E T HIGH PERFORMANCE MULTI-MATERIAL MILLING. The Mastermill VX range: Exceptional performance and reliability. UROPA OOL
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1 E T UROPA OOL HIGH PERFORMANCE MULTI-MATERIAL MILLING The Mastemill ange: Exceptional pefomance and eliability. At Euopa Tool we ecognise that manufactuing components consistently and cost effectively is essential. To this aim, we have patneed with ou siste company, Minicut Intenational of Canada, to poduce the Mastemill ange fo high pefomance and eliability. Minicut, an ISO 9001 appoved company, has been developing specialised tools fo the US aeospace industy since 1963, making it one of the maket leades in the Noth Ameican cutting tool maket. Although these tools have been developed with aeospace machining in mind, they ae ideal fo use acoss a boad spectum of industies. They ae suitable fo a wide ange of mateials, making tool selection simple and keeping inventoy to a minimum. fou flute tools offe a high pefomance metal emoval ate with secue, chatte-fee machining. D double coe and 5 five flute tools give exceptional pefomance in Titanium, Inconel and othe HRSA mateials, whilst 6 six flute tools have been optimised fo tochoidal milling. All tools have a unique flute geomety with advanced coating fo long tool life, and offe a high degee of pocess eliability. The tools in this catalogue ae suitable fo Steel, Stainless Steel, Cast Ion and Heat Resistant Supe Alloys (HRSA). Please efe to ou othe catalogues fo diffeent mateials. E T UROPA OOL
2 Test Repot-1 V X -Coated Solid Cabide 4 Flutes with Double Coe End Mills Test Repot-3 V X -Coated Solid Cabide 4 Flutes End Mills mm Wea Resistance Boken Welding Competito A Cutting Edges Total Milling Length : 17.25m Total Milling Length : 16.11m mm Wea Resistance UROPA E Competito A Cutting Edges Euopa Competito A Competito B Competito B Total Milling Length : 16.04m 20 Euopa Competito A Cutting Length (m) Cutting Length (m) Cutting Conditions Milling Method Slotting Fee54 mm/min. Cutting Conditions Milling Method Slotting Feed 557 mm/min. Wok Mateial - DIN : Ti6Al4V (Titanium) - WR : Cutting Depth Coolant 12mm (Axial Depth) Wet Cut Wok Mateial - JIS : SUS304 - WR : Cutting Depth Coolant 16mm (Axial Depth) Wet Cut Sie Ø12(R1) x Ø12 x 26 x 80 Ovehang 36 mm RPM 1591 ev./min. Machine Machining Cente Sie Ø16 x Ø16 x 32 x 92 Ovehang 45 mm RPM 1990 ev./min. Machine Machining Cente Test Repot-2 V X -Coated Solid Cabide 5 Flutes End Mills Test Repot-4 V X -Coated Solid Cabide 6 Flutes End Mills mm 60 Cutting Edges mm 120 Cutting Edges Wea Resistance Wea Resistance Euopa Competito A Competito B Competito A Competito B Euopa Competito A Competito A Cutting Length (m) Cutting Length (m) Cutting Conditions Milling Method Down & Side Cutting Feed 398 mm/min. Cutting Conditions Milling Method Tochoidal Milling Feed 7495 mm/min. Wok Mateial - DIN : Ti6Al4V (Titanium) - WR : Axial Depth Radial Depth 18 mm 3.6 mm Wok Mateial - JIS : S45C (HRc30) - WR : Axial Depth Radial Depth 24 mm (2xD) 0.6 mm Sie Ø12 Ø Coolant Wet Cut RPM 1591 ev./min. Machine Machining Cente 4 Euopa Tool Co.,Ltd Sie Ø12(R1) Ø Coolant Wet Cut RPM 7392 ev./min. Machine Machining Cente Euopa Tool Co.,Ltd 5
