JETSEAL OMEGA SEALS JM SERIES HIGH PERFORMANCE OMEGA SEAL JETSEAL, INC. JETCAT No. 02 TEL: FAX:

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1 HIGH PERFORMANCE OMEGA JET OMEGA S JM SERIES JET, INC. TEL: JET, INC TEL: FAX: WWW. JET.COM

2 JMI/JME SERIES HIGH PERFORMANCE OMEGA OMEGA S, SERIES JMI & JME The seal to choose for the most demanding high pressure gas applications, the Omega is also the ne plus ultra of vacuum seals. Its broad-angle-peak contact feature concentrates its substantial load to force a deformable coating material into surface grooves and asperities better than any other seal. The M series is similar to the type of seal that has been employed in liquid-gas fuel rocket motors for decades because of its virtually zero-leakage, its performance, its clean (lowest media entrapment, easycleaning) simple design and its strong pressure-energization characteristics. At JET we form Omega seals, rather than machining them from forged rings, so there are no rocket-science prices to pay for this excellent technology. Fig. 1. Reaction forces deform soft plating upon installation. Fig. 2. Enlarged view showing extrusion of plating into toolmarks. Here is how to order the seal to suit your application using the JET intelligent part numbering system for standard Omega Seals: Example of Intelligent P/N (part number whose characters signify discrete properties of the product). JET INTELLIGENT PART NUMBERING SYSTEM 1. J Prefix indicates seal P/N defines seal in English units. I prefix indicates ISO metric system units (see separate catalog section). 2. Seal section geometry: MI = Omega Seal, Internal Pressure ME = Omega Seal, External Pressure 3. Diameter code: Expressed in one-thousandths of an inch, e.g = inches = inches For JMI seals, the maximum external diameter is encoded. For JME seals, the minimum internal diameter is used. These are the most critical diameters in each case. (Non-standard seals are described by numerical part numbers with non-significant digits.) P/N JME SSB, above, defines an external pressure M Series Omega Seal with an inside diameter of , a free height of , material thickness.025, alloy 718, precipitation heat treated and plated with silver thick N. Ralph Street Spokane, Washington JET, INC. 2005

3 HIGH PERFORMANCE OMEGA JMI/JME SERIES 4. Cross-section codes: Code Nominal Free Material Cavity Cavity Corner Section Height Thickness Depth Rad. (Max) 01 3/ / / / / / / / Material codes: Code Material Specification Temperature Remarks Limit ( F) 1 01 Alloy 718 AMS Superior performance AMS 5589 (NACE approved H.T. available) 02 Alloy X-750 AMS Excellent performance AMS 5582 Lower load/springback 03 Waspaloy AMS Superior creep, stress relaxation above 1200 F 04 Cres 304 AMS Effective within reduced temp. AMS 5560 range. Low springback 05 Elgiloy AMS Excellent H 2 embrittlement resistance 06 Incoloy 909 AMS Low expansion alloy 6. Heat treatment codes: 1 Temperatures may be exceeded for certain applications; especially short duration. Codes Heat Treatment Remarks 01 Solution & Precipitation Alloy 718: General applications 03 Solution & Precipitation (NACE) Special H.T. for sour gas(hydrogen Sulfide) service 04 Solution, Stabilization & Precipitation Waspaloy; Creep & Relaxation resistance. 05 Solution & Precipitation(H 2 ) Alloy 718: High temperature H 2 gas service. 06 Precipitation only Interstage annealing may be employed 7. Typical performance 1 : Cross Max Operating Pressure Compression Seating force 2,3 Springback 2 Section (PSID) Inches (ref) (lbf per inch circ) (inches) 01 (3/64) 24, (1/16) 32, (3/32) 37, (1/8) 28, (3/16) 26, (1/4) 25, (3/8) 25, (1/2) 25, Values listed are for Alloy 718. Use correction factors for other materials and elevated temperatures, from table in introductory catalog section. 2 Seating force increases and springback may decrease for small diameter to cross-section ratios. If these parameters are critical for your application, please consult JET s technical support staff for further information. 3 Unpressurized, at nominal deflection. JET, INC TEL: FAX:

4 JMI/JME SERIES HIGH PERFORMANCE OMEGA 7. Plating and coating codes for Omega seals: Code Plating/Coating Thickness, inch Remarks None S S A Silver Inert gas 950 F S S B Silver Inert gas 950 F S S C Silver Inert gas 950 F S S D Silver Inert gas 950 F S A A Silver w/gold u/lay Inert gas 950 F (Thickness does not incl.u/lay) S A B Silver w/gold u/lay Inert gas 950 F (Thickness does not incl.u/lay) S A C Silver w/gold u/lay Inert gas 950 F (Thickness does not incl.u/lay) N I A Soft nickel Inert gas 1200 F N I B Soft nickel Inert gas 1200 F N I C Soft nickel Inert gas 1200 F N A A Soft nickel w/gold u/lay Inert gas 1200 F N A B Soft nickel w/gold u/lay Inert gas 1200 F N A C Soft nickel w/gold u/lay Inert gas 1200 F A A A Gold Inert gas 1200 F A A B Gold Inert gas 1200 F C U A Copper Inert gas 1200 F C U B Copper Inert gas 1200 F C U C Copper Inert gas 1200 F C A A Copper w/gold u/lay Inert gas 1200 F C A B Copper w/gold u/lay Inert gas 1200 F C A C Copper w/gold u/lay Inert gas 1200 F Note: Omega Seals have lapped substrate sealing surfaces N. Ralph Street Spokane, Washington JET, INC. 2005

5 HIGH PERFORMANCE OMEGA JMI/JME SERIES Specification of geometrical tolerances: Depending on their diameter to cross-section and material thickness ratios, JET standard metallic seal rings range from moderate to high flexibility when deflected across a diametral plane or perpendicular to such plane. It is necessary, therefore, to allow reasonably large roundness and flatness tolerances for these metallic seals in the unrestrained condition. For example, a small section JMI or JME Omega Seal, twenty or more inches in diameter becomes visibly oval when suspended from a point on its diameter, simply due to the effects of gravitational acceleration on its own mass. When laid flat on a surface table, this seal may arch slightly above the surface due to extremely slight variations in the symmetry of its cross-section within specified tolerances. Such non-conformances may be eliminated by the touch of a finger and have no bearing on the performance of the seal in its installed, restrained, state. The tolerances shown in the following table are standard for all JET metallic seals in the unrestrained condition and are additional to feature tolerances. In the restrained condition, JET Series M Omega Seals conform to the feature size tolerances shown elsewhere in this manual. Mean Diameter range (in) Roundness (in) Flatness (in) To Seals with non-circular geometry: JET metallic seals may be supplied shaped to match the contour of virtually any groove, provided that practical constraints on corner radius forming are respected. The following guidelines are considered safe for M series Omega seals. Minimum Inside Corner (bend) Radius Cross-Section Radius JET, INC TEL: FAX:

6 JMI SERIES, INTERNAL PRESSURE HIGH PERFORMANCE OMEGA FREE HEIGHT POSITONED POSITIONED O.D. I.D. R MAX (2 PLACES) INSTALLED DEPTH Recommended for maximum sealing efficiency for high pressure gas and vacuum applications. High deflection capability. Suitable replacement for both Spring-Energized Metal C-Ring and Delta seal. See page 3 for all dimensions and tolerances other than those for diameters. Seal diameters are average. See roundness table on Page 5. See page 3 for installation loads performance data. Standard sizes are presented. Non-standard diameters may be derived by interpolation. Tooling engineering charges may apply. Inner cavity wall optional. Groove inside corner radius may be increased as desired, provided that (groove) cavity I.D. is reduced by 2 x such increase. P/N: JMI _ _ seal type diameter code cross-section material heat treatment plating derived from seal O.D., Pages 6 to 10 Page 3 Page 3 Page 3 Page 4 THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.047 FREE HEIGHT On this page, seal diameter code is common for both free heights. Seal dimensions in inches, prior to plating or coating N. Ralph Street Spokane, Washington JET, INC. 2005

