DEBURRING GROUP INSERTS - GROUP INSERTS - GROUP INDEXABLE 109 TOOLS 120 ISO TURNING 121 ISO THREADING 139 MILLING & MILLING CUTTERS

Transcription

1 010 BUTT WELDED TLS 017 THREAD RESTRING FILES 019 SHEET & TUBE DRILLS 020 CUNTERSINKS Page Page Page Pages CUNTERBRES 025 DRILLS 030 ENGINEERS FILES PRECISIN FILES 031 Page Pages Pages Pages MILLED FILES 033 DIAMND FILES 040 HACKSAW PWERSAW & BLADES 050 HLESAWS ARBRS & Page Page Pages Pages MASNRY DRILLS 057 SDS HAMMER DRILLS 061 SHANK MILLING CUTTERS 062 THRWAWAY KC3 MILLING CUTTERS Page Page Pages Page REAMERS 075 SCREW EXTRACTRS 085 TAPS 086 DIES & DIENUTS Pages Page Pages Pages PARTINGFF TLBITS & BLADES 100 BRAZED TLS 106 IS TLHLDERS 107 TLHLDER SPARES Page Pages Pages Pages DEBURRING TLS 120 IS INSERTS TURNING & MILLING 121 INSERTS IS THREADING 139 INDEXABLE MILLING CUTTERS Pages Pages Page Pages PULL STUDS 144 SPINDLE NSE TLING 154 SCREW DRILLS 177 MDULAR BRING SYSTEM Page Pages Page Pages

2 Section 1 Contents 1Description Group Page Boring Bar Sleeves Brazed Tools Butt Welded Tools Counterbores Countersinks Multi Countersinks Hole Type Deburring Tools Hand Diamond Needle Files Drills Blacksmiths Drills Blanks Drills Centre Drills Extra Drills Long Series Drills PCB Drills Spotting Drills Standard (Jobber) /3235/3844 Drills Standard (Jobber) Sets /3637 Drills Stub Drills Taper Engineer's Files Hacksaw & Powersaw Blades Holesaws & Arbors Dies & Die Nuts Cutting Tools Indexable Milling Cutters Inserts IS Milling Inserts IS Turning Inserts IS Threading Masonry Drills Milled Tooth Files & Rasps Modular Boring System Needle Files Precision Files Reamers Riffler Files Saw Blades Screw & Tap Extractors Screw Drills SDS Hammer Drills Milling Cutters Milling Cutters Milling Cutters Aluminium Geometry Milling Cutters Ball Nosed Milling Cutters Die & Mould Milling Cutters Form Type Milling Cutters High Helix Milling Cutters Multi Milling Cutters Ripper Sheet & Tube Drills Spindle Nose Tooling Spot Drills & Chamfer Mills Tapping Chucks Taps Ground Thread Taps Production Threading Insert Anvils Throwaway KC3 Milling Cutters Toolbits, Partingoff Blades Toolholders IS Boring Toolholders IS Cartridge Type Toolholders IS Designation Toolholders IS External Toolholders IS Threading Toolholder Spares Section 1 Product Groups Page19

3 ????????????????? Butt Welded Tools 010 KEN x K 16 x K 20 x K Page20 BUTT WELDED TLS ButtWelded Tools Manufactured from top quality sintered steels. For use on a wide range of applications from roughing to finishing. Manufactured to BS 1296 : Part 3 : Light Turning & Facing Rake & Shape No. Clearance Angles 1 RH & 2 LH Top Rake 14 Front Clearance 6 Approach Angle 2 Trail Angle 15 Side Clearance 6 Corner Radius KEN010 No.1 RH No.2 LH 12 x K 0620K 16 x K 0660K 20 x K 0700K Round Nose Planer Rake & Clearance Angles Shape No. 17 Top Rake 14 Front Clearance 6 Approach Angle Trail Angle Side Clearance 2 Corner Radius 3 6 KEN x K 16 x K 20 x K External Screw Cutting Rake & Shape No. Clearance Angles 13 RH Top Rake 0 Front Clearance 12 Approach Angle 30 Trail Angle 60 Side Clearance 60 Corner Radius Parting ff Rake & Shape No. Clearance Angles 16 RH & LH Top Rake 5 Front Clearance 6 Approach Angle 90 Trail Angle 0 Side Clearance 1 2 Corner Radius KEN010 No.16 RH No.16 LH 12 x K 3620K 16 x K 3660K 20 x K 3700K 25 x K 25 x K Boring Boring Through Boring Rake & Shape No. Clearance Angles 50 50B Top Rake 5 5 Front Clearance 6 6 Approach Angle 1 45 Trail Angle 4 30 Side Clearance 6 6 Corner Radius 3 6 Cutting Angle B KEN010 No.50 No.50B 12 x K 9010K 16 x K 9020K 20 x K 9030K 50B 1 2 Right Hand 16 RH Right Hand Left Hand 17 Cuts In Either Direction 13 No Rake 16 LH Left Hand Boring Tools Zero Rake Right Hand C Rake & Clearance Angles Shape No. 57C Top Rake 0 Front Clearance 6 Approach Angle 0 Trail Angle 2 50 Side Clearance Corner Radius 1 L C D L Dim No. 57C KEN K K K Knife or Side Cutting Rake & Shape No. Clearance Angles 7 RH & 8LH Top Rake 14 Front Clearance 6 Approach Angle 2 Trail Angle 4 10 Side Clearance 6 Corner Radius KEN010 No.7 RH No.8 LH 12 x K 1620K 16 x K 1660K 20 x K 1700K Facing Rake & Shape No. Clearance Angles 19 RH Top Rake 14 Front Clearance 6 Approach Angle 30 Trail Angle 15 Side Clearance 6 Corner Radius 3 8 KEN x K 16 x K 20 x K Right Angle Recessing Rake & Shape No. Clearance Angles 25 RH Top Rake 5 Front Clearance 6 Approach Angle 0 Trail Angle 2 Side Clearance 3 Corner Radius KEN x K 16 x K 20 x K Right Angle Parting ff Rake & Shape No. Clearance Angles 27 RH Top Rake 5 Front Clearance 6 Approach Angle 0 Trail Angle 1 Side Clearance 1 Corner Radius KEN x K 16 x K 20 x K D 57C Rake & Clearance Angles Shape No. 50A Top Rake 5 Front Clearance 6 Approach Angle 0 Trail Angle 1 Side Clearance 1 Corner Radius 50A 7 8 Right Hand Left Hand Internal Screw Cutting Tools Right Hand KEN x K 16 x K 20 x K 50A 19 Right Hand 25 Right Hand 27 Right Hand

4 THREAD RESTRING FILES/SHEET & TUBE DRILLS Thread Restoring Files For restoring threads where taps and dies are impractical. Restore right and left hand, internal and external threads. FR THREAD REPAIR KITS 017/019 See 620 Thread Type Range SHR017 IS.80 to 3mm 9020C Whit/BSF 10 tpi to 24 tpi 9001A UNF/UNC 11 tpi to 24 tpi 9010B BSP 1 1/ 8 to D Sheet Metal Step Drill Set Three piece stepped cone drill set manufactured from high speed steel, resulting in long tool life and extra durability. Each step produces specific sized, parallel holes, with the maximum material thickness being determined by the length of step. The drills are capable of producing or enlarging holes in sheet metals without the need for centre punch or pilot holes, and are designed for use with power tools or pedestal drilling machines for an extensive range of industrial applications. Split point to: DIN1412C Multi Step Drills Produce good quality holes in a wide variety of materials, using either a bench drill or light pedestal drilling machine. Each tool cuts parallel holes in range of specific sizes. For sheet metal up to 1/ 8 (3mm) thick. Split point to: DIN1412C Sizes: 4 12mm (8 step 6mm shank), 4 20mm (8 step 8mm shank) and 4 30mm (13 step 10mm shank). 3 PIECES Number of Pieces SHR K Multi Step Drills Produce good quality holes in a wide variety of materials, using either a bench drill or light pedestal drilling machine. Each tool cuts parallel holes in a range of specific sizes. For material up to 1/ 8 (3mm) thick. Split point to: DIN1412C Size Range No. of Steps SHR019 0/5 4 12mm K 0/9 4 12mm K mm K mm K mm K mm K mm K Taper Sheet & Tube Drills For producing clean holes in sheet metal and other thin walled materials. Efficient cutting geometry, no predrilled pilot hole and the diameter of the finished hole is infinitely variable within the range of each drill, according to depth of feed. Range SHR K K K K Size Range No. of Steps KEN019 0/9 4 12mm K mm K mm K mm K mm K mm K Taper Sheet & Tube Drills Suitable for producing clean holes in sheet metal and other thin materials. The efficient cutting geometry requires no predrilled pilot hole and the diameter of the finished hole is infinitely variable according to depth of feed. Range KEN K K K K Page21 Thread Restoring Files/Sheet & Tube Drills

5 ????????????????? Countersinks Multi 020 CUNTERSINKS MULTI FLUTE Co 5% High Performance Countersinks A chatterfree cutter giving an excellent burrfree finish. Capable of deburring and countersinking in one stroke with no backoff of tool. Also free countersinking of aluminium with no secondary bulge. For special applications and exotic materials, a choice of hard coatings is available. Manufactured to BS328 : Part 5 : Cutting SHR Countersink 8.3mm K 10.4mm K 12.4mm K 16.5mm K 20.5mm K 25.0mm K 90 Countersink 8.3mm K 10.4mm K 12.4mm K 16.5mm K 20.5mm K 25.0mm K 100 Countersink 8.3mm K 10.4mm K 12.4mm K 16.5mm K 20.5mm K 25.0mm K Co. 5% Angle Set For deburring and chamfering. Straight shank, ground flute 90 angle. Supplied in wooden box. Manufactured to BS328 : Part 5 : Inclusive Angle 90. Sizes: 8, 10, 12.5, 16, 20 and 25mm. 6 PIECES Number of Pieces Style SHR020 6 Straight 9010A Co. 5% Inclined Angles for Countersunk Socket Head Screws Thread Series Standard Thread Size Countersink Angle Metric BS EN IS up to M over M20 60 UNC/UNF ANSI B 18.3 No.0 to 1 82 BSW/BSF BS /8 T 1 90 BA BS BA T 0BA 90 Co 5% Countersinks Used for the deburring and chamfering of most metals and plastics. Manufactured to BS 328 : Part 5 : Straight Straight Set Contents: 8, 10, 12.5, 16, 20 & 25mm. 3 Morse Taper Co. 5% PIECES 82 Cutting KEN Countersink 8.0mm K 10.0mm K 12.5mm K 16.0mm K 20.0mm K 25.0mm K 82 Countersink 8.0mm K 10.0mm K 12.5mm K 16.0mm K 20.0mm K 25.0mm K 90 Countersink 8.0mm K 10.0mm K 12.5mm K 16.0mm K 20.0mm K 25.0mm K Number of Pieces KEN K Cutting Morse Taper KEN Countersink 40.0mm 3MT K 82 Countersink 25.0mm 2MT K 90 Countersink 16.0mm 1MT K 20.0mm 2MT K 25.0mm 2MT K 31.5mm 2MT K 40.0mm 3MT K 50.0mm 3MT K 90 Page22

