e 25

27 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. - Not required. 3.4 Size or magnitude of Operation Proposed Facility addition for Modernization: S. No. Process Plant Capacity of plant Proposed Product name 1 Hot Electrical Wire Rod Charging driven wire rod Wire Rod rolling mill of Mill 215 TPD Exiting Facilities (implemented at site) S. No. Process Plant Capacity of plant Proposed Product name 1 Induction 10 MT X 3 1 Mild Steel Furnaces Nos. Billets to produce M.S. Billet 2 Billet Billet Re Rolled Steel Heating Reheating Products like; based Rerolling based Structural Steel Rerolling Mill mills mill of 215 TPD Annual Capacity TPA Annual Capacity TPA (in expansion this billet will be directly converted in wire rod) TPA 1 One no of this is standbye! P a g e 26

28 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. 3.5 Project description with process details: Existing Manufacturing process of Steel Melting Shop with CCM (i) The manufacturing process installed in the unit is one which is well established and proven technology presently being followed by majority of similar manufacturing units mostly in small or medium scale sector. In order to achieve high energy efficiency three numbers of Induction Furnaces (each 10 MT capacity) with medium power input capacity of 4.5 MVA each have been setup with completely automatic charging facility. Electronic software has been installed to monitor the input power and maintaining power factor to almost unity level. The melting process involves taking sample of Sponge Iron & Pig Iron; Iron Powder and mild steel scrap, end cutting from rolling mills or scrap from user units is taken from raw material storage. This is than tested for its chemical composition and noted. Before preparation of charge necessary ingredients like Ferro Manganese, Ferro Silicon etc. are added by weight, Flux is taken up in crucible and then charge is put into it. Melting of steel along with other alloying element is accomplished in the crucible of coreless M.F. Induction Furnace. The high A.C. Current is passed through the copper oil wrapped around the outer periphery of crucible. By transformer action the A.C. Current induces much higher secondary current at 1000 hertz in the charge fed into crucible through the coil. Enormous heat it thus developed by resistance which causes the melting of charge. As soon as the molten pool is formed very pronounced stirring action in the molten metal takes place which helps in accelerating the melting. Deoxidizing agents and sometimes specific alloying elements are also added at suitable intervals during melting. Melting of homogenous mass occurs at 1600 C. If necessary superheating up to 1650 C as done for specific time. After completion of melting cycle of an hour the homogeneous molten mass is poured hydraulically into the ladle. P a g e 27

29 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility (ii) CCM: The ladle containing liquid steel is placed on the CCM platform and continuous casting of hot billet is carried out in the same for which one 2 strand CCM with 4 mtr x 8 mtr radius is setup. Proposed CCM: The present cooling system will be improved in CCM. Improvement for controlled cooling by the reduced water flow. The cooling and casting will be done through a highly automated controlled cooling software governed mechanism by which the casted billet will be so cooled that the temperature of billets will not fall below C. The case formation in the CCM mould starts with drop in surface temperature below C, the liquid metal inside the case contains enough energy for maintaining the overall temperature of billet for hot online rolling. In the CCM section hot billet shearing machines will be installed with each casting strand, so as to facilitate the cutting of billets to proper length for feeding in to the rolling mill. P a g e 28

30 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. P a g e 29

31 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Existing Manufacturing process of Rolling Mill 1. Raw Material i.e. Billet procured from outside in is cut either by Gas Cutting. 2. The sized billets are then Pushed into Billet reheating furnace fired with Coal Producer Gas/ Furnace Oil. 3. After the Billet is Red Hot then pushed out to rolling stands for rerolling. Steel Pieces are rolled through all stands in order to get required shape of finished goods i.e. MS Channel, Structures and other rerolled product are produced. P a g e 30

32 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. P a g e 31

33 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Proposed Process of downstream integration to convert hot billets in Wire Rod It is proposed to be implemented along with Induction Furnace which produces MS Billet/Ingot. The billet in hot form will be sized by the Hot Sharing Machine or Gas cutters and then will be directly transferred to wire rod making section without being cooled down and maintain required temperature for rolling. P a g e 32