3 Mateial Goup Examples 10. E 11 Magnetic soft steels Steel P EN1 EN2 OSOA12 230Mo7 4E = Euopa Mateial Goup. VDI = VDI 3233 mateial goup Stuctual steels Plain cabon steels Alloy steels VDI 1, 2 3, E Alloy/Tempeed Hadened steels Steel H S95, 98, 99 EN24T BH11 BH13 830M31 EN3A, 4, 5, 6, 7, 8 060A35 040A10 EN32 210M Hadened steels VDI 10, 11 38, E Stainless Fee machining Steel M EN56, S21 304S15 >38 HRc Hadox400 Hadox500 P20 EN9, 10 EN43 070M20 060A62 080M VDI 12 Austenitic 13 Matensitic/Feitic E 31 Gey cast ion soft Cast Ion K GG10 GG20 GG30 GG40 EN58J 316S 321S17 420S37 Duplex, Supe Duplex 15-5PH 17-4 PH S130 EN16, 17, 19 BO1 BO2 D2 D Gey cast ion had Nodula gaphite Nodula gaphite VDI , 18 19, 20 GG25 GG35 GF150 GGG40 GGG50 SG Ion GGG70 GGG80 Meehanite Coating: High pefomance fo multiple mateials. Moden wokshops face the challenge of manufactuing many diffeent components in a wide vaiety of mateials. Ou new coating has been engineeed to povide exceptional tool life in both easy and diffcult to machine mateials, making the tools ideal fo today s machine shop. Multilaye coating. Coating hadness: GPa. Hot hadness: >1100ºC. Allows tools to be used fo heavy and light cuts. Multiple mateial application. P M K S H 40. Titanium E Titanium unalloyed Titanium alloys Titanium alloys VDI Nickel S Pue Titanium TA1-9 Ti99.0 Ti6Al4V Ti6Al2Sn4Z2Mo Ti4Al4Mo2Sn0.5Si Ti10Al2Fe3Al Ti5Al5V5Mo3C Ti7Al4Mo Ti3Al8V6C4Z4Mo Ti6Al6V6Sn Ti15V3 C3Sn3Al E Nickel unalloyed Heat esisting alloys Heat esisting alloys VDI 31, , 35 S NA11 NA12 Nicke00 Nimonic 75 Hastelloy C Inconel 601, 617, 625 Incoloy 800, 825 Monel 400 Nimonic 80 Rene 41 Inconel 718, 750-X Incoloy 925 Monel K-500 Waspaloy Icon guide Mateial Mico-gain Cabide C - 45 o Cone 45º Chamfe Cone Ball End Ball Nose Shot chip alloys Long chip alloys Cu - Al - Fe alloys VDI E Coppe unalloyed Coppe N Commecially pue C101 CZ120 PB104 G-CuSn5ZnPb CZ106 CZ108 CuZn37 Ampco18 Ampco20 Ampco26 Helix Angle Multiple Helix 45º Helix Angle 40º o 45º Shank Type Plain DIN6535-HA Coating Type o TiAlN 70. Aluminium E Aluminium, unalloyed N Al99.5H Al99.9 Al99.9Mg Aluminium, 72 Aluminium, 73 Aluminium, 74 VDI 21 Si <0.5% 22 Si % 23, 24 Si >10% 25 AlMn1 AlMn1Mg0.5 LM5, 10, HE9, 30 LM2, 4, 16, 18, G-AlSi10Mg G-AlSi12 G-MgAl6 LM6, 12, 13, 20, Tochoidal Milling Side Milling Slotting 80. E Themoplastics Synthetics O Nylon Acetal 81 Themosetting Reinfoced plastics VDI 30 plastics Tufnol CFRP, GFRP Cicuit Boad Kevla Gaphite Synthetic Gaphite 84 Cone Planing Pofiling 4Fo full mateial goup tables, efe to main catalogues Euopa Tool Co.,Ltd 7
4 APPLICATION GUIDE INDEX P H M K S MACHINING GUIDE MASTERMILL Code Item Desciption Page No. o o o o o o o flute Shot Length 3.0mm mm P.8 o o o o o o o flute Standad Length 3.0mm mm o o o o o o o flute Standad Length Cone, 3.0mm mm P.9 P o o o o o o o flute Long Length Necked, mm P.12 o o o o o o o flute Long Length Necked, Cone, mm P o o o o o o o flute Standad Length Ball Nose, 3.0mm mm P.13 MASTERMILL D o o o o flute Double Coe Cone, 6.0mm mm P MASTERMILL 5 o o o o o o o o o o o o o o o o o o flute Shot Length 6.0mm mm 5-flute Shot Length Cone, 6.0mm mm 5-flute Standad Length 6.0mm mm 5-flute Standad Length Cone, 6.0mm mm 5-flute Standad Length Roughing, Fine Pitch, 6.0mm mm P.18 P.19 P.20 P P.21 MASTERMILL 6 o o o flute Standad Length 6.0mm mm 6-flute Standad Length Cone, 6.0mm mm 6-flute Long Length 6.0mm mm P.24 P P.25 o flute Long Length Cone, 6.0mm mm P Cutting Data Geneal Infomation P P.39-40