6 Co. 5% Countersinks 90 Straight Co. 5% A chatterfree cutter giving an excellent burrfree finish. Capable of deburring and countersinking in one stroke with no backoff of tool. Also free countersinking of aluminium with no secondary bulge. For special applications and exotic materials. Manufactured from E cobalt steel for deburring and chamfering of most metals and plastics. Manufactured to BS328 : Part 5 : CUNTERSINKS MULTI FLUTE/HLE TYPE Co. 5% Countersinks Used for the deburring and chamfering of most metals and plastics. Manufactured to BS 328 : Part 5 : Straight, Heavy Duty Co. 5% 020 Solid Carbide High Performance Premium Countersinks For the general purpose countersinking of tool steel, cast irons, high silicon aluminium, bronze and nonmetallic materials such as resin fibreglass and laminates. Available in three flute with eccentric relief and six flute with conventional relief. Manufactured to USCTI Standards. KEN mm 40mm 2000K 90 Straight, Rose Pattern Cutting SHR mm 8mm 0790K 10.0mm 8mm 0890K 12.5mm 8mm 0990K 16.0mm 10mm 1090K 20.0mm 10mm 1110K 25.0mm 10mm 1130K Single Hole Straight For deburring and chamfering. Straight shank. Manufactured to BS328 : Part 5 : Inclusive angle 90. Cutting Range KEN mm 4.8mm 52mm 2040K 12.7mm 4.8mm 52mm 2060K 15.8mm 6.3mm 52mm 2080K Single Hole Straight For deburring and chamfering. Straight shank. Manufactured to BS328 : Part 5 : Inclusive angle 90. Cutting Range SHR mm K 5 10mm K 10 15mm K 15 20mm K 20 25mm K 25 30mm K Single Hole Countersink Set Straight shank, ground flute 90 angle. Manufactured to BS328 : Part 5 : Sizes: 2 5mm, 5 10mm, 10 15mm, 15 20mm, 20 25mm and 25 30mm. Supplied in wooden box. 6 PIECES Number Style of Pieces SHR020 6 Straight 9020B Cutting Range KEN mm K 5 10mm K 10 15mm K 15 20mm K 20 25mm K 25 30mm K 30 35mm K Inclined Angles for Countersunk Socket Head Screws Thread Series Standard Thread Size Countersink Angle Metric BS EN IS up to M over M20 60 UNC/UNF ANSI B 18.3 No.0 to 1 82 BSW/BSF BS /8 T 1 90 BA BS BA T 0BA *Brazed Steel Cutting KEN mm K 9.5mm 6.3* K 12.7mm 6.3* K 15.9mm 9.5* K 19.1mm 12.7* K 6 90 CARBIDE *Brazed Steel Cutting KEN mm K 9.5mm 6.3* K 12.7mm 6.3* K 15.9mm 9.5* K 19.1mm 12.7* K Page23 Countersinks Multi /Hole Type

7 ????????????????? Counterbores 021 CUNTERBRES Counterbores Used for the production milling of predrilled holes to allow bolt or cap screw heads to lie flush with the component surface. To suit bolts manufactured to BS 328 : Part 5 : 1983 & BS 122 : Part 2. Plain Metric Bolt Size Pilot Cutter KEN021 M mm K M mm K M mm K M mm K M mm K M mm K M mm K Set Set includes sizes: M3, M4, M5, M6, M8 and M10. Supplied in indexed metal case. Number of Pieces KEN K Co. 5% Counterbores Spiral flute, three flute. Medium duty. Used for milling of predrilled holes to allow bolt or cap head screws to lie flush with the component surface. Manufactured to BS328: 5: PIECES Co. 5% Plain SCREWED SHANK & INCH SIZES ARE AVAILABLE FRM UK STCK Metric Bolt Size Pilot Cutter SHR021 3mm K 4mm K 5mm K 6mm K 8mm K 10mm K 12mm K Set Sizes: M3, M4, M5, M6, M8, M10, M12. Manufactured to BS328 : 5 : Supplied in fitted wooden case. Number of Pieces SHR A 7 PIECES Page24

8 Centre Drills Designed with spiral flutes and various lengths and forms to give high quality centre holes that suit most applications. Manufactured to BS 328 : Part 2 : 1986, DIN 333A, IS 866, IS 2540, IS inclusive angle. DRILLS CENTRE/SPTTING Carbide Centre Drills Used to produce 60 centres in components for subsequent manufacturing operations to be carried out. Tool life is extended and difficult materials may be drilled. Manufactured to BS 328. Tolerances Cutting Included Angle 118 Drill Point 025 CARBIDE Metric Pilot Body Pilot Min Max SHR X A B C D E F G H J M N Series C100 Size Pilot Body Pilot Min Max SHR025 BS1 1/ 8 3/ 64 1/ 16 5/ / A BS2 3/ 16 1/ 16 5/ 64 3/ / B BS3 1/ 4 3/ 32 1/ 8 5/ C BS4 5/ 16 1/ 8 5/ 32 3/ / D BS5 7/ 16 3/ 16 1/ 4 9/ / E BS6 5/ 8 1/ 4 5/ 16 3/ G BS7 3/ 4 5/ 16 13/ 32 15/ / H Bell Type Centre Drills Manufactured to BS 328 : Part 2 : 1986, DIN 333, IS Size Body Drill KEN158 No.1 1/ 8 3/ / K No.2 3/ 16 5/ / K No.3 1/ 4 7/ K No.4 5/ 16 1/ 8 2 1/ K No.5 7/ 16 3/ / K No.6 1/ 2 7/ K Size Body Pilot SHR024 BS1B 1/ 8 3/ / A BS2B 3/ 16 1/ / B BS3B 1/ 4 3/ C BS4B 1/ 8 5/ / D BS5B 7/ 16 5/ / F Extra Centre Drills Ground flute, for drilling centre holes on components prior to machining. Extra length drills particularly useful for drilling centre holes in recesses. Manufactured to BS 328 : Part 1 : 1986, DIN333A : IS 86, IS2540, IS2541. Metric Body Point SHR H K N Spotting Drills Special drill for accurate and fast spotting on NC machines, jig drills and other capitalintensive boring machines. For countersinking and chamfering of tapping holes in one operation. Please note: only suitable for shallow depth drilling. 90 Point 120 Point Series C520 SHR Z A B C D E F Metric Body Point SHR R W Series C530 SHR G H J K L M Page25 Drills Centre/Spotting

9 ????????????????? Drills Blacksmiths/Blanks 025 DRILLS BLACKSMITHS/BLANKS Blacksmiths Drills 1/ 2 Parallel General purpose drills for light duty work, for drilling steels, cast iron, nickel brass, and graphite. Reduced parallel shank 1/ 2. Point angle: 118, helix angle: normal, web thickness: standard, tolerance of diameter: h8, tolerance of shank: 0.01/0.08. Manufactured to BS328. Inch (Inch) SHR025 9/ / / E 5/ 8 3 9/ / J 11/ / / N 3/ / / S 7/ 8 3 1/ 4 6 1/ B 1 3 9/ / K 1 1/ / / M Drill Blanks Jobber length blank hardened and ground all over. Accurately ground without back taper. tolerance: h8. Manufactured to DIN 338. Metric Weight each SHR g 1805A g 1805B g 1806C g 1806D g 1807E g 1807F g 1808G g 1808H g 1809J g 1809K g 1810L g 1810M g 1811N g 1811P g 1812Q g 1813R g 1814S g 1815T g 1816V g 1817W INCH SIZE DRILL BLANKS ARE AVAILABLE FRM UK STCK Series J400 Metric SHR F H K M P R T W Y A C E G J L N Q S V X N A B D E F G H K L M N P R S T V W Y N A B C E F G H J Series J400 Metric SHR L M N P Q S T V W X N A B C D F G H J K M N P Q R T V W X Y A B C D E G H J K N P Q R S T V W X Page26

10 Stub Drills General purpose drills for use on automatics and turret lathes. Suitable for drilling steels, cast iron, alloy steel and malleable cast iron. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328: Part 1: 1986/DIN 338. DRILLS STUB LENGTH 025 FR INCH SIZES SEE NEXT PAGE FR CLANT LINES See 447 Series S100 Metric SHR H P S X N A B C D F H J K L N Q R S T V W X Y N A B C D E F G H J K L M N P Q R S T V W X Y N A B C D E F G H J K L M N P Series S100 Metric SHR Q R S T V W X Y N A B C D E F G H J K L M N P R S T V W X A C D H M N Q T V W N B D G K E F G H J K L M N P Q R S T V W X Page27 Drills Stub

11 ????????????????? Drills Stub 025 DRILLS STUB LENGTH Stub Drills Ideally suited for portable drill applications where the shorter flute and stub length offer the extra rigidity normally associated with fixed drilling. Manufactured to BS 328: Part 1: 1986/DIN Series S100 Inch Sizes SHR025 1/ 16 13/ / C 5/ 64 15/ / D 3/ 32 9/ / E 7/ 64 5/ / F 1/ 8 11/ / G 9/ 64 25/ / H 5/ 32 7/ 8 2 5/ J 11/ 64 15/ / K 3/ / / L 13/ / / M SHR025 7/ / / N 15/ / / P 1/ 4 1 7/ / Q 17/ / / R 9/ / / S 5/ / / V 21/ / / W 11/ / / X 3/ / / Z 13/ / / B TiN Coated Stub Drills General purpose drill for use on automatics and turret lathes. Suitable for drilling steels, cast iron, alloy steel and malleable cast iron. TiN coating provides longer tool life or increased cutting speeds. Point angle: 118, helix angle: normal, web thickness: normal, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN 1897 RN. FR METRIC SIZES SEE PREVIUS PAGE SHR025 7/ / / D 15/ F 1/ H 9/ / / M 5/ 8 2 9/ / R 21/ / / T 3/ / / A 7/ 8 2 3/ 4 5 9/ J 1 3 1/ / S TiN Series 2001 Metric SWT A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A Co. 8% Heavy Duty Cobalt Stub Drills Heavy duty drill made of 8% cobalt material with excellent heat resistance. For drilling steels up to 1,400N/mm 2, stainless steel, heat resistant steels and bronze. Ideally suited for volume production on automatics. Point angle: 135, helix angle: normal, web thickness: strengthened, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN 1897RN. Co. 8% Series 2010 Metric SWT A A A A A A A A A A A A A A A A A A A A A A A A A A Page28 SWT A A A A A A A A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A