34 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. POLLUTION CONTROL MEASURES:- Although the proposed process does not involve any fuel or raw material other than used in existing Induction Furnace. Therefore there will be no emission through this proposed modernization. Thus additional pollution control equipments are not required for the modernization. However, Being a mini steel project, the following equipments are installed: - At all the transfer points, Dust Collector is installed, along with the Bag Filter. - Water spraying is used control the fugitive emissions in the internal open storage yards. List of Existing Air Pollution Control Equipment: S. No. Name of Process Type of Equipment Emission controlled 1 Induction Furnace, CCM area 2 Fuel Fired Billet reheating Furnace Wet Scrubber with suction hood smoke hood Recuperator Particulate matter less than 50 mg/m 3. Particulate matter less than 50 mg/m 3. P a g e 33

35 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Additional measures will be adopted to reduce/control pollution control:- Approach roads are be frequently sprinkled with water. Most of the materials will be stored under covered shed. In case of storage of Sponge Iron/ Carbon Powder in open, it will be covered by tarpaulins to prevent spread of dust from it during transportation. Regular maintenance of vehicles and machineries will be carried out in order to control emissions. Green belt development would be taken up all along the haul roads, plant premises etc. Green belt will also be developed on the sides of approach road. Protective appliances will be provided to all the workers exposed in dusty atmosphere. Avoiding overloading of the trucks. Workers will be equipped with all personal protective devices like Gum Boot; hand gloves; Safety helmet; Safety goggles, earplugs at work place. By controlling the speed of the truck. Proper gradient of approach roads to reduce cumulative noise. Transportation of materials will be limited to day hours only. Periodical maintenance of process machinery. P a g e 34

36 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Medical and Health:- The project proponent shall provide facilities for medical check-up of its workers and employees through a visiting Physician. They will also provided first-aid facilities at plant time office. If necessary and in case of emergency, the medical aid can also be provided by hospitals situated Siltara which is nearly 2.5 Kms. from plant. Work related health hazard has been identified. Measures for respiratory disease will be taken by providing goggles; mask and earplugs. Awareness for malaria and health Hazard due to dust emission shall be created among plant workers. Worker health checkup program will be carried out on Six monthly basis. Socio Economic Objectives:- The company also participates and supports the various social activities, held in the nearby villages of the plant. It shall take active part in the social upliftment program like Swachchta Abhiyaan, skill development program, construction of toilets in schools, colleges, panchayats, supply of good quality drinking water, and women empowerment programmes. It also supports the cultural programs like Jaggannath Puja, Durga Puja Dusshera occasional Bhandara etc. organized by villagers of surrounding villages. The company is maintaining good environmental atmosphere in the plant premises and taking steps to make further improvement in this area. The company has provided the employment facility to the local villagers. P a g e 35

37 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 3.6 Raw material required along with estimated quantity, likely source, marketing area of final product/s, Mode of transport of raw Material and Finished Product. Details of raw material required in proposed modernization is given below: Proposed Hot Charging Wire Rod Mill:- Raw Material Hot Billet ( from Existing Induction Furnaces facility) Total Mode of Transportation quantity required in TPA Shall be Internally transferred from existing Induction Furnaces through a proposed Hot Billet conveyor. Material Balance for present scenario viz-a-viz scenario after proposed modernization [A] PRESENT SCENARIO (CURRENT SITUATION) Input Output Raw Material Qty. in TPA Product Qty. in TPA [A] Induction Furnace Division Sponge Iron MS Ingot/Billet CI/Pig iron/ Heavy Scrap Miss Cast Ferro Alloys and Alum Defective Billet Loss to Atmosphere Total :: [B] Billet Reheating Furnace Based Rerolling Mill MS Ingot/Billet Rerolled Product Coal Miss Rolls Mill Scale Coal Ash TAR Loss to Atmosphere Total :: P a g e 36

38 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. [B] SCENARIO AFTER PROPOSED MODERNIZATION Input Output Raw Material Qty. in TPA Product Qty. in TPA [A] Induction Furnace Division Sponge Iron Wire Rod CI/Pig iron/ Heavy Scrap Miss Cast Ferro Alloys and Alum Defective Billet/ Miss Rolls Loss to Atmosphere Total :: [B] Billet Reheating Furnace Based Rerolling Mill MS Ingot/Billet Rerolled Product Coal Miss Rolls Mill Scale Coal Ash TAR Loss to Atmosphere Total :: From the above it is established that there is no change in production capacity, only shape of Hot billet will be converted to Wire Rod, there will be no change in Billet Reheating Furnace based Rerolling Mill is proposed. P a g e 37