5 C - 45 o C - 45 o Seies No Seies No cutting conditions: pages 30, 31 SHORT Chamfeed fo cone potection. Minimied tool deflection. Reduced tool vibation. 4cutting conditions: pages 30, 31 STANDARD Chamfeed fo cone potection. Minimied tool deflection. Reduced tool vibation. CHAMFER 45º CHAMFER 45º Toleance (mm) Toleance Toleance (mm) Toleance o o o o o o o 10 Euopa Tool Co.,Ltd o o o o o o o Euopa Tool Co.,Ltd 11
6 Seies No cutting conditions: pages 30, 31 STANDARD Cone adius. Minimied tool deflection. Reduced tool vibation. Seies No cutting conditions: pages 30, 31 STANDARD Cone adius. Minimied tool deflection. Reduced tool vibation * 0.3* * 1.0* * 0.3* * 0.5* * 1.5* * 2.0* Toleance (mm) Toleance * Available to ode o o o o o o o 12 Euopa Tool Co.,Ltd o o o o o o o Euopa Tool Co.,Ltd 13
7 C - 45 o Ball Seies No Seies No cutting conditions: pages 30, 31 LONG NECKED Chamfeed fo cone potection. Minimied tool deflection. Reduced tool vibation. l 3 4cutting conditions: page 36 BALL NOSE Minimied tool deflection. Reduced tool vibation. BELOW l 3 CHAMFER 45º Toleance (mm) Ball Toleance Toleance 0.00 / ± 0.02 h6 Toleance (mm) Toleance o o o o o o o 14 Euopa Tool Co.,Ltd o o o o o o o Euopa Tool Co.,Ltd 15
8 Seies No cutting conditions: pages 30, 31 LONG NECKED Cone adius. Minimied tool deflection. Reduced tool vibation. l BELOW l BELOW l Toleance (mm) Toleance o o o o o o o 16 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 17
9 Seies No cutting conditions: pages 32, 33 Seies No cutting conditions: pages 32, 33 D D DOUBLE CORE Double coe geomety educes tool deflection and impoves dimensional stability. Optimied edge pepaation potects against chipping poblems in high speed machining. l 3 BELOW l 3 l 3 D DOUBLE CORE Double coe geomety educes tool deflection and impoves dimensional stability. Optimied edge pepaation potects against chipping poblems in high speed machining. BELOW l 3 D DOUBLE CORE 1. 4 Flute Double Coe with unique flute design fo excellent chip evacuation and high igidity. 2. Inceased stability and chip flow educes tool defelection, impoving dimensional stability and wokpiece accuacy. 3. Chip clogging minimied when used fo slotting. Toleance (mm) Toleance X Y X Y SECTION X-X Excellent chip evacuation SECTION Y-Y Highe igidity o o o o o o o o 18 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 19
10 C - 45 o Seies No cutting conditions: page 34 Seies No cutting conditions: page 34 5 SHORT Chamfeed fo cone potection. High igidity of flute fo heavy pofiling and high speed machining. Reinfoced cutting edge. 5 SHORT Cone adius. High igidity of flute fo heavy pofiling and high speed machining. CHAMFER 45º Toleance (mm) Toleance Toleance (mm) Toleance Reinfoced cutting edge o o o o o o o o 20 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 21
11 C - 45 o 40º TiAlN Seies No cutting conditions: pages 34 Seies No cutting conditions: page 35 5 STANDARD Chamfeed fo cone potection. High igidity of flute fo heavy pofiling and high speed machining. Reinfoced cutting edge. 5 ROUGHING Cone adius. High igidity of flute and excellent chip evacuation in difficult to machine mateials. CHAMFER 45º Toleance (mm) Toleance Toleances accoding to DIN 7160 & 7161 Toleance ange in μm Nominal Diamete in mm ove 6 to 10 ove 10 to 18 ove 18 to 30 MILL DIA h10 DIA h Reinfoced cutting edge o o o o 22 Euopa Tool Co.,Ltd o o Euopa Tool Co.,Ltd 23