12 Co 8% TiN Coated Heavy Duty Stub Drills Heavy duty drill made of 8% cobalt material with excellent heat resistance. For drilling steels up to 1,400N/mm 2, stainless steel, heat resistant steels and bronze. Ideally suited for volume production on automatics. TiN coating provides longer tool life or increased cutting speeds. Point angle: 135, helix angle: normal, web thickness: strengthened, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN 1897RN. Point to DIN 1412C. DRILLS STUB LENGTH/PCB Co. 8% 025 TiN Series 2020 Metric SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A ` A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A Carbide Stub Drills For drilling into steel, cast steel, cast iron, chilled cast iron, malleable cast iron, nonferrous materials and abrasive plastic. Point angle: 118, helix angle: 30, tolerance of diameter: h7, tolerance of shank: h6. Manufactured to DIN Metric KEN K K K K K K K K K K K K K K K K K K K K K Carbide Printed Circuit Board Drills Solid carbide printed circuit board drills. Suitable for KEN K K K K K K K K K K K K K K K K K K K K K Tolerances Cutting mm 0.015mm mm 0.030mm. KEN K K K K K K K K K K K K K K K K K K K K drilling through printed circuit boards. diameter 3.175mm, 38mm overall length. Manufactured to DIN Metric Actual size SHR158 KEN mm 3004D mm 3015Q mm 3005E mm 3016R mm 3006F mm 3017S mm 3007G mm 3018T mm 3008H mm 3019V mm 3009J mm 3020W mm 3010K mm 3022Y mm 3011L mm 3025A mm 3012M mm 3026B mm 3013N mm 3027C mm 3014P CARBIDE CARBIDE Drills Stub /PCB Page29

13 ????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Roll Forged Jobber Drills Senator jobber drills are roll forged from, ensuring uninterrupted grain structure. This provides exceptional strength and durability. Tips are ground for effective cutting. Suitable for drilling wood, plastic, carbon and plain steels where the cutting efficiency of ground flute is not required. Manufactured to BS 328 : Part 1 : 1986 & DIN 338 Type N. INCH SIZES AVAILABLE FRM UK STCK Metric SEN N 0042Q S V X N B D F H K M P R T W Y A C E G H K M N P Q R T V W X Y A B C D E G H J K L N P Metric Continued SEN Q R S V W X Y N B C D E F H J K L M P Q R T W X Y N A C D E F G J K L S N B F M T A G N B Page30

14 DRILLS MAINTENANCE DRILL SETS Roll Forged Jobber Drill Sets Roll forged from, ensuring uninterrupted grain structure. This provides exceptional strength and durability. For Ground Jobber Drills for industrial applications, please see pages 32 to 41 Tips are ground for effective cutting. Suitable for drilling wood, plastic, carbon and plain steels where the cutting efficiency of ground flute is not required. Manufactured to BS 328 : Part 1 : 1986 & DIN 338 Type N. 025 METRIC 0.5 increments 1.0 to 10.0 METRIC 0.5 increments 1.0 to PIECES 25 PIECES 29 PIECES INCH 1/ 64 increments 19 Piece Set Contents : Piece Set Contents : Piece Set Contents: 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 1/ 4 17/ 64 9/ 32 19/ 64 5/ 16 21/ 64 11/ 32 23/ 64 3/ 8 25/ 64 13/ 32 27/ 64 1/ 16 to 1/ 2 7/ 16 29/ 64 15/ 32 31/ 64 1/ 2 SEN025 SEN025 SEN K 9150K 9000K METRIC 0.1 increments 6.0 to 10.0 METRIC 0.1 increments 1.0 to PIECES 41 PIECES 18 Piece Drill Set Sizes 3, 4, 5, 6, 8 and 10mm. Supplied in dial a drill case for easy selection. 6 x each drills Wood, Masonry and 41 Piece Set Contents : SEN K Piece Set Contents : SEN K SEN K Drills Maintenance Drill Sets Page31

15 ????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Jobber Drills General purpose drills for steels, cast steel, grey cast iron, malleable cast iron, nickel brass, aluminium alloy and graphite. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328/DIN338RN. Black finish (Wfinish) This is the most common surface finish and is the result of a steam tempering operation in which steam is passed over the product during a controlled tempering cycle, producing a black oxide layer. Black tools are generally recommended for ferrous applications where the oxide layer aids chip flow, helps to dissipate heat by retaining some coolant on the tool surface and also helps to prevent the tool from staining. Series J100 Metric SHR E N P Q R S T V W X Y N A B C D E F G H J K L M N P Q R S T V W X Y N A B C D E F G H J K L M N D P Q D R S T V W L X Y N Series J100 Metric Continued EXTENDED RANGE SHR A B C D E F G X H J K L M N P Q R S T V W X Y N A B C D E F G H J K L M P Q R S T W X Y N A B C D E F G H J K L M N Q R S BLACK FINISH Page32

16 Jobber Drills DRILLS STANDARD LENGTH (JBBER) Continued Black finish (Wfinish) This is the most common surface finish and is the result of a steam tempering operation in which steam is passed over the product during a controlled tempering cycle, producing a black oxide layer. Black tools are generally recommended for ferrous applications where the oxide layer aids chip flow, helps to dissipate heat by retaining some coolant on the tool surface and also helps to prevent the tool from staining. 025 NUMBER & LETTER SIZES ARE AVAILABLE FRM UK STCK Series J100 Metric Continued SHR T V X Y N A B C D E F G H K L M N P R S T V W Y N A B C D E F G H J L M N P Q S V W X Y N A B C D E F G H J K L M N P Q R S T Series J100 Inch SHR025 1/ 64 3/ 16 13/ A 1/ 32 13/ / B 3/ 64 5/ 8 1 1/ C 1/ 16 25/ / D 5/ 64 15/ / E 3/ / / F 7/ / / G 1/ 8 1 7/ / H 9/ / / J 5/ / / K 11/ / / L 3/ / / M 13/ / / N 7/ / / P 15/ / / Q 1/ 4 2 1/ / R 17/ / / S 9/ / / T 19/ / / V 5/ / / W 21/ / / X 11/ / / Y 23/ / / Z 3/ 8 3 7/ / A 25/ / / B 13/ / / C 27/ / / D 7/ / / E 29/ / / F 15/ / / G 31/ / / H 1/ / / J 33/ / / K 17/ / 4 6 5/ L 35/ / 4 6 5/ M 9/ / 2 6 5/ N 37/ / 2 6 5/ P 19/ / Q 39/ / R 5/ 8 4 3/ S 41/ / 8 7 1/ T 21/ / 8 7 1/ V 43/ / 8 7 1/ W 11/ / 8 7 1/ X 3/ 4 5 1/ B Drills Standard (Jobber) Page33

17 ????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Jobber Drills Ground flute drills for drilling steel, cast steel, alloyed and unalloyed, grey cast iron, spheroidal iron, sintered powder metal, German silver and graphite. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328/DIN338RN. Bright finish Drills with a bright finish are supplied in the asground condition and such tools are used generally in the machining of nonferrous materials. FR JBBER DRILL SETS PAGES See 3637 Series J100 Bright finish SHR B D F H K M P R T W Y A C E G J L N Q S V X Z B D F H K M P R T W Y A C E G J L N Q S V X Z B D F H K M P R T W Y A C E G Page34 Series J100 Bright finish SHR J L N Q S V X Z B D F H K M P R T W Y A G L N X B H T Z E K R C G L BRIGHT FINISH

18 DRILLS STANDARD LENGTH (JBBER) TiN Tipped Jobber Drills Bright body with TiN coating on working part. For drilling in steel, cast steel alloyed and non alloyed, grey cast iron, graphite and malleable cast iron. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: normal, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN TiN Metric (l2) (l1) SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Inch Sizes (Inch) (l2) (l1) SWT125 1/ A 3/ L 1/ A 9/ L 5/ A 3/ L 7/ A 1/ L 9/ A 5/ L 3/ A 7/ L 1/ A Drills Standard (Jobber) Page35

19 ????????????????? Drills Standard (Jobber) Sets 025 DRILLS STANDARD LENGTH (JBBER) SETS Ground Jobber Drill Sets, Tap & Drill Set Industrial quality. Ground flute, black finish. Supplied in indexing metal cases. Manufactured to BS328 : Part 1 : 1986, DIN 338N & ANSI B94 11M. METRIC 19 Piece Set Contents : SHR K increments 1.0 to METRIC 0.5 increments 1.0 to 10.5 Tapping sizes 1.9 to Finish SHR025 Blue 8500K Bright 8520K METRIC 0.5 increments 1.0 to METRIC 0.1 increments 6.0 to 10.0 METRIC PIECES PIECES 28 Piece Tap & Drill Set PIECES Taps (taper, second and bottom) Contents : 25 Piece Set M3 M5 M8 M12. Contents : M4 M6 M10 EXTENDED RANGE Tapping Drills Contents : SHR K 10.2 METRIC 0.1 increments 1.0 to PIECES 41 PIECES 51 PIECES 32 Piece Set Contents : Piece Set Contents : Piece Set Contents : SHR025 SHR025 SHR K 8420K 8380K INCH 1/ 64 increments 1/ 16 to 1/ 4 INCH 1/ 32 increments 1/ 16 to 1/ 2 INCH 1/ 64 increments 1/ 16 to 3/ 8 13 PIECES 15 PIECES 21 PIECES 13 Piece Set Contents (inch): 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 1/ 4 15 Piece Set Contents (inch): 1/ 16 3/ 32 1/ 8 5/ 32 3/ 16 7/ 32 1/ 4 9/ 32 5/ 16 11/ 32 3/ 8 13/ 32 7/ 16 15/ 32 1/ 2 21 Piece Set Contents (inch): 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 1/ 4 17/ 64 9/ 32 19/ 64 5/ 16 21/ 64 11/ 32 23/ 64 3/ 8 SHR K SHR K SHR K Page36

20 DRILLS STANDARD LENGTH (JBBER) SETS LNG SERIES/EXTRA LENGTH Ground Jobber Drill Sets Industrial quality. Ground flute, black finish. Supplied in indexing metal cases. Manufactured to BS328 : Part 1, DIN 338N & ANSI B94 11M. INCH GAUGE 1/ 64 increments No.1 to 60 1/ 16 to 1/ 2 Inclusive 60 Piece Set Contents: No.1 to 60 gauge inc. SHR K 60 PIECES Piece Set Contents: Metric, Imperial and Gauge. No.1 to 60 inc. 29 Piece Set Contents (inch): 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 SHR K INCH 1/ 32 increments 1/ 16 to 1/ 4 7 Piece Set Contents: 1/ 16 3/ 32 1/ 8 5/ 32 Weight each SHR kg 8890K 1/ 4 17/ 64 9/ 32 19/ 64 5/ 16 21/ 64 3/ 16 7/ 32 11/ 32 23/ 64 3/ 8 25/ 64 13/ 32 27/ PIECES 7/ 16 29/ 64 15/ 32 31/ 64 1/ 2 SHR K SelectADrill Set 19 Piece Set Set of 19 drills in a dialadrill style case. With a clear top to view drills. Contents: 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, 6.0, 6.5, 7.0, 7.5, 8.0, 8.5, 9.0, 9.5 and 10.0mm PIECES PIECES 1/ 4 Number Pieces SHR K METRIC 0.5 increments 1.0 to 10.0mm 114 PIECES Contents : 1/ 16 5/ 64 3/ 32 7/ / 8 9/ 64 5/ 32 11/ / 16 13/ 64 7/ 32 15/ / 4 17/ 64 9/ 32 19/ / 16 21/ 64 11/ 32 23/ Piece Extra Series Set Contents: 3.0 x 160mm 4.0 x 160mm 5.0 x 200mm 2.0 x 85mm 2.5 x 95mm 3.0 x 100mm 3.5 x 112mm 4.0 x 119mm 4.5 x 126mm 5.0 x 132mm 6.0 x 139mm Drill Type SHR025 Long 8540K Extra 8600K 3/ 8 25/ 64 13/ 32 27/ / 16 29/ 64 15/ 32 31/ x 200mm 8.0 x 250mm 10.0 x 250mm 1/ Long Series/ Extra Drill Sets Used for deep hole drilling applications in most types of materials. These drills are not recommended for the drilling of holes in crankshafts. Manufactured to BS 328 : Part 1 : Piece Long Series Set Contents: 8.0 x 165mm 10.0 x 184mm Page37 Drills Standard (Jobber) Sets Long Series/Extra