39 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility Marketing area of final product/s, Mode of transport of Finished Product Name of finished product Net quantity available for sale, after utilizing it for internal use in industry (IN mt) Marketing area Wire Rod All over Chhattisgarh, Jharkhand, Odisha and Madhya Pradesh etc. The demand of Wire Rod product are huge. The major market places are All over Chhattisgarh, Jharkhand, Madhya Pradesh and Odisha etc. Mode of Transportation By road through trucks P a g e 38

40 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. 3.6 Resource optimization/ recycling and reuse envisaged in the project, if any, should be briefly outlined. - The water is only required for cooling purposes. - The controlled cooling of liquid metal from 1500 degree to degree Celsius instead of forcing large water to cool down to ambient level will help to maintain the existing water consumption as it is. Rather it may help to save a little of it. - Rolling of Wire Rod does not require quenching like done normally for TMT. So the water consumption in the wire rod mill is practically limited to roll cooling. For which advanced high speed rolling mill will be set up to reduce the water losses. - The water will be used in closed cooling circuit where 100% water will be recycled % of waste water will be recycled and Zero discharge condition will be maintained. - Melting Scrap generated in the rolling mill will be used in own Induction Furnace as raw material thus practically there is no solid waste generation. - Mill Scale generation will be reduced in the Billet casting part to a great level due to avoidance of cooling to ambient temperature and due to maintaining the heat to re-rolleable temperature between 1200 to 1050 degree Celsius. - Mill scale will be sold to Ferro alloys plant which are plenty in the state. Now many Pelletisation units and Major Steel plants are also using it as a raw material to small extent. So now Mill Scale is no more a waste. P a g e 39

41 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility - Direct hot charging will save the Coal 150 kg tonne per tonne which works out to above tonnes per year which would have occurred in the traditional rerolling mill if it was done through a new Billet reheating furnace. - Similarly the Power consumption to operate Coal handling; Coal Crusher; Screen, Gasifiers; Billet reheating Furnace Air Blower; Cold Billet handling system; Furnace Pusher, Air Pollution Control ID/FD fan etc would have 40 units per tonnes of power in the other wise creation of reheating furnace based WR Mill. Thus 2800 MWh power will be indirectly saved for the Nation. In addition due to homogenous heat available in the hot Billets the rolling power also will get reduced by atleast 5 to 6 units(kwh). - Thus considering all the Fuel and Power and Resources savings the GHG emission will be possible to be reduced to more than tonnes per annum. 3.8 Availability of water its source, Energy/ Power requirement and source: - The water is sourced from Ispat Bhumi Pvt Ltd. water supply network, which is surface water. - The daily makeup water requirement in peak situation at 100% Capacity utilization for the proposed wire rod mill is estimated to be 28 KL/day 2 out of which 3 KL is estimated for human consumption. This much water will be saved from the current cooling water consumption for quenched cooling of liquid metal in CCM to reach ambient temperature fast. 2 Practically there is no additional water required, as at present this much of water is being used in cooling of Billet in Induction Furnace, which will be avoided by proposed use of hot billet. P a g e 40

42 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Hydrogeology status of Raipur: Raipur district is situated in the fertile plains of Chhattisgarh Region. This District is situated between 22o 33' N to 21o14'N Latitude and 82o 6' to 81o38'E Longtitude. The District is surrounded by District Bilaspur in North, District Bastar and part of Orissa state in South, District Raigarh and part of Orissa state in East and district Durg in West. The district occupies the south eastern part of the upper Mahanadi valley and the bordering hills in the south and the east. Major Water bearing Formation : Proterozoic, Sedimentary 9Cavernous Limestone, Fractured and weathered sandstones), fractured and weather granites and gneisses etc. Pre monsoon depth to water level: 2.75 to 15 aver. 7.1 mbgl Post monsoon depth to water level: 0.56 to 7.88 aver mbgl (Source: Ground Water Brochure of Raipur District, Chhattisgarh , Published by Central Ground Water Board) 3 Power Requirement Additional Power requirement for proposed wire rod mill motor drives will be 1.2 MW. Considering it within an operating facility therefor we have considered 1 MW will be sufficient, the power connection is already available with existing unit and CSPDCL has no problem in enhancing the power requirement. In fact the operation of such process will help the nation to save power consumption to the extent of 1.5MW which would have been needed in any traditional wire rod mill if not implemented as hot charge process. 3 P a g e 41