12 Seies No cutting conditions: page 34 Seies No cutting conditions: page 34 5 STANDARD Cone adius. High igidity of flute fo heavy pofiling and high speed machining. 5 STANDARD Cone adius. High igidity of flute fo heavy pofiling and high speed machining Toleance (mm) Toleance o o o o o o o o 24 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 25
13 45º 45º Seies No cutting conditions: pages 37, 38 Seies No cutting conditions: pages 37, 38 6 STANDARD Unequal index and unique geomety optimised fo high speed and tochoidal milling. 90º cone with edge pepaation fo cone potection. 6 LONG Unequal index and unique geomety optimised fo high speed and tochoidal milling. 90º cone with edge pepaation fo cone potection Toleance (mm) Toleance Toleance (mm) Toleance 6 Shap cutting edge emoved Shap cutting edge emoved o o 26 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 27
14 45º 45º Seies No cutting conditions: pages 37, 38 R Seies No cutting conditions: pages 37, 38 6 STANDARD Cone adius. Unequal index and unique geomety optimised fo high speed and tochoidal milling. 6 STANDARD Cone adius. Unequal index and unique geomety optimised fo high speed and tochoidal milling Toleance (mm) Toleance o o 28 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 29
15 45º 45º Seies No cutting conditions: pages 37, 38 R Seies No cutting conditions: pages 37, 38 6 LONG Cone adius. Unequal index and unique geomety optimised fo high speed and tochoidal milling. 6 LONG Cone adius. Unequal index and unique geomety optimised fo high speed and tochoidal milling Toleance (mm) Toleance o o 30 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 31
16 Cutting Conditions , , , , (4 Flute ) Cutting Conditions , , , , (4 Flute ) MATERIAL GROUP Type of cut Diamete (mm) MATERIAL GROUP Type of cut Diamete (mm) vc (m/min) 152 ( ) 168 ( ) vc (m/min) 161 ( ) n n Magnetic soft stuctual case cabuiing steels f f (mm/min) vc (m/min) 152 ( ) 168 ( ) n Fee machining f f (mm/min) vc (m/min) 161 ( ) n P f f (mm/min) vc (m/min) 107 (86-128) 117 (94-140) n f f (mm/min) vc (m/min) 115 (92-138) n f f Plain cabon alloy steels f (mm/min) vc (m/min) 107 (86-128) 117 (94-140) M 22 Austenitic f (mm/min) vc (m/min) 115 (92-138) n n f f f (mm/min) f (mm/min) vc (m/min) 64 (52-76) 70 (56-84) vc (m/min) 104 (84-124) n n H 15 Alloy steels Hadened & Tempeed steels f f (mm/min) vc (m/min) 64 (52-76) 70 (56-84) n Feitic, Feitic & Austenitic, Matensitic f f (mm/min) vc (m/min) 104 (84-124) n DATA K Gey cast ions f f (mm/min) vc (m/min) 112 (90-134) 123 (99-147) n f f (mm/min) vc (m/min) 112 (90-134) 123 (99-147) n Titanium, Titanium alloys f f (mm/min) vc (m/min) 81 (65-97) n f f (mm/min) vc (m/min) 81 (65-97) n DATA SIDE CUTTING 1.5 x D Recommended cutting depths ae maximum depths, and speeds and feeds ae a stating point based on these depths. All ecommendations ae based on ideal machining conditions. Adjustments may need to be made accoding to you set-up. Fo shot tools (176323) and long necked tools (177323, ) smalle than 8.0mm use maximum 0.8xD fo slotting an.2xd fo side cutting axial depth. Fo sies above 8.0mm use data shown in the chats. f f (mm/min) x D SLOTTING 1.0 x D D v c - cutting speed (m/min) n - RPM (ev/min) f - feed pe tooth (mm) f - feed ate (mm/min) a p - axial depth of cut a e - adial depth of cut S SIDE CUTTING Nickel, Nickel alloys 1.5 x D - STAINLESS 1.0 x D - TITANIUM 1.0 x D - NICKEL f f (mm/min) vc (m/min) 31 (25-37) n f f (mm/min) vc (m/min) 31 (25-37) n f f (mm/min) x D - STAINLESS 0.35 x D - TITANIUM 0.25 x D - NICKEL SLOTTING 1.0 x D - STAINLESS 0.5 x D - TITANIUM 0.5 x D - NICKEL D 32 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 33