21 ????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) TiN Coated Jobber Drills A general purpose drill for use where higher production rates are required. TiN coating further extends tool life by conducting heat away from the cutting edge. The coating also forms a low friction surface that reduces wear and hardens the cutting edges. Point angle 118. Helix angle 28. Manufactured to DIN 338 RN, Point to DIN 1412A. Series 1001 SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Series 1001 SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A TiN Page38

22 DRILLS STANDARD LENGTH (JBBER) Co 8% Heavy Duty Jobber Drills The addition of up to 8% Cobalt allows higher speeds to be used without reducing the life of the tool, increasing productivity. 28 Helix and 135 point. Manufactured to DIN 338 RN. Point to DIN 1412C. 025 Co. 8% Series 1020 SWT A L A A A A A A A A L A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Co 8% TiN Coated Heavy Duty Jobber Drills The addition of up to 8% Cobalt allows higher speeds to be used without reducing the life of the tool, increasing productivity. TiN coating further extends tool life by conducting heat away from the cutting edge. Point angle 135. Helix angle 28. Manufactured to DIN 338 RN. Co. 8% TiN Series 1033 SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A Drills Standard (Jobber) Page39

23 ????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Co 8% Parabolic Jobber Drills Bright finish Jobber length drills. Parabolic flute design allows faster swarf removal for effective drilling in softer materials. 135 point angle. 37 helix angle. Manufactured to DIN 338 RN. Point geometry to DIN 1412 C. Series 1040 SWT A A A A A A A A A A A SWT A A A A A A A A A A A SWT A A A A A A A A A Co. 8% Co 8% Parabolic Jobber Drills TiN Coated Parabolic flute design allows faster swarf removal for effective drilling in softer materials. TiN coating further extends tool life by conducting heat generated away from the cutting edge and also forms a low friction surface that reduces wear and hardens the cutting edges. Point angle 135. Helix angle 37. Manufactured to DIN 338 RN. Point to DIN 1412C. Series 1050 SWT A A A A A A A A A A A SWT A A A A A A A A A A A SWT A A A A A A A A A A Co. 8% TiN Co 8% High Helix Jobber Drills for Aluminium 37 High helix angle for drilling aluminium. The high helix angle helps to move chips up the flute of the drill to keep the cutting area clear of debris. Manufactured to DIN338 RN. Series 1012 SWT A A A L A A A A A A A A A A A A A A A A A A A A A A A A A Page40 SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A Co. 8%

24 DRILLS STANDARD LENGTH (JBBER) Co 8% High Helix Drills for Stainless Steel TiN Coated The high helix angle helps to move chips up the flute of the drill to keep the cutting area clear of debris. TiN coating further extends tool life by conducting heat away from the cutting edge. The coating also forms a low friction surface that reduces wear and hardens the cutting edges. 135 point. Manufactured to DIN 338RN. Point to DIN 1412C. Series 1060 SWT A A A A A A A A A A A L A A A A L A A A A A L A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A SWT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 025 Co. 8% TiN Solid Carbide Jobber Drills For general purpose and production drilling in a wide variety of metallic and nonmetallic materials including cast and drawn steels, stainless steels, bronzes, high silicon aluminiums and glass filled resin bonded materials. 118 Point angle. Helix angle 20. Manufactured to DIN 338 Standards. Tolerances (Cutting ) Metric Imperial mm mm ( ) Metric Imperial mm mm CARBIDE Metric KEN K K K K K K K K K K K K K K Solid Carbide Jobber Drills 118 split point angle. For general purpose and production drilling in a wide variety of metallic and non metallic materials. utperforms standard solid carbide drills due to improved point geometry. Manufactured to DIN 338. Series J102 Metric SHR K K K K K K K K KEN K K K K K K K K K K K K K K SHR K K K K K K K K Inch Sizes Inch KEN158 1/ 16 3/ 4 1 1/ K 3/ K 1/ 8 1 1/ 4 2 1/ K 5/ / 8 2 1/ K 11/ / 8 2 3/ K 3/ / 8 2 3/ K 7/ / K 1/ / K 5/ / 8 3 3/ K 3/ 8 2 3/ 4 4 1/ K 1/ / K SHR K K K K K K K CARBIDE Drills Standard (Jobber) Page41

25 ????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Solid Carbide QCoat Drill 3 & 5 xd For drilling into general steel, cast steel, cast iron, chilled cast iron, malleable cast iron, nonferrous heavy and light metal, and abrasive plastic, selfcentering. Point angle: 140, Tolerance of diameter: m7, tolerance of shank: h6. Manufactured to DIN d1 3 X D l2 (d1) Dia(d2) (l2) (l1) SWT S S S S S S S S S S S S S S S S S S S S S S S S S S l1 CARBIDE QCoat d2 5 X D Dia (d2) (l2) (l1) SWT S S S S S S S S S S S S S S S S S S S S S S S S CARBIDE QCoat Through Coolant Carbide QCoat Drills 3 & 5 xd 3 X D Through Through CARBIDE Coolant 5 X D Coolant CARBIDE QCoat QCoat d1 l2 Productivity A Step Beyond Carbide... Uncoated Carbide Drills For Extreme Conditions High Cutting Speeds TiCN coated Carbide Drills Wear Resistance & Drills Life Q Coated Carbide Drills l1 d2 d1 l2 (d1) Dia (d2) (l2) (l1) SWT C C C C C C C C C C C C C C C C Page42 l1 d2 d1 l2 Dia (d2) (L2) (L1) SWT C C C C C C C C C C C C C C C C C C C l1 d2

26 Long Series Straight Drills General purpose high speed steel long series drills are designed for deep hole drilling of most materials. The drill has the same diameter on both the fluted section and the shank. DRILLS LNG SERIES EXTENDED RANGE 025 Manufactured to BS 328; Part 1: 1986, DIN 340 RN, IS 494. Black finish (Wfinish) This is the most common surface finish and is the result of a steam tempering operation in which steam is passed over the product during a controlled tempering cycle, producing a black oxide layer. Black tools are generally recommended for ferrous applications where the oxide layer aids chip flow, helps to dissipate heat by retaining some coolant on the tool surface and also helps to prevent the tool from staining. Series L100 Black Finish SHR A B C D E F G H K L M P R T W Y A C E G H J K L M N P Q R S T V X Y N A B D E F G H K L M N P R S T V W Y N A B C E F G H J SHR L M N P Q S T V W X N A B C D F G H J K M N P Q R T V W X Y A B C D E H J N Q S X N B D F K M P R X C E G J L N Q S V X D Series L100 Bright Finish Drills with a bright finish are supplied in the asground condition and such tools are used generally in the machining of nonferrous materials. SHR A E J Q W Y H N Q V C F L SHR R W F P X D H A L Z N P Drills Long Series Page43

27 ????????????????? Drills Long Series 025 DRILLS LNG SERIES Long Series Straight Drills General purpose high speed steel long series drills are designed for deep hole drilling of most materials. The drill has the same diameter on both the fluted section and the shank. Manufactured to BS 328; Part 1: 1986, DIN 340 RN, IS 494. Series L100 Inch Sizes Inch SHR025 1/ / / Z 3/ / 8 2 9/ A 1/ / B 5/ / / C 3/ / / D 7/ / / E 1/ / / F 9/ / / G 5/ / / H 11/ / / J 3/ / / K 13/ / / L 7/ / / M Series L100 Inch Sizes Continued. Inch SHR025 15/ / / N 1/ / / P 17/ / Q 9/ / R 19/ / / S 5/ / / T 11/ / / W 3/ 8 4 3/ 4 7 1/ Y 13/ / 4 7 1/ A 7/ / / C 15/ / / E 31/ / / F 1/ 2 5 9/ / G Co 8% Heavy Duty Co. 8% Long Series Drills Suitable for alloy steels including manganese and spring steels that are tough to machine, titaniums (4.2 to 4.3), high temperature alloys (5.1 to 5.3). 135 point angle and 37 helix. Manufactured to DIN 340 RN. Point to DIN 1412C. Series 4000 Metric SWT A A A A A A A A A A A A A A A Co 8% Parabolic Long Series Drills SWT A A A A A A A A A A A A A A A BLACK FINISH BRIGHT FINISH Co. 8% Parabolic flute design allows faster swarf removal for effective drilling in softer materials. Manufactured to DIN 1432C 340 RN. Point to DIN 1412C. BRIGHT FINISH Series 4010 Metric SWT A A A A A A A A A A A SWT A A A A A A A A A A Co 8% TiNCoated Parabolic Long Series Drills Parabolic flute design allows faster swarf removal for effective drilling in softer materials. Manufactured to DIN 1432C 340 RN. Point to DIN 1412C. Co. 8% TiN Series 4020 Metric SWT A A A A A A A A A A A Page44 SWT A A A A A A A A A A

28 General Purpose Extra Drills General purpose drills for steels, cast steel, grey cast iron, malleable cast iron, nickel brass,aluminium alloy and graphite. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328 : Part 1 : DRILLS EXTRA LENGTH FR INDUSTRIAL PWER TLS 025 See 279 Series E100 Metric SHR B C E F G H J K L M N P Q R S T V W X Y N A B C D E F G H J L M N P Q R S T V W X Y N A B C D E F G H J K L M N P Q R S T W X Y N B C Series E100 Inch Sizes Imperial SHR024 1/ A 1/ B 5/ C 5/ D 3/ E 3/ F 7/ G 7/ H 1/ J 1/ K 1/ L 1/ M 9/ N 9/ P 5/ Q 5/ R 5/ S 5/ T 11/ V 11/ W 11/ X 3/ Y 3/ N 3/ A 3/ B 3/ C 13/ D 13/ E 13/ F 7/ G 7/ H 7/ J 15/ K 15/ L 1/ M 1/ N 1/ P 1/ Q 17/ T 17/ V 9/ W 9/ X 9/ Y 5/ N 5/ A 5/ B 5/ C 21/ E 21/ F 11/ G 11/ H 11/ J 23/ K 23/ L 3/ Y 3/ M 3/ N 3/ P 13/ R 13/ S 7/ V 7/ W 7/ X 1/ A 1/ B 1/ C Drills Extra Page45