43 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their Management/disposal: - 100% of waste water will be recycled and Zero discharge condition will be maintained. - Due to proposed wire rod mill practically there will no waste /solid waste generation the waste of the process like Miss Rolls and End cutting are the raw material in Induction furnace, and there is good demand in market for the Mill scale therefore there are no waste, rather are bye products. Waste for disposal sent outside: Qty. MT/Year Utilization /disposal method Miss Cast Reused in own Induction Furnaces. Defective Billet/ Miss Reused in own Rolls Induction Furnaces The waste generation in existing process will be disposed as follows: - In existing the Induction furnace slag are being given to units for metal recovery or in case used internally for the same then the ground slag will be used to making bricks. - Refractory waste like Silica lining is sold to the refractory recycling units. - The waste water generated from reverse osmosis system will be used in Slag quenching. P a g e 42

44 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. Disposal of waste to be carried out outside the plant premises are as below: In proposed wire rod mill does not add to significant quantity in already operating unit, however the following will be estimated: 1. The additionally generated used oil and waste oil estimated to be around 1 KL/year will be given to authorized recycler having authorization from competent authority. 2. The lead acid battery or dry battery will be given to authorized recycler having authorization from competent authority. 3. E-waste generated from the plant will be given to authorized recycler having authorization from competent authority. 4. The domestic sewage outflow from toilets will be treated in septic tank and overflow will be used for green belt irrigation. There is no other liquid or solid waste likely to be generated Schematic representations of the feasibility drawing which give information of EIA purpose S. No. Process Aspect 1 Change in land use. Environment regime affected The expansion/ addition does not involve any additional land Remediation proposed The proposed expansion/ amended is part of existing process already in operation. Thus there will no change in land use as this is proposed in Industrial land. No additional land is required. The Water is sourced from Ispat Bhumi Pvt. P a g e 43

45 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 2 Transportation of material The existing network of transport gets pressurized 3 Land oustee The occupational resource due to transfer of land is affected. 4 Gaseous and Air quality particulate Emission to the atmosphere Ltd Water Supply. There is not going to be substantial addition in the existing transportation load. Since the area is already having enough industrial infrastructure. The project is expansion project for which no additional land will be acquired. Therefore there will be no land oustees. The hot metal charging for the re rolling avoids 100% use of fossil fuel. In addition to this all the steps are proposed to minimize the emission from point sources as well as fugitive sources. Thus the standards of ambient air quality will be maintained. 5 Discharge of effluent 6 Withdrawal of ground / surface water 7 Operation of equipment and vehicles likely to generate noise. Impact of water Zero discharge is quality. proposed. Availability of Source of industrial water ground/surface is supply from Ispat water is Bhumi Pvt. Ltd. Water affected. Supply. Noise regime All the process equipments will be installed on anti vibration pad with sufficient provisions to minimize generation of noise. P a g e 44

46 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. 8 Fire Hazard due to storage of fuel etc. 9 Employment to outsiders 10 Cultural impact Risk to the surrounding habitation. Socio-economic disparity with local community Local population feels isolated The buildings as well as boundary wall and green belt will ensure the attenuation of noise outside the boundary within the prescribed limits. The project site is well isolated and there are no nearby habitats. However all the precautions to prevent fire and all the provisions to fight fire shall be provided. Priority of employment will be given to local people, as already sufficient qualified and trained local youth area available. The promoters proposed to employ local masses in the project hence no such impact on cultural diversity is likely to take place. P a g e 45