17 Cutting Conditions (4 Flute D) Cutting Conditions (4 Flute D) MATERIAL GROUP Type of cut Diamete (mm) MATERIAL GROUP Type of cut Diamete (mm) vc (m/min) 160 ( ) vc (m/min) 155 ( ) n n Magnetic soft stuctual case cabuiing steels f f (mm/min) vc (m/min) 125 ( ) n Fee machining f f (mm/min) vc (m/min) 125 ( ) n P f f (mm/min) vc (m/min) 150 ( ) n f f (mm/min) vc (m/min) 105 (84-126) n f f Plain cabon alloy steels f (mm/min) vc (m/min) 120 (96-144) M 22 Austenitic f (mm/min) vc (m/min) 85 (68-102) n n f f f (mm/min) f (mm/min) vc (m/min) 150 ( ) vc (m/min) 44 (35-53) n n H 15 Alloy steels Hadened & Tempeed steels f f (mm/min) vc (m/min) 120 (96-144) n Feitic, Feitic & Austenitic, Matensitic f f (mm/min) vc (m/min) 36 (29-43) n DATA K Gey cast ions f f (mm/min) vc (m/min) 175 ( ) n f f (mm/min) vc (m/min) 140 ( ) n Titanium, Titanium alloys f f (mm/min) vc (m/min) 70 (56-84) n f f (mm/min) vc (m/min) 55 (44-66) n DATA SIDE CUTTING 1.0 x D Recommended cutting depths ae maximum depths, and speeds and feeds ae a stating point based on these depths. All ecommendations ae based on ideal machining conditions. Adjustments may need to be made accoding to you set-up. Finishing cuts typically equie educed feed ates and/o highe spindle speed, with a e of 2% x D; please adjust paametes accodingly. f f (mm/min) x D SLOTTING 1.0 x D D v c - cutting speed (m/min) n - RPM (ev/min) f - feed pe tooth (mm) f - feed ate (mm/min) a p - axial depth of cut a e - adial depth of cut S SIDE CUTTING Nickel, Nickel alloys 1.0 x D - STAINLESS 0.6 x D - STAINLESS (23) 1.0 x D - TITANIUM 0.6 x D - NICKEL f f (mm/min) vc (m/min) 32 (26-38) n f f (mm/min) vc (m/min) 25 (20-30) n f f (mm/min) x D - STAINLESS 0.4 x D - TITANIUM 0.3 x D - NICKEL SLOTTING 1.0 x D - STAINLESS 0.5 x D - STAINLESS (23) 1.0 x D - TITANIUM 0.4 x D - NICKEL D 34 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 35
18 Cutting Conditions , , , (5 Flute 5) Cutting Conditions (5 Flute 5 Roughing) MATERIAL GROUP Type of cut Diamete (mm) MATERIAL GROUP Type of cut Diamete (mm) P H 15 Magnetic soft stuctual case cabuiing steels Plain cabon alloy steels Alloy steels Hadened & Tempeed steels vc (m/min) 144 ( ) n f f (mm/min) vc (m/min) 101 (81-121) n f f (mm/min) vc (m/min) 60 (48-72) n f f (mm/min) M S Stainless steel Titanium, Titanium alloys Nickel, Nickel alloys vc (m/min) 80 (64-96) n f f (mm/min) vc (m/min) 65 (52-78) n f f (mm/min) vc (m/min) 40 (32-48) n f f (mm/min) DATA M K Fee machining Austenitic Feitic, Feitic & Austenitic, Matensitic Gey cast ions vc (m/min) 117 (94-140) n f f (mm/min) vc (m/min) 82 (66-98) n f f (mm/min) vc (m/min) 59 (47-71) n f f (mm/min) vc (m/min) 106 (85-127) n f SIDE CUTTING - STAINLESS & TITANIUM 1.5 x D a e a e: ø6.0 - ø10.0 : 0.15 x D ø ø16.0 : 0.1 x D ø ø 25.0 : 0.05 x D Recommended cutting depths ae maximum depths, and speeds and feeds ae a stating point based on these depths. All ecommendations ae based on ideal machining conditions. Adjustments may need to be made accoding to you set-up. Finishing cuts typically equie educed feed ates and/o highe spindle speed, with a e of 2% x D; please adjust paametes accodingly. SIDE CUTTING - NICKEL 1.0 x D 0.05 X D v c - cutting speed (m/min) n - RPM (ev/min) f - feed pe tooth (mm) f - feed ate (mm/min) a p - axial depth of cut a e - adial depth of cut DATA 34 f (mm/min) S Titanium, Titanium alloys Nickel, Nickel alloys vc (m/min) 69 (55-83) n f f (mm/min) vc (m/min) 31 (25-37) n f f (mm/min) SIDE CUTTING 1.5 x D 0.3 x D (0.1 x D - NICKEL) Recommended cutting depths ae maximum depths, and speeds and feeds ae a stating point based on these depths. All ecommendations ae based on ideal machining conditions. Adjustments may need to be made accoding to you set-up. Finishing cuts typically equie educed feed ates and/o highe spindle speed, with a e of 2% x D; please adjust paametes accodingly. v c - cutting speed (m/min) n - RPM (ev/min) f - feed pe tooth (mm) f - feed ate (mm/min) a p - axial depth of cut a e - adial depth of cut 36 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 37
19 Cutting Conditions , (4 Flute Ball Nose) Cutting Conditions , , , (6 Flute 6) CONVENTIONAL MATERIAL GROUP Type of cut Diamete (mm) MATERIAL GROUP Type of cut Diamete (mm) P Magnetic soft stuctual case cabuiing steels vc (m/min) 162 ( ) n f f (mm/min) vc (m/min) 113 (90-136) P Magnetic soft stuctual case cabuiing steels vc (m/min) 151 ( ) n f f (mm/min) vc (m/min) 126 ( ) Plain cabon alloy steels n f Plain cabon alloy steels n f f (mm/min) f (mm/min) vc (m/min) 68 (54-82) vc (m/min) 70 (56-84) H 15 Alloy steels Hadened & Tempeed steels n f H 15 Alloy steels Hadened & Tempeed steels n f f (mm/min) f (mm/min) vc (m/min) 85 (68-102) vc (m/min) 131 ( ) 21 Fee machining n f Fee machining n f f (mm/min) f (mm/min) vc (m/min) 77 (62-92) vc (m/min) 93 (74-112) M 22 Austenitic n f M 22 Austenitic n f f (mm/min) f (mm/min) DATA K S Feitic, Feitic & Austenitic, Matensitic Gey cast ions Titanium, Titanium alloys Nickel, Nickel alloys vc (m/min) 77 (62-92) n f f (mm/min) vc (m/min) 119 (95-143) n f f (mm/min) vc (m/min) 47 (38-56) n f f (mm/min) vc (m/min) 21 (17-25) n f f (mm/min) S Feitic, Feitic & Austenitic, Matensitic Titanium, Titanium alloys Nickel, Nickel alloys SIDE CUTTING vc (m/min) 85 (68-102) n f f (mm/min) vc (m/min) 93 (74-112) n f f (mm/min) vc (m/min) 26 (21-31) n f f (mm/min) x D x D DATA 1.0 x D 0.3 x D - TITANIUM 0.3 x D - NICKEL 0.5 x D (0.2 x D - NICKEL) Fo long length tools educe feed by up to 50%. Recommended cutting depths ae maximum depths, and speeds and feeds ae a stating point based on these depths. All ecommendations ae based on ideal machining conditions. Adjustments may need to be made accoding to you set-up. v c - cutting speed (m/min) n - RPM (ev/min) f - feed pe tooth (mm) f - feed ate (mm/min) a p - axial depth of cut a e - adial depth of cut Recommended cutting depths ae maximum depths, and speeds and feeds ae a stating point based on these depths. All ecommendations ae based on ideal machining conditions. Adjustments may need to be made accoding to you set-up. v c - cutting speed (m/min) n - RPM (ev/min) f - feed pe tooth (mm) f - feed ate (mm/min) a p - axial depth of cut a e - adial depth of cut 38 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 39