29 ????????????????? Drills Taper 025 DRILLS TAPER SHANK General Purpose Taper Drills Suitable for single and multi spindle drilling machines, the taper shank being the engineering industries recognised standard and most widely used method for holding and driving cutting tools. Manufactured to BS 328 : Part 1 : 1986, DIN 345RN, DIN 343RN. Morse Taper SHR E J L S V N F G H K M T W A B E G N W Y C D E F G J P Q R S V W X N A B C D E F G H K M Q R T W Y A C D E G J K L N Q S N P S A D B C D G L E F G H Morse Taper SHR N T J P K M N P Q R S T W X Y A B D E F G H J K L M P Q R T W Y A C E G J L N Q S V X N B D E G H J K L M N Q R S T V W X N B D F H K M P R T A F Series T100 Inch Sizes Imperial Morse Taper SHR025 1/ / / F 17/ / 4 7 7/ H 9/ / 2 8 3/ K 19/ / 4 8 5/ M 5/ 8 4 3/ 4 8 5/ P 11/ / T 3/ 4 5 1/ 2 9 3/ Y Imperial Morse Taper SHR025 13/ / 4 9 5/ C 7/ 8 5 7/ 8 9 3/ G 1 6 1/ / Q 1 1/ 8 6 7/ / Z 1 1/ 4 7 1/ H 1 1/ 2 7 7/ / A Page46

30 DRILLS LNG SERIES Extra Taper Drills Right hand cutting extra length twist drills are suitable for steel and cast iron, alloyed and unalloyed 1000N/mm2, also suitable for soft and medium hard grey malleable cast iron, Nisilver and graphite. Point angle to BS328 PTI FR SAFETY GGGLES 025 Metric Morse Taper SHR A B E G H L M N P Q S T V W X Y N C D F G H J K L M P Q R S T V W Y N Morse Taper SHR A C D E F G H J K M N P Q R S W X Y A B C D E F L M N P Q S T N A B C See 960 FR FLD APPLIED LUBRICANTS Inch Inch Morse Taper SHR024 1/ A 1/ B 17/ E 9/ H 21/ W 11/ A 11/ B 3/ K 3/ L 13/ S 27/ X 29/ F 1/ R 1/ T 33/ X 17/ B 17/ C Inch Morse Taper SHR024 9/ K 9/ M 39/ V 5/ Y 5/ N 11/ M 11/ N 11/ P 47/ X 47/ Y 3/ A 3/ B 7/ Y 7/ N M 1 1/ T See 740 Drills Long Series Page47

31 ????????????????? Engineer s Files 030 ENGINEER S FILES Industrial Quality Engineer s Hand Files Available in a comprehensive range of shapes and sizes. Manufactured to BS 498 : 1990 and American Federal Standard GGGf325b. Double Cut Two sets of diagonal rows of teeth, with the second set of teeth cut in opposite direction and on top of the first. The first set of teeth is known as overcut and the second as upcut, upcut being the finer. Double cut files are used with heavier pressure than single cut and remove material faster from the workpiece keyways, slots etc. Warding Files are used by locksmiths in repairing or filing ward notches in keys. Also suited for use in narrow spaces. All sides double cut. Single Cut Single set of parallel diagonal rows of teeth, ften used with light pressure to produce a smooth surface finish or put a keen edge on knives, shears and saws. Hand (Double Cut) Parallel edges, one edge uncut. For flat filing, corner filing and deburring. Multipurpose and for other work where a safe or uncut edge is needed. For general filing on steel/iron etc. Flat (Double Cut) Edges taper towards front. Applications as for hand files. Preferred where taper allows access into tight corners and angles. For general work on iron, steel, etc. Smooth Cut Second Cut Bastard Cut Round (Double Cut) tapers towards point. Suitable for internal and external concave surfaces. HalfRound (Double Cut) Edges and surfaces taper towards point. Dual application; suitable for concave surfaces and flat filing. For rapid removal of metal. Square (Double Cut) Parallel edges, surfaces taper towards point. For groove, rectangular hole and internal corner filing. Preferable to a flat file because of its heavier section. Three Square (Double Cut) Equilateral section (60 angles). Tapered towards point. For filing acute angles, internal corners and flat filing, clearing out square corners and for filing tools after machining. Warding (Double Cut) Parallel surfaces, edges tapered to a point. For narrow grooves, keyways, slots etc. Warding Files are used by locksmiths in repairing or filing ward notches in keys. Also suited for use in narrow spaces. Knife Two equal surfaces, tapered to knife point. For filing and deburring narrow grooves, slits and gearteeth. Used principally by tool and die makers on work having acute angles. Pillar Parallel edges, surfaces tapered towards end. Narrow version of hand file. For use where access is restricted. These files are designed for millwrights and mechanics for use in enlarging keyways, slots, etc., close to the shoulder. Double Ended Saw (Single Cut) Edges taper towards point. For filing and sharpening saws. Points are left uncut. Instead of having a tang, both ends are tapered. They are used for sharpening saws having a 60 angle. The teeth are cut from each end towards the centre. Taper Saw Edges taper towards point. For filing and sharpening hand saws. Points are left uncut. Taper Saw Files are used for filing every type of handsaw which have 60 angle teeth. These files are single cut with edges that are set and cut for filing the gullet between the saw teeth. Mill Saw Available with one or two round edges. Parallel edges, both edges cut for filing and sharpening saws. Smooth Cut Second Cut Bastard Cut Type KEN030 KEN030 KEN030 Hand 0010K 0020K 0030K Flat 0110K 0120K 0130K Round 0210K 0220K 0230K 100mm Half Round 0310K 0320K 0330K (4 ) Square 0410K 0420K 0430K 3 Square 0510K 0520K 0530K Warding 0710K 0720K 0730K Hand 2010K 2020K 2030K Flat 2110K 2120K 2130K Round 2210K 2220K 2230K Half Round 2310K 2320K 2330K 150mm Square 2410K 2420K 2430K (6 ) 3 Square 2510K 2520K 2530K Knife 2620K Warding 2710K 2720K 2730K Pillar 2810K 2820K 2830K Double Ended 2930K Taper Saw 2940K 177mm (7 ) Double Ended 3930K Hand 4010K 4020K 4030K Flat 4110K 4120K 4130K Round 4210K 4220K 4230K Half Round 4310K 4320K 4330K Square 4410K 4420K 4430K 203mm 3 Square 4510K 4520K 4530K (8 ) Knife 4610K 4620K 4630K Warding 4710K 4720K 4730K Pillar 4810K 4820K 4830K Millsaw 4920K Double Ended 4930K Taper Saw 4940K 228mm (9 ) Double Ended 5930K Hand 6010K 6020K 6030K Flat 6110K 6120K 6130K Round 6210K 6220K 6230K Half Round 6310K 6320K 6330K 255mm Square 6410K 6420K 6430K (10 ) 3 Square 6510K 6520K 6530K Warding 6720K 6730K Pillar 6820K Millsaw 6910K Double Ended 6930K Hand 7010K 7020K 7030K Flat 7110K 7120K 7130K Round 7210K 7220K 7230K 304mm Half Round 7310K 7320K 7330K (12 ) Square 7410K 7420K 7430K 3 Square 7510K 7520K 7530K 2 Round Edge 7910K Hand 8010K 8020K 8030K Flat 8110K 8120K 8130K 355mm Round 8210K 8220K 8230K (14 ) Half Round 8310K 8320K 8330K Square 8420K 8430K 3 Square 8520K 8530K Hand 9020K 9030K 406mm Flat 9120K 9130K (16 ) Round 9220K 9230K Half Round 9320K 9330K Square 9420K 9430K Page48

32 Engineer s Second Cut File Sets Each set contains: (1 of each) flat, hand, round, halfround threesquare and square. Plus two file handles, supplied in PVC wallet. Manufactured to BS498:1990 and American Federal Standard GGGF3256. Second Cut ENGINEER S FILES 18 Piece Second Cut File Set Manufactured from hardened steel to BS498:1990 and American Federal Standard GGGF3256. Contents: Flat 3 off, 150mm (6 ), 3 off, 250mm (10 ) Half Round 2 off, 150mm (6 ), 2 off, 250mm (10 ) Round 1 off, 150mm (6 ), 1 off 250mm (10 ) Assorted Needle File set 1 off, 6 piece 16cm cut 2, file set contents: flat, half round, round, square, three square PIECES Number of Pieces Set Size Handle Size KEN mm (6 ) K 8 203mm (8 ) K 8 255mm (10 ) K Engineer s Double Cut 200mm (8 ) File Set Bastard cut one side and 2nd cut on other. Contents: (1 of each) three square, half round and round bastard cut files. (1 of each) flat, hand and square double cut. Supplied with two file handles in plastic wallet. 8 PIECE Bastard Cut ne Side Second Cut ther Side Number Contents of Pieces KEN030 8 A selection of Engineer s Files 9930K Engineer s 2nd Cut File Sets A selection of popular engineer s files suitable for filing and deburring on a wide variety of materials. Ideal for workshop or garage. Double cut teeth for rapid metal removal. Manufactured to BS498:1990 and American Federal Standard GGGF Piece Set Contents: (1 of each) Hand 5, 8, 10, 12 ; Flat 5, 8, 10, 12 ; Round 8, 10, 12 ; Half Round 8, 10, 12. Second Cut Number Description of Pieces KEN Second Cut File Set 9990K 20 Piece Set Contents: (1 of each) Hand 6 smooth, second & bastard cut, 8 second cut, 10 second & bastard cut; Flat 8 second cut, 10 smooth, second & bastard cut, 12 second & bastard cut; Round 6 smooth cut, 8 second cut 10 second cut; Half Round 6 second cut, 8 second cut & 10 second cut. 18 PIECES Second Cut Number of Pieces Description SEN Second Cut File Set 9800K 14 PIECES Smooth Cut Second Cut Bastard Cut Number of Pieces Description SEN Assorted Cut File Set 9840K 20 PIECES Engineer s Files Page49

33 Needle Files 031 NEEDLE FILES Precision Hand Files Needle Pattern (Round Handle) Available in 14cm and 16cm lengths and a complete range of shapes. Manufactured to BS 498:1990. Hand Round Taper Flat Slitting Half Round Knife Round Edge Joint Square Pippin Crossing Three Square Warding Barrette Needle File Sets Available in 14cm and 16cm lengths. Supplied in PVC Wallet. Manufactured to BS 498:1990. Cut 2. 6 Piece Set (1 off each): Flat, Hand, Half Round, Round, Square, Three Square 12 Piece Set (1 off each): Hand, Flat, Knife, Round, Half Round, Square, Three Square, Crossing, RoundEdge Joint, Slitting, Warding, Barrette. Cut 0 Cut 2 Cut 4 KEN031 KEN031 KEN031 Hand 5000K 5020K 5040K Round 5200K 5220K 5240K 140mm Half Round 5300K 5320K 5340K (5 1/ 2 ) Square 5400K 5420K 5440K 3 Square 5500K 5520K 5540K Taper Flat 5560K 5570K Knife 5600K 5620K Hand 6000K 6020K 6040K Round 6200K 6220K 6240K Half Round 6300K 6320K 6340K Square 6400K 6420K 3 Square 6500K 6520K 6540K Taper Flat 6560K 160mm Knife 6600K 6620K (6 1/ 2 ) Warding 6700K 6720K Slitting 6820K Crossing 6920K Barrette 6960K 6 PIECES Supplied in PVC Wallet. Manufactured to BS 498:1990. Cut 2. 6 Piece Set (1 off each): Warding, Hand, Half Round, Round, Square, Three Square 12 Piece Set (1 off each): Hand, Flat, Knife, Round, Half Round, Square, Three Square, Crossing, R/Edge Joint, Slitting, Warding, Barrette. Needle File Sets 6 PIECES 12 PIECES File Number of Pieces KEN031 14cm K 5990K 16cm K 6990K Page50 File Number of Pieces SEN031 16cm K 6990K 12 PIECES

