TOOLING NEWS E-116. New SumiDrill Power Series Expansion. SDP Type. All-rounder for Drilling
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1 TOOLING NEWS E-116 P M K N S H New SumiDrill Power Series Expansion All-rounder for Drilling - High efficient drilling in wide application range - General purpose application - Maximum performance by increased feed capabilities - Latest technology of Sumi-Power Coating
2 SumiDrill Power Series General Features New designed double margin Excellent hole accuracy Shank DIN 6535 Form HAK Elliptical flute design Improved chip formation and chip evacuation Sumi-Power Coating Excellent wear resistance and anti-adhesion Curved cutting edge, optimized edge preparation Low cutting force Stock Size Ø3,0 ~ Ø12,0 Increment 0,1mm Ø12,1 ~ Ø16,0 Standard diameter Coating Structure Improved anti-adhesion AlCrTiN lubricant layer coating with high Al content improves friction condition. High wear resistance Tough and hard AlCrTiN super multilayer Substrate Advantages The specific and optimum solution for a wide range of application conditions Top performance parameters, maximum feed and stable long tool life Double margin design for high-precision holes Good balance of high wear resistance and toughness Curved cutting edge - ideal for removing chips Reliable and high productivity performance Application Range Diameter Ø3,0-Ø6,0mm Diameter Ø6,1-Ø10,0mm Diameter Ø10,1-Ø16,0mm vc (min) 100 vc (min) 100 vc (min) ,1 0,2 0,3 f (mm/rev) 0,1 0,2 0,3 0,4 f (mm/rev) 0,1 0,2 0,3 0,4 0,5 f (mm/rev) 2
3 SumiDrill Power Series Maximum Feed Rate Result Feed Rate (mm/rev) 0,30 0,40 0,50 0,55 0,60 0,65 0,70 0,75 0,80 OK OK OK OK OK OK OK OK OK Breakage! Internal test conditions Work Material: Cutting Data: Ø 4, L/D=5 Carbon Steel (C50) v c=80m/rev, a p=18mm Comparison of Tool Life Triple Tool Life Ø 8, L/D=5 Work Material: Carbon Steel (C50) Cutting Data: v c=80m/min, f=0,15mm/rev, a p=38mm, Through hole, Internal coolant Breakage! Cutting Length (m) Cut volume: 950cm 3 Cut volume: 3800cm 3 Breakage 500 Holes Work: C50, Drill Dia: 8mm, L/D= Holes Excellent Hole Accuracy Oversize Oversize Hole Accuracy Stable hole size Number of holes Entrance Bottom Unstable Breakage! 0,011 0, Number of holes Entrance Bottom Chip Shape Compact cutting chips Longer cutting chips Ø 8, L/D=5 Workpiece: Carbon Steel (C50) Cutting Data: v c=80m/min, f=0,25mm/rev, a p=24mm, Blind-hole, Internal coolant 3
4 SumiDrill Power Series Recommended Cutting Conditions Material Group U_HAK PCX70 ISO 513 P M K S Work Material Carbon steel Cast steel Low alloy steel Cast steel High alloy steel Stainless steel Cast steel Cast iron GG Cast iron GGG Heat resisting alloys Titanium Titanium alloys Aluminium Al-wrought alloys Type/ Structure free cutting steel construction steel case-hardened steel heat-treatable steel spring steel case-hardened steel heat-treatable steel bearing steel nitriding steel cold work steel tool steel hot work steel martensitic/ferritic martensitic austenitic Duplex ferritic/pearlitic pearlitic ferritic pearlitic Fe-based Ni / Co-based pure Titanium Ti-Basis pure aluminium wrought alloys Hardness R m N/mm 2 ØD: 3,0-6,0 ØD: 6,1-10,0 ØD: 10,1-16,0 v Feed rate Feed rate Feed rate c=m/min v (mm/rev) c=m/min v (mm/rev) c=m/min (mm/rev) ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,05-0,06-0, ,08-0,09-0, ,08-0,09-0, ,10-0,14-0, ,15-0,20-0, ,20-0,25-0, ,10-0,14-0, ,15-0,22-0, ,20-0,25-0, ,10-0,15-0, ,15-0,20-0, ,20-0,25-0, ,10-0,15-0, ,15-0,22-0, ,20-0,27-0, ,10-0,15-0, ,12-0,20-0, ,12-0,20-0, ,10-0,12-0, ,12-0,15-0, ,14-0,18-0, ,08-0,10-0, ,10-0,12-0, ,10-0,12-0, ,08-0,10-0, ,10-0,12-0, ,10-0,12-0, ,08-0,10-0, ,10-0,12-0, ,10-0,12-0, ,06-0,08-0, ,08-0,10-0, ,10-0,10-0, HB30 Fitness ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,15-0,18-0, ,20-0,25-0, ,25-0,30-0, ,15-0,18-0, ,20-0,25-0, ,25-0,30-0, ,08-0,09-0, ,08-0,10-0, ,10-0,12-0, ,08-0,09-0, ,08-0,10-0, ,10-0,12-0, ,05-0,06-0, ,08-0,09-0, ,08-0,09-0,17 N H Aluminium Cast alloys Zinc die-cast Copper alloys Hardened steel Si 12% Si 12% Al - Mg alloys Zn alloys Copper Brass Bronze 45 HRC 55 HRC 60 HRC > 60 HRC ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,15-0,20-0, ,20-0,25-0, ,25-0,30-0, ,08-0,09-0, ,08-0,10-0, ,12-0,15-0,20 Preferred choice Suitable Possible -Identification Sumi- Drill Power Type Drill Diameter 8,0mm 0800 U 3 HAK PCX70 U: Universal Grade DIN 6535 Form HAK Drilling Depth 3D/5D/7D 4
5 SumiDrill Power-Series -Type Solid Carbide Drill with Internal Coolant Supply, ØD: 3,0 ~ 7,5mm, 3D / 5D /7D 140 Grade: PCX70 Helix angle: 30 ØD Shank Ød Cat. No. (L/D) 3, 5,7 3D Type 5D Type 7D Type Stock Dimensions Stock Dimensions Stock Dimensions 3 L 5 L 7 L 3, U HAK 3, U HAK 3, U HAK , U HAK 3, U HAK , U HAK 3, U HAK 62 3, U HAK 36,5 3, U HAK 3, U HAK 75 3, U HAK 4, U HAK 4, U HAK 4, U HAK 4, U HAK , U HAK 4, U HAK 6 4, U HAK 4, U HAK 4, U HAK 4, U HAK 4, U HAK 5, U HAK 5, U HAK 66 5, U HAK 5, U HAK 5, U HAK , U HAK 5, U HAK 5, U HAK 5, U HAK 5, U HAK 5, U HAK 6, U HAK 6, U HAK 6, U HAK 6, U HAK 6, U HAK 6, U HAK 34 6, U HAK 6, U HAK 6, U HAK , U HAK 7, U HAK 7, U HAK 7, U HAK 7, U HAK 40 7, U HAK 7, U HAK On reuest 38, Euro stock 5
6 SumiDrill Power-Series -Type Solid Carbide Drill with Internal Coolant Supply, ØD: 7,6 ~ 12,5mm, 3D / 5D / 7D 140 Grade: PCX70 Helix angle: 30 ØD Shank Ød Cat. No. (L/D) 3, 5,7 3D Type 5D Type 7D Type Stock Dimensions Stock Dimensions Stock Dimensions 3 L 5 L 7 L 7, U HAK 7, U HAK 7, U HAK , U HAK 8, U HAK 8, U HAK 8, U HAK 8, U HAK 8, U HAK 8, U HAK 8, U HAK 8, U HAK 8, U HAK 8, U HAK 9, U HAK , U HAK , U HAK 9, U HAK 9, U HAK 9, U HAK 9, U HAK 9, U HAK 9, U HAK 9, U HAK 9, U HAK 10, U HAK , U HAK 10, U HAK 10, U HAK 10, U HAK 10, U HAK 10, U HAK 10, U HAK 10, U HAK 10, U HAK 11, U HAK , U HAK , U HAK 11, U HAK 11, U HAK 11, U HAK 11, U HAK 11, U HAK 11, U HAK 11, U HAK 12, U HAK , U HAK 12, U HAK 12, U HAK , U HAK 12, U HAK On reuest Euro stock 6
7 SumiDrill Power Series Solid Carbide Drill with Internal Coolant Supply, ØD: 12,1 ~ 16,0mm, 3D / 5D / 7D 140 Grade: PCX70 Helix angle: 30 ØD Shank Ød Cat. No. (L/D) 3, 5,7 3D Type 5D Type 7D Type Stock Dimensions Stock Dimensions Stock Dimensions 3 L 5 L 7 L 12, U HAK 12, U HAK 12, U HAK 12, U HAK 13, U HAK 13, U HAK 13, U HAK 13, U HAK , U HAK 13, U HAK 13, U HAK 13, U HAK 13, U HAK 13, U HAK 14, U HAK 14, U HAK 14, U HAK 14, U HAK 14, U HAK 14, U HAK 14, U HAK 14, U HAK 14, U HAK 14, U HAK 15, U HAK , U HAK 15, U HAK 15, U HAK 15, U HAK 15, U HAK 15, U HAK 15, U HAK 15, U HAK 15, U HAK 16, U HAK On reuest Euro stock 7
8 SumiDrill Power-Series Application Examples 42CrMo4V, Automotive Part 42CrMoS4, Engine Component 1180U3HAK (D=11,8mm, 3xD) Cutting Condition v c = 120m/min f = 0,32mm/rev a p = 35mm Blind hole Emulsion 35 Ø11,8 0960U3HAK (D=9,6mm, 3xD ) Cutting Condition v c = 72m/min f = 0,16mm/rev a p = 10mm Blind hole Spindle through coolant 10 Ø9,6 f = 0,32mm/rev f = 0,25mm/rev Breakage! Number of holes Number of holes 16MnCr5, Pinion gear 16MnCr5, Flange 0555U5HAK (D=5,55mm, 5xD ) Cutting Condition v c = 78m/min f = 0,14mm/rev a p = 17mm Through hole Emulsion Ø5, U7HAK (D=10,5mm, 7xD) Cutting Condition v c = 90m/min f = 0,30mm/rev a p = 89mm Through hole Emulsion, 40bar (196m) (127m) Number of workpieces Number of holes (tool life) (Germany) SUMITOMO ELECTRIC Hartmetall GmbH Siemensring 84, D Willich Tel. +49(0) , Fax +49(0) Info@SumitomoTool.com Internet: Distributed by: (UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckinghamshire HP27 9PW, UK Tel. +44(0) , Fax: +44(0) enuiries@sumitomo-hardmetal.co.uk Internet: E116-07/13-MD-LU 8
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