20 Cutting Conditions , , , (6 Flute 6) TROCHOIDAL Tochoidal milling P MATERIAL GROUP H 15 Magnetic soft stuctual case cabuiing steels Plain cabon alloy steels Alloy steels Hadened & Tempeed steels Type of cut Diamete (mm) vc (m/min) 300 ( ) n f f (mm/min) vc (m/min) 203 ( ) n f f (mm/min) vc (m/min) 100 (80-120) n f f (mm/min) vc (m/min) 213 ( ) Tochoidal milling should be used as the pefeed method fo poducing slots using high efficiency machining. Multi-flute tools ae nomally used to allow highe adial feed ates, and high cutting speeds educe the amount of time taken to poduce the slot. Small adial depths of cut ae taken, so the tool emoves thin sections of mateial as it follows continuous spial paths along it s adial diection, effectively tuning slot milling into side cutting. Low cutting foces ae geneated as the tool engages, allowing lage axial depths of cut. Geneally, the tools maximum cutting length is used to ensue wea is unifom, which gives longe tool life than standad slotting techniques. Tool diamete should be no lage than 70% of the slot width, ideally aound 50%. Full slot width and depth can be achieved with one pass, compaed with seveal passes conventionally. Mastemill 6 tool geomety has been optimised fo use in tochoidal milling To be able to incease feed ate it is necessay to educe chip thickness, chip thinning as it is commonly known. Fo long tool life, feed pe tooth should be equal to maximum chip thickness, which occus when adial engagement (adial depth of cut) is equal to half the diamete of the tool. By educing adial engagement, and theefoe ceating chip thinning, feed ate needs to be significantly inceased to achieve maximum chip thickness. To facilitate highe feed ates, speed must also be inceased. This pocess is known as high speed o high efficency machining. The tochoidal toolpath is a seies of acs o cicles, but machining time can be educed by alteing the toolpath to fom a D shape. Dynamic tochoidal milling is the pefeed pogamming method if CAD/CAM softwae is available, as the tool weas moe evenly with constant tool engagement toolpaths. DATA M S Fee machining Austenitic Feitic, Feitic & Austenitic, Matensitic Titanium, Titanium alloys Nickel, Nickel alloys TROCHOIDAL MILLING n f f (mm/min) vc (m/min) 147 ( ) n f f (mm/min) vc (m/min) 134 ( ) n f f (mm/min) vc (m/min) 213 ( ) n f f (mm/min) vc (m/min) 134 ( ) n f f (mm/min) x D* x D Conventional slot milling Tool diamete geneally close to slot sie Seveal passes equied to each slot depth Inconsistent chip thickness, tool wea uneven Diffeing finish to each side of the slot Slow speed and feed ate to facilitate chip evacuation High powe machine equied fo lage slots Tochoidal milling Tool sie no lage than 0.7 x width of slot, one tool can poduce seveal sies Full flute length used, slot depth achieved in one pass Constant chip thickness, even tool wea along length of flute Slot can be finished and oughed in one pass High speed and feed ate due to thin chip width High metal emoval ates, even with low powe machines Slot diection Tool path Slot diection Tool otation Tool otation Tool path DATA *If tool s length of cut is below 2xD use 90% of the length. *Long length tools can be used up to 4xD if igidity is 100% Recommended cutting depths ae maximum depths, and speeds and feeds ae a stating point based on these depths. All ecommendations ae based on ideal machining conditions. Adjustments may need to be made accoding to you set-up. v c - cutting speed (m/min) n - RPM (ev/min) f - feed pe tooth (mm) f - feed ate (mm/min) a p - axial depth of cut a e - adial depth of cut 40 Euopa Tool Co.,Ltd Euopa Tool Co.,Ltd 41
A New Wiper Insert Line Now Available for Gold Rhino
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