34 Available in a complete range of shapes and in two lengths: 15cm are used by jewellers, silversmiths, engravers etc. 18cm have a heavier section and are used by diemakers, diesinkers etc. All are double ended with the same cut both ends. Swiss Pattern Riffler Files 15cm Jewellers/Silversmiths Set Cut 2 RIFFLER FILES 031 Number of Pieces Contents Style Number RIF , 956, 957, , 964, 965, 972, 974, 975, 9130K 981, 982 & cm Jewellers/Silversmiths Cut 2 Illustration Style Number RIF K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K 18cm Diemakers/Diesinkers Cut 2 Illustration Style Number 18cm Diemakers/Diesinkers Set Cut 2 RIF K K K K K K K K K Number of Pieces Contents Style Number RIF , 712, 713, , 741, 750, 761, 762, 764, 9980K 771, 781 & 783. Page51 Riffler Files

35 ????????????????? Milled Tooth Files & Rasps 032 MILLED TTH FILES & RASPS Milled Tooth Hand Files Manufactured from alloy steel and feature undercut teeth that produce a more aggressive cut than conventional files and requires less operator effort. Suitable for use on a wide variety of materials including aluminium, steels, alloys, brass, copper, wood, plastics etc. Available as standard cut in four blade lengths and two tooth forms. ther styles are available on request. Please note: Handles are not supplied as standard and should be ordered separately as required. Straight Tooth KEN mm (8 ) 2080K 255mm (10 ) 2100K 305mm (12 ) 2120K 355mm (14 ) 2140K Curved Tooth Curved Cut Teeth are arranged in curved contours across the file face. Normally used in automotive body shops for smoothing body panels. KEN mm (8 ) 1080K 255mm (10 ) 1100K 305mm (12 ) 1120K 355mm (14 ) 1140K Curved Tooth File Set Number Contents of Pieces KEN032 1 off each: Flat, (8 ), 255 (10 ) & 305mm (12 ) 1830K Standard Cut Rasp Cut Series of individual teeth which are formed by a single pointed tool. Produces a rough cut that is used primarily on wood, hooves, aluminium and lead. Rasps Designed for general use and best suited to softer materials such as wood, plastics, fillers, leather and lead. Hand FR FILE HANDLES Half Round Round Cabinet See 531 Smooth Second Bastard Type KEN032 KEN032 KEN mm (6 ) Hand 3020K 3030K Hand 3610K 3620K 3630K 200mm Half Round 3710K 3720K 3730K (8 ) Round 3830K Cabinet 3920K 3930K Hand 4210K 4220K 4230K 255mm Half Round 4310K 4320K 4330K (10 ) Round 4410K 4420K 4430K Cabinet 4520K 4530K Hand 4820K 4830K 305mm Half Round 4920K 4930K (12 ) Round 5020K 5030K Cabinet 5130K Page52

36 Industrial DiamondCoated Needle Files DIAMND NEEDLE FILES 16cm Available in seven shapes and two grain sizes offering the solution to finishing problems where material hardness makes conventional files ineffective. Plated with finely selected diamond powder, mesh. Can be used on tungsten carbide, ceramics, carbon, glass, fibreglass and hardened steels such as stainless steel, nimonics, titanium etc. 033 Hand Half Round Three Square Round Square Knife Flat Type 120/140 Grain 325/400 Grain KEN033 KEN033 Hand 0020K 0220K H/Round 0040K 0240K 3 Square 0060K 0260K Round 0080K 0280K Square 0100K 0300K Knife 0120K 0320K Flat 0140K 0340K Hardness Testing File Set Set of six precision testing files with specially curved tips which are designed to reach into bores, slots and grooves, which cannot be tested with conventional types of hardness testers. Each file has a nonslip grip colour coded handle for hardness assessment, with the Rockwell value printed on each. Files range from HRC 40 through HRC 65. Set comes complete with instructions and conversion chart Rockwell C to Vickers. Provides a quick and inexpensive way of testing work piece hardness. Diamond Needle File Set 16cm 120/140 grain. Contents: Hand, half round, three square, round, square and knife. DIAMND DIAMND Diamond Needle File Set 16cm 150 grain (medium grade). With tapered handles. Supplied in PVC wallet. DIAMND Contents: Hand, half round, three square, round, square and knife. Number of Pieces KEN K 6 PIECES Number of Pieces KEN K 6 PIECES Number of Pieces SEN K 6 PIECES Diamond Needle Files Page53

37 Hacksaw????????????????? & Powersaw Blades 040 HACKSAW & PWERSAW BLADES Flexible Back Bimetal BiMetal Hacksaw Blades Shatter resistant for safe use under stress and twisting. Hard teeth for long life. Manufactured to BS 1919 : Part 1: Width Thickness TPI KEN mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 2130K 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 2250K 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 32T 2320K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 14T 2510K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 2630K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 2750K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 32T 2870K All Hard Hacksaw Blades Fully hardened for extra long tooth life and maximum straightness of cut. For use where workpiece is held securely in place. Manufactured to BS 1919 : Part 1: Width Thickness TPI KEN mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 3130K 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 3250K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 14T 3510K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 3630K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 3750K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 32T 3870K Junior Hand Saw Blades Suitable for mini hand saws and junior hacksaws (Saw frames supplied separately). Designed for use across a wide range of ferrous and nonferrous materials. Manufactured to BS 6271 : TPI Selection Guide Section Thickness or Group Materials Brinell Rockwell Tensile Below 2 5 Above Hardness Hardness Strength 2mm mm 5mm HB HRC N/mm2 Recommended TPI (teeth per inch) 1.1 Mild steel <200 < Alloy steel & to tool steel 1.5 low to medium <260 <26 < High alloy steel >340 >36 > Stainless steels <290 <30 < Grey cast iron < Asbestos and copper < Brass and bronze < Aluminium < Hard plastic FR SAW FRAMES SUITABLE FR ALL TYPES F INDUSTRIAL APPLICATINS NEW IMPRVED STRAGE BXES FR JIGSAW BLADES See 240 Fret Saw Blades For fine cutting work in thin materials such as wood, metal and plastics. Saw frame supplied separately. See 538 TPI KEN K 130mm (5 1/ 8 ) K K Coping Saw Blades For cutting and shaping in wood. Saw frame supplied separately. To Cut TPI Pack Contents KEN040 Metal mm (6 ) 10 Blades 0620K Wood mm (6 ) 1 Blade 0640K Page54 TPI KEN mm (6 ) K Spare Blade to Suit Tile Saw Abrasive coated blade suitable for cutting intricate shapes, to allow flush fitting of tiles. KEN mm (6 ) 1400K

38 All Hard Power/Machine Saw Blades Designed for use across a wide range of ferrous and nonferrous materials. 18 Teeth Per Inch Recommended for cutting thin crosssections such as tubing, small bars and light angle iron, up to 13mm (up to 1/ 2 ). Because blades are relatively thin they should be used only on light machines. 14 Teeth Per Inch Recommended for cutting small cross sections and hard stock, 6 to 19mm ( 1/ 4 to 3/ 4 ). This is the most popular choice for machine shops that are cutting a wide variety of materials. 10 Teeth Per Inch Recommended for cutting small cross sections and hard stock, 8 to 25mm ( 5/ 16 to 1 ). This is the most popular choice for machine shops that are cutting a wide variety of materials. 6 Teeth Per Inch Recommended for cutting large sections of softer ferrous metals, most alloy steels and all nonferrous metals, 13 to 38mm ( 1/ 2 to 1 1/ 2 ). The increased gullet clearance is able to handle heavy chips without clogging. 4 Teeth Per Inch Recommended for cutting large sections of softer ferrous metals, most alloy steels and all nonferrous metals, 19mm and above ( 3/ 4 and above). The increased gullet clearance is able to handle heavy chips without clogging. HACKSAW & PWERSAW BLADES 040 Width Thickness TPI KEN mm (12 ) 15mm ( 5/ 8 ) 0.81mm (.032 ) 18T 4630K 305mm (12 ) 25mm (1 ) 1.30mm (.050 ) 10T 5030K 305mm (12 ) 25mm (1 ) 1.30mm (.050 ) 14T 5040K 355mm (14 ) 25mm (1 ) 1.30mm (.050 ) 10T 5130K 355mm (14 ) 25mm (1 ) 1.30mm (.050 ) 14T 5140K 355mm (14 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 6T 5200K 355mm (14 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5220K 355mm (14 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 14T 5230K 405mm (16 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 6T 5390K 405mm (16 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5410K 405mm (16 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 14T 5420K 405mm (16 ) 38mm (1 1/ 2 ) 1.59mm (.062 ) 4T 5490K 405mm (16 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5500K 430mm (17 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5530K 460mm (18 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 6T 5550K 460mm (18 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5570K 460mm (18 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5650K 480mm (19 ) 43mm (1 3/ 4 ) 2.26mm (.088 ) 6T 5720K 510mm (20 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5750K 535mm (21 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5770K 535mm (21 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 10T 5790K 535mm (21 ) 43mm (1 3/ 4 ) 2.26mm (.088 ) 6T 5820K 610mm (24 ) 52mm (2 ) 2.57mm (.100 ) 6T 5960K perating Recommendations Lower speeds and higher feed give best results. Ensure that the machine lifts the blade slightly on the return stroke. Exact speed and feed for each job can be established only from tests. The table below is to be used for guidance only. When matching a section thickness against a suitable Blade TPI there are usually a number of blade options Use coarse pitches (less TPI) for faster cutting and finer pitches (more TPI) for better surface finishes. Type of Coolant Unannealed Annealed Machinery Machine Required Tool Steel & Tool Steel Steel & Hard Metals Soft Metal Light No 40spm 50 60spm 5060spm Medium No 40spm 50 60spm 5060spm Medium Yes 60spm 60 90spm spm Heavy Yes 60spm 90spm spm Ex. Heavy Yes 60spm 90spm spm Speeds & Feeds Recommended speeds, strokes per minute and TPI. Brinell Rockwell Tensile Cutting Strokes Section Thickness or diameterrecommended TPI Group Materials Hardness HB Hardness HRC Strength N/mm2 Speed m/min Per Min Below 10mm 1040 mm 4080 mm Above 80mm 1.1 General purpose to steels mild <200 < and structural Nonalloy, plain 1.3 and medium carbon <260 <26 < steels and castings Alloy steels generally 1.4 low to medium <260 <26 < steels and castings Medium to high 1.5 alloy steels tool steels >260 >26 > and steel castings <340 <36 <1200 Heat treated 1.6 high alloy >340 >36 > steels and castings <450 <48 < Stainless steels to free machine <290 <30 < and austentic 3.1 to Grey cast iron < S.G. iron to nodular and < malleable 6.1 Non ferrous metals to brass, copper < and bronze 7.1 Aluminium to alloys to zinc < and magnesium Hacksaw & Powersaw Blades Page55

39 050 HLESAWS & ARBRS????????????????? Holesaws & Arbors Tool Control Holesaw Kits TL CNTRL Tool Accountability Contrasting colours of foam offers an instant visual indication of missing tools. Cost Effective Reduces the need for replacing tools that have been misplaced on the last job. Increased Productivity Tools are stored in the same position to reduce the time spent looking for the required tool. F..D. (Foreign bject Damage) Prevents potentially costly and dangerous damage by misplaced tools on hydroelectric turbines, engines, hydraulic machinery, airport ramps, moving machinery and industrial processes. Holesaw Kits High quality variable pitch holesaw kits: plumber, electrician, service engineer and two tradesmans. Each kit contains a range of sizes specially selected to suit each application. Constant Pitch Holesaws Kit High Qulaity Constant Pitch Nosesaw Kit Comprises of six constant pitch bimetal high speed steel holesaws with hardened cutting edges. Complete with two arbors. Supplied in a robust plastic carry case. TL CNTRL Variable Pitch Holesaw Kits High quality variable pitch holesaw kits: electrician and service. Each kit contains a range of sizes specially selected to suit each application. Supplied in robust plastic cases. TL CNTRL Type No. of Pieces Contents KEN050 22, 29, 35, 44, Service 9 51 & 64mm. Spring K K Arbors K4 & K10. Variable Pitch Holesaw Kits Two high quality variable pitch holesaw kits supplied in storage tubes, preferred for storing in tool boxes and tote trays Type No. of Pieces Contents KEN050 16, 20, 25, 32, Electrician s 9 40 & 51mm, Spring K7, 2300K Arbors K1 & K10 22, 29, 35, 44, 51 & Service 9 64mm, Spring K7, 2400K Arbors K4 & K10 5 Piece Page56 11 Piece Type No. of Pieces Contents KEN050 Tradesman s 5 16, 20,25, & 30mm. Arbor K1 2100K 16, 19, 20, 22, 25, Tradesman s 11 30, 32, 38 & 51mm 2500K Arbors K1 & K10

40 Variable Pitch BiMetal High Speed Steel Holesaws Feature a very aggressive cutting action, which gives a very smooth finish and substantial reductions in noise levels by disrupting the harmonics produced when sawing certain materials and structures such as tubing, angle etc. An improvement in swarf clearance is also achieved. 28.5mm (1 1/ 8 ) cutting depth. HLESAWS & ARBRS Holesaw Arbors Precision machined and threaded, guaranteeing a smooth secure fit to Kennedy variable or constant pitch holesaws. Made from alloy steel and designed to ensure a quick change of holesaw or pilot drill. Available with hexagon, round and SDSplus shanks suitable for use with all power tools. Also compatible with all other popular threaded bore holesaws. K mm saws K mm saws. 8.75mm K1SDS 14 30mm saws. Pilot supplied separately. K mm saws. 12.7mm Cutting For use with Arbors KEN050 14mm ( 9/ 16 ) 5140K 16mm ( 5/ 8 ) K1, K4 5160K 17mm ( 11/ 16 ) 5170K 19mm ( 3/ 4 ) 5190K 20mm ( 25/ 32 ) K1, K4 5200K 21mm ( 13/ 16 ) 5210K 22mm ( 7/ 8 ) 5220K 24mm ( 15/ 16 ) K1, K4 5240K 25mm (1 ) 5250K 27mm (1 1/ 16 ) 5270K 29mm (1 1/ 8 ) K1, K4 5290K 30mm (1 3/ 16 ) 5300K 32mm (1 1/ 4 ) 5320K 33mm (1 5/ 16 ) K2, K K 35mm (1 3/ 8 ) 5350K 37mm (1 7/ 16 ) 5370K 38mm (1 1/ 2 ) K2, K K 40mm (1 9/ 16 ) 5400K 41mm (1 5/ 8 ) K2, K K 43mm (1 11/ 16 ) 5430K 44mm (1 3/ 4 ) 5440K 46mm (1 13/ 16 ) K2, K K 48mm (1 7/ 8 ) 5480K 51mm (2 ) 5510K 52mm (2 1/ 16 ) K2, K K 54mm (2 1/ 8 ) 5540K 57mm (2 1/ 4 ) 5570K 59mm (2 5/ 16 ) K2, K K 60mm (2 3/ 8 ) 5600K 64mm (2 1/ 2 ) 5640K 65mm (2 9/ 16 ) K2, K K 67mm (2 5/ 8 ) 5670K 70mm (2 3/ 4 ) 5700K 73mm (2 7/ 8 ) K2, K K 76mm (3 ) 5760K 79mm (3 1/ 8 ) 5790K 83mm (3 1/ 4 ) K2, K K 86mm (3 3/ 8 ) 5860K 89mm (3 1/ 2 ) 5890K 92mm (3 5/ 8 ) K2, K K 95mm (3 3/ 4 ) 5950K 102mm (4 ) 6020K 105mm (4 1/ 8 ) K2, K K 108mm (4 1/ 4 ) 6080K 111mm (4 3/ 8 ) 6110K 114mm (4 1/ 2 ) K2, K K 121mm (4 3/ 4 ) 6210K 127mm (5 ) 6270K 133mm (5 1/ 4 ) 6330K 140mm (5 1/ 2 ) K2, K K 152mm (6 ) 6520K K mm saws. K10SDS mm saws. Pilot supplied separately. Product Saw Range Number Size KEN050 K mm 1750K K mm Hex 1600K K1SDS SDSPlus 1550K K mm Hex 1850K K mm Hex 1650K K10SDS SDSPlus 1560K Pilot Drills High speed steel, ground flutes. K14D K14C Product Number To Suit Arbors KEN050 K14C All except K4 1930K K14D K4 only 1960K Ejector Spring Manufactured from hardened spring steel. Presses over pilot to give quick release of core piece after cut. K7 Product Number To Suit Saw KEN050 K7 14 to 152mm 1970K 8.75mm EXTENDED RANGE Holesaws & Arbors Page57

41 ????????????????? Masonry Drills 055 MASNRY DRILLS Rotary Masonry Drill Bits Tungsten carbide tipped with roll forged flutes. A general purpose mortar and masonry drill bit suitable for workshop and maintenance. Standard KEN055 No.6 (4mm) K No.8 (5mm) K No.10 (5.5mm) K No.10A (6mm) K No.12 (6.5mm) K Medium KEN055 No.14 ( 7mm) K No.16 ( 8mm) K No.18 ( 9mm) K No.20 (10mm) K KEN055 No. 8 ( 5mm) K No.10 ( 5.5mm) K No.10A ( 6mm) K No.12 ( 6.5mm) K No.14 ( 7mm) K No.16 ( 8mm) K No.18 ( 9mm) K No.20 (10mm) K KEN055 No.22 (11mm) K No.24 (13mm) K No.25 (14mm) K No.26 (16mm) K No.27 (18mm) K No.28 (20mm) K No.29 (22mm) K No.30 (25mm) K Extra KEN055 No.12 (6.5mm) K No.14 (7mm) K No.16 (8mm) K No.16 (8mm) K No.18 (9mm) K KEN055 No.20 (10mm) K No.20 (10mm) K No.22 (11mm) K No.24 (13mm) K No.24 (13mm) K Rotary Masonry Drill Bit Sets No. of Pieces Contents KEN055 Standard : No.6 x 85, No.8 x 85 7 No.10 x 85, No.10A x K No.12 x 100, No.16 x 120 No.20 x 120mm Medium : No.10 x 85, No.12 x No.14 x 100, No.16 x K No.20 x 120, No.24 x 150 No.26 x 150mm Medium : No.6 x 85, No.8 x 85 No.8 x 150, No.10 x 85 No.10 x 150, No.10A x No.10A x 150, No.14 x K No.14 x 150, No.16 x 120 No.16 x 150, No.18 x 120 No.18 x 150, No.20 x 120 No.20 x 150, No.24 x 150mm Page58 7 PIECES 16 PIECES

42 SDS HAMMER DRILLS SDSPlus Hammer Drill Bits Tungsten carbide tipped and suitable for all SDS direct fitting hammer drills. High performance drill bits that withstand extreme heat generation ensuring maximum performance coupled with wear resistance. Manufactured to DIN KEN mm K 5.0mm K 5.5mm K 5.5mm K 6.0mm K 6.0mm K 6.5mm K 6.5mm K 7.0mm K 7.0mm K 8.0mm K 8.0mm K 8.0mm K 8.0mm K 9.0mm K 10.0mm K 10.0mm K 10.0mm K 10.0mm K 10.0mm K 10.0mm K 11.0mm K 11.0mm K 12.0mm K 12.0mm K 12.0mm K 12.0mm K 12.0mm K 13.0mm K KEN mm K 13.0mm K 14.0mm K 14.0mm K 14.0mm K 14.0mm K 14.0mm K 14.0mm K 15.0mm K 15.0mm K 15.0mm K 16.0mm K 16.0mm K 16.0mm K 16.0mm K 17.0mm K 18.0mm K 18.0mm K 20.0mm K 20.0mm K 20.0mm K 22.0mm K 22.0mm K 24.0mm K 24.0mm K 25.0mm K 25.0mm K 26.0mm K 26.0mm K SDS Plus Drill Bit Sets Supplied in hardwearing PVC rollup wattets No. of Pieces 7 Contents 5, 6 & 8mm x 110mm 6, 8, 10 & 12mm x 160mm KEN K 7 PIECES No. of Pieces Contents KEN057 5, 5.5, 6, & 7mm x 160mm 9 8 x 210mm, 8 x 260mm 7020K 12 x 216, 12 x 316mm, 16 x 250mm 9 PIECES SDS Hammer Drills Page59

43 Milling????????????????? Cutters SHANK MILLING CUTTERS 2 FLUTE The shank milling cutter range covers 3 brands: The shank milling cutter range covers 3 brands: The shank milling cutter range covers 3 brands: SHERWD, KENNEDY and Swiss+Tech. SHERWD, KENNEDY and SHERWD, KENNEDY Swiss+Tech. and Swiss+Tech. The majority of workpiece materials can be machined The majority of workpiece materials can be machined The majority of workpiece materials can be machined with these three brands. Cutters are available in the following with these three brands. Cutters are available in the following with these three brands. Cutters are available in the following materials: materials: materials:, Co 5%, Co 8%, EV, EPM and Carbide., Co 5%, Co 8%, EV, EPM and Carbide., Co 5%, Co 8%, EV, EPM and Carbide. cutters are for general purpose use on most materials. Co cutters are, by the addition of cobalt, much Co. harder than. The benefits obtained with Co cutters are higher speeds which in turn gives greater productivity. These cutters are more suited to CNC applications and harder materials. EV & EPM are both manufactured using the powder PM metallurgy method but the EV has extra vanadium in the properties for increased strength. Tools manufactured using these materials tend to give better performance in the nickel alloy and titanium alloy material ranges. Carbide cutters again are specifically used in CNC CARBIDE machine applications. The rigidity and integrity of the machine tool is paramount to the performance of this type of cutter. Carbide cutters are used mainly at high speed and feed. The increased temperatures associated with cutting at such high rates are absorbed by the carbide which still retains its strength and hardness. Carbide cutters can be used across the range of materials Cutters are also available with the following coatings. These coatings help to dissipate the surface temperature and also increase the surface hardness in the coated area. The coatings are as follows : Titanium Nitride gives a surface hardness in the region of TiN HV, good wear and heat resistance. This coating is used mainly for carbon steels and aluminium forgings. Titanium Carbonitride gives a surface hardness in the TiCN region of HV, excellent wear resistance and good heat resistance. This coating is used for the same as TiN but also for hard steels, stainless, cast iron, brass and bronze. Titanium Aluminium Nitride gives a surface hardness in the TiALN region of HV, excellent wear and heat resistance. This coating is used, in the main, for stainless steels and cast iron. FULL RANGE F METRIC & INCH SIZE SCREWED SHANK CUTTERS STANDARD, LNG SERIES & BALL NSE ARE AVAILABLE FRM UK STCK Co 8% Plain Milling Cutters 2 Centre cutting, used for profile milling, milling keyways and producing open slots. Surface treatment: bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Co. 8% Co.5% Threaded Slot Drills 2 Centre cutting, used for profile milling, milling keyways and producing open slots. Surface treatment: bright finish. type: 30 Helix. Manufactured to BS 122: Part 4: Metric Tolerances Limits of Tolerance ver Up to and including Low High Co. 5% Regular SHR A B C D E F G H K M P R S T V Page60 Short Series SHR A B C D E F G H J K L M N P Q R G S H T J V K W X A C

44 Centre cutting. Threaded shank to DIN 1835D. Cutting diameter to e8. diameter to h6. Co 8% Threaded Slot Drills 2 Series 28 Short Series Dimensions to DIN 327 SDH2TS Co 8% SWT A L A L A L A L A A A A SHANK MILLING CUTTERS 2 FLUTE Co 8% Uncoated For general production machining. Co. 8% 061 TiCN & TiALN AVAILABLE N REQUEST Series 28 Short Series Continued SDH2TS Co 8% SWT A A A A A A A A A A A Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co 8% Weldon Slot Drills 2 Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 01 Short Series Dimensions to DIN 327 SDH2WS Co 8% SDN2WS TiCN Coated SDL2WS TiALN Coated SWT163 SWT163 SWT A 0132A 0162A L 0132L 0162L A 0133A 0163A L 0133L 0163L A 0134A 0164A L 0134L 0164L A 0135A 0165A L 0135L 0165L A 0136A 0166A A 0137A 0167A A 0138A 0168A A 0139A 0169A A 0140A 0170A A 0141A 0171A A 0142A 0172A A 0143A 0173A A 0144A 0174A A 0145A 0175A A 0146A 0176A A 0148A 0178A A 0150A 0180A A 0152A 0182A A 0155A 0185A Co 8% Cobalt Long Series Milling Cutters 2 Centre cutting, used for profile milling, milling keyways and producing open slots. Surface treatment: bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Long Series SHR C E G J K Long Series Continued SHR L M N P R For general production machining. Co. 8% Page61 Milling Cutters 2

45 ????????????????? Milling Cutters SHANK MILLING CUTTERS 2 FLUTE Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co 8% Weldon Slot Drills 2 FR CLAMPING FIXTURES See 425 Co 8% Uncoated For general production machining. Co 8% TiCN Coated Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 02 Regular Series Dimensions to DIN 844 SDH2WR Co 8% SDN2WR TiCN Coated SDL2WR TiALN Coated SWT163 SWT163 SWT A 0232A 0262A A 0233A 0263A A 0234A 0264A A 0235A 0265A A 0236A 0266A A 0238A 0268A A 0240A 0270A A 0242A 0272A A 0244A 0274A A 0246A 0276A A 0250A 0280A A 0255A 0285A Co 8% Weldon Slot Drills 2 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co. 8% TiCN Co 8% Uncoated For general production machining. Co 8% TiCN Coated Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. TiALN Series 03 Long Series Dimensions to DIN 844 SDH2WL Co 8% SDN2WL TiCN Coated SDL2WL TiALN Coated SWT163 SWT163 SWT A 0332A 0362A A 0333A 0363A A 0334A 0364A A 0335A 0365A A 0336A 0366A A 0338A 0368A A 0340A 0370A A 0342A 0372A A 0344A 0374A A 0346A 0376A A 0350A 0380A A 0355A 0385A Carbide Micrograin Plain Slot Drills 2 For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, nonferrous and other soft materials. Manufactured to USCTi Standards. CARBIDE Long Series KEN K K K K K Page62 Long Series Continued KEN K K K K

46 Carbide Plain Slot Drills 2 Centre cutting. Dimensions to DIN 6535 HA SHANK MILLING CUTTERS 2 FLUTE Carbide Uncoated Carbide TiCN Coated CARBIDE TiCN For general production machining. Extends cutter tool life and improves work material surface finish. 061 Series 45 Short Series SDC2PS Carbide. SDT2PS TiCN Coated SWT161 SWT A 4532A L 4532L A 4533A A 4534A A 4535A A 4536A A 4537A A 4538A A 4539A A 4540A A 4542A A 4544A A 4546A A 4550A Carbide Micrograin Plain Slot Drills 2 For optimum performance and maximum swarf removal when plunging, slotting and routing in light alloys, brass, aluminium, non ferrous and other soft materials. Manufactured to USCTi Standards. Metric Tolerances Nominal Limits f Tolerance High Low Regular Series SHR K K K K K K K K K K K K K Solid Carbide Micrograin Plain End Mills Double Ended 2 For maximum strength when milling harder materials where rapid swarf removal is not needed. Manufactured to ANSI Standards. Metric Tolerances Nominal Limits f Tolerance High Low Regular Series KEN K K K K K K K CARBIDE CARBIDE Carbide Micrograin Plain Slot Drills 2 For optimum performance and maximum swarf removal when plunging, slotting and routing in light alloys, brass, aluminium, nonferrous and other soft materials. Manufactured to USCTi Standards. Metric Tolerances Nominal Limits f Tolerance High Low Regular Series Imperial Tolerances Nominal Limits f Tolerance High Low 1/ 16 1/ / CARBIDE KEN K K K K K K K K K K K K K K K K K K K K 1/ 16 3/ / 2 1/ K 3/ 32 3/ 8 1 1/ 2 1/ K 1/ 8 1/ 2 1 1/ 2 1/ K 11/ 64 5/ 8 2 3/ K 3/ 16 5/ 8 2 3/ K 7/ 32 5/ 8 2 1/ 2 1/ K 1/ 4 3/ 4 2 1/ 2 1/ K 5/ 16 13/ / 2 5/ K 3/ / 2 3/ K 1/ / K 5/ 8 1 1/ 4 3 1/ 2 5/ K 3/ 4 1 1/ K Milling Cutters 2 Page63

47 ????????????????? Milling Cutters SHANK MILLING CUTTERS 3 FLUTE Co. 5% Threaded Slot Drills 3 Bright finish. type: 30 helix. Manufactured to BS 122: Part 4: Metric Tolerance Nominal Limits of Tolerance Up to and inc. 38mm mm mm Above mm 0 Regular Series Type 5321T SHR A C E G J L N Q Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co. 8% Weldon Slot Drills 3 Regular Series Type 5321T Continued SHR S V X Z B D K Co 8% Uncoated For general production machining. Co 8% TiCN Coated Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% Co. 5% TiCN TiALN Series 05 Short Series Dimensions to DIN 327 SDH3WS Co 8% SDN3WS TiCN Coated SDL3WS TiALN Coated SWT163 SWT163 SWT A 0532A 0562A A 0533A 0563A A 0534A 0564A A 0535A 0565A A 0536A 0566A A 0537A 0567A A 0538A 0568A A 0540A 0570A A 0542A 0572A A 0544A 0574A A 0546A 0576A A 0550A 0580A A 0555A 0585A Co. 8% Weldon Slot Drills 3 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Series 06 Regular Series Dimensions to DIN 844 Co. 8% TiCN TiALN SDH3WR Co 8% SDN3WR TiCN Coated SDL3WR TiALN Coated SWT163 SWT163 SWT A 0633A 0663A A 0634A 0664A A 0635A 0665A A 0636A 0666A A 0638A 0668A A 0640A 0670A A 0642A 0672A A 0644A 0674A A 0646A 0676A A 0650A 0680A A 0655A 0685A Co 8% Weldon Slot Drills 3 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co. 8% TiCN Series 07 Long Series Dimensions to DIN 844 SDH3WL Co 8% SDN3WL TiCN Coated SDL3WL TiALN Coated SWT163 SWT163 SWT A 0733A 0763A A 0734A 0764A A 0735A 0765A A 0736A 0766A A 0738A 0768A A 0740A 0770A A 0742A 0772A A 0744A 0774A A 0746A 0776A A 0750A 0780A A 0755A 0785A Page64 TiALN

48 Carbide Plain Slot Drills 3 Centre cutting. To Manufacturers Standards. SHANK MILLING CUTTERS 3 FLUTE CARBIDE TiCN 061 TiALN Series 48 Short Series SDC3PS Carbide SDN3PS TiCN Coated SDL3PS TiALN Coated SWT161 SWT161 SWT A 4831A L 4831L A 4832A 4862A L 4832L A 4833A 4863A L 4833L A 4834A 4864A L 4834L A 4835A 4865A A 4836A 4866A A 4837A A 4838A 4868A A 4839A A 4840A 4870A A 4842A 4872A A 4844A 4874A A 4846A 4876A A 4850A 4880A Carbide Micrograin Plain Slot Drills 3 For optimum performance and maximum swarf removal when plunging, slotting and routing in light alloys, brass, aluminium, Micrograin Plain Slot Drills 3 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral non ferrous and other soft materials. Manufactured to USCTi Standards. CARBIDE CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. Metric Tolerances Nominal Limits f Tolerance High Low Regular Series SHR K K K K K K K K K K K K K Long Series KEN K K K K K Regular Series KEN K K K K K K K K K K K K K K K K K K K K K Carbide Micrograin Plain CARBIDE End Mills 3 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. Long Series Continued KEN K K K K Page65 Milling Cutters 3

49 ????????????????? Milling Cutters Multi 061 SHANK MILLING CUTTERS MULTI FLUTE Co 5% Threaded End Mills Multi Used for profile milling and producing open slots. Bright finish. type: 30 helix. Manufactured to BS 122 : Part 4 : Regular Series Type E411T No of s SHR Y A B C E F G J R X C K S Y L FR SET DETAILS See 061 Co. 8% Plain Milling Cutter 4 Centre cutting, used for profile milling, milling keyways and producing open slots. Bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Metric Tolerances Nominal Limits of Tolerance Up to 38mm Above 38mm Regular Series Type E411T Continued No of s SHR Z M F N G P H Q J R S T W X Metric Tolerances Nominal Limits of Tolerance Up to 38mm Above 38mm Co. 5% Co. 8% Regular SHR G H J L M N P R Co. 8% Plain Milling Cutter 4 Centre cutting, used for profile milling, milling keyways and producing open slots. Bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Regular Continued SHR A B C D E F Q Metric Tolerances Nominal Limits of Tolerance Up to 38mm Above 38mm Co. 8% Long Series SHR A C E G H Page66 Long Series Continued SHR J K K M P

50 Co 8% Weldon End Mills 4 & 6 Centre cutting. Weldon shank to DIN 1835B. cutting diameter 3 6mm to mm to SHANK MILLING CUTTERS MULTI FLUTE Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN 061 TiALN Series 09 Regular Series Dimensions to DIN 844 No. of s EMH4WR