7 HIGH PERFORMANCE OMEGA JMI SERIES, INTERNAL PRESSURE THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.065 FREE HEIGHT.091 FREE HEIGHT On this page, seal diameter code is common for all free heights. Seal dimensions in Inches, prior to plating or coating JET, INC TEL: FAX:

8 JMI SERIES, INTERNAL PRESSURE HIGH PERFORMANCE OMEGA THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.125 FREE HEIGHT.188 FREE HEIGHT Seal dimensions in inches, prior to plating or coating 1024 N. Ralph Street Spokane, Washington JET, INC. 2005

9 HIGH PERFORMANCE OMEGA JMI SERIES, INTERNAL PRESSURE THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.125 FREE HEIGHT.188 FREE HEIGHT Seal dimensions in inches, prior to plating. Dimensions for.125 &.188 sizes beyond the charted range may be obtained by extrapolation; O.D. tolerances and O.D. dimensional increments increasing by.010 every 10 inches. JET, INC TEL: FAX:

10 JMI SERIES, INTERNAL PRESSURE HIGH PERFORMANCE OMEGA THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.250 FREE HEIGHT.375 FREE HEIGHT Seal dimensions in inches, prior to plating. Dimensions for seals beyond the charted range may be obtained by extrapolation; O.D. tolerances and O.D. dimensional increments increasing by.010 every 10 inches. For sizes over diameter consult JET s technical support staff N. Ralph Street Spokane, Washington JET, INC. 2005

11 HIGH PERFORMANCE OMEGA JME SERIES, EXTERNAL PRESSURE FREE HEIGHT POSITONED POSITIONED O.D. I.D. R MAX (2 PLACES) INSTALLED DEPTH Recommended for maximum sealing efficiency for high pressure gas and vacuum applications. High deflection capability. Suitable replacement for both Spring-Energized Metal C-Ring and Delta seal. See page 3 for all dimensions and tolerances other than those for diameters. Seal diameters are average. See roundness table on page 5. See page 3 for installation loads performance data. Standard sizes are presented. Non-standard diameters may be derived by interpolation. Tooling engineering charges may apply. Outer cavity wall optional. Groove outside corner radius may be increased as desired, provided that (groove) cavity O.D. is reduced by 2 x such increase. P/N: JMI _ _ seal type diameter code cross-section material heat treatment plating derived from seal I.D., Pages 11 to 15 Page 3 Page 3 Page 3 Page 4 THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.047 FREE HEIGHT Seal dimensions in inches, prior to plating or coating JET, INC TEL: FAX:

12 JME SERIES, EXTERNAL PRESSURE HIGH PERFORMANCE OMEGA THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.065 FREE HEIGHT.091 FREE HEIGHT Seal dimensions in inches, prior to plating or coating N. Ralph Street Spokane, Washington JET, INC. 2005

13 HIGH PERFORMANCE OMEGA JME SERIES, EXTERNAL PRESSURE THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.125 FREE HEIGHT.188 FREE HEIGHT Seal dimensions in inches, prior to plating or coating JET, INC TEL: FAX:

14 JME SERIES, EXTERNAL PRESSURE HIGH PERFORMANCE OMEGA THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.125 FREE HEIGHT.188 FREE HEIGHT Seal dimensions in inches, prior to plating. Dimensions for.125 &.188 sizes beyond the charted range may be obtained by extrapolation; I.D. tolerances and I.D. dimensional increments increasing by.010 every 10 inches N. Ralph Street Spokane, Washington JET, INC. 2005

15 HIGH PERFORMANCE OMEGA JME SERIES, EXTERNAL PRESSURE THESE ARE THE RECOMMENDED SIZES, HOWEVER, IT DOES NOT GUARANTEE TOOLING AVAILABILITY FREE HEIGHT.250 FREE HEIGHT.375 FREE HEIGHT Seal dimensions in inches, prior to plating. Dimensions for Seals beyond the charted range may be obtained by extrapolation; I.D. tolerances and I.D. dimensional increments increasing by.010 every 10 inches. JET, INC TEL: FAX:

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