47 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility 4. SITE ANALYSIS 4.1 Connectivity. The area is located close to Siltara Industrial Growth Area, Tehsil and District- Raipur, Nearest Railway station Raipur about 15 KM in W direction and nearest Air port is Raipur about 30 Km. The project site can be reached from nearest City Raipur through a road national highway No.200. The project is well connected to all weather road. The nearest railways station is in main Howrah Mumbai rail track at about 15 KM distance at Raipur. 4.2 Land Form, Land use and Land ownership. The proposed expansion is proposed on the already operating industrial unit at already acquired land, no additional land is required to be acquired. The total industrial land is about 4.78 Hectare Land, this land is already acquired by the company, having Khasara No. 55/1, 55/2, 56/1, 56/2, 57/1, 57/2, 57/3, 57/4, 57/5, 57/6, 57/7, 64/1, 65/1, 67/1, 67/2, 68/2, 61, 62/1, 62/2, 63, 64/2, 65/2, 67/3, 58, 59, 60 about 33% (1.58 Hectare) land will be developed as Green Belt. The proposed land is already diverted for industrial use and have industrial unit is already installed and operational at site, for which this expansion project is being proposed. P a g e 46

48 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. 8. Project schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion: The project expansion work is likely to be started immediately after receive of Environment Clearance and completed it will take about 1 year to complete It is hoped that environment clearance will be granted by January 2018, and the construction will thus be began from January 2018 itself. However, the dates cannot be forecasted thus the schedule of implementation is works out from Zero date to progressive time required in months. The implementation schedule of facilities is as given below: Commencement Completion (Month and year) (Month and year) (i) Acquisition of land 0000 acquired (ii) (a) Development of land Not required (b)seeking Environment Clearance 1 1 (iii) Civil works - Factory building 2 3 Machinery foundation 2 3 Miscellaneous civil works 2 3 (iv) Plant and Machinery : Imported -placement of order -delivery at site Indigenous-Placement of order: 2 3 -delivery at site : 3 4 (v) Arrangements for power: N.R. N.R. (vi) Arrangements for water: - - (vii) Erection of equipment 4 15 viii) Commissioning : 5 16 (ix) Procurement of raw material Nil 1Nil (x) Training of personnel : 5 15 (xi) Trial runs : 6 5 (xii) Commercial production: 12 P a g e 47

49 Detailed Project Report for Induction Furnace, CCM and Rolling Mill with Hot Charging Facility COST OF PROJECT AND MEANS OF FINANCE The total cost of proposed addition of hot charging wire rod mill has been estimated to be around Rs Lakhs. The following items are included in the above cost of Project. (In Rs. Lakhs) Cost of Project Existing Proposed Total Land and Site Development Nil Building and Civil Work Plant & Machinery & Other Equipment Misc. Fixed Asset Electrical Installations Rolls Pollution Control Equipment Nil TOTAL :: MEANS OF FINANCE: The total cost of proposed addition of hot charging wire rod mill is estimated to Rs Lakhs. The above sum will be financed by the following sources :- Means of Finance Existing Proposed Total Equity -Equity & reserve and surplus DEBT - Term Loan from Bank TOTAL :: The above finance mix is based on the following assumptions: 1. The promoters shall contribute about 30% of the total cost of project, the promoters will contributing around Rs lakhs as Share Capital. 2. It is proposed to seek a sum of Rs Lakhs as Term Loan from Bank or Financial Institution. P a g e 48

50 Pre-Feasibility Report for Addition of Hot Charging Rolling Mill along with already operational Induction Furnaces. CONCLUSION AND RECOMMENDATION The proposed process of hot charging based wire rod mill along with existing Induction Furnaces will result in energy efficient and highly environment friendly development of industry. The location is ideally suited. The project is not likely to cause any significant impact on the existing environment settings. The proposal is to seek change in product mix. So, company feels that it will be grant to it soon. This will give an extra advantage to the company. Looking in to the Technological and Financial Strength of the Promoters, Financial viability of the Project; the project is worthy for promotion and implementation. In view of these facts the Project is feasible from all angles. All concerned are requested to extend their whole hearted support to the company. Date : 21/11/2017 Place : Raipur (CG) Prepared by: For, Nandan Steels and Power Limited [Sapan Kumar Saha] Chief Operating Officer P a g e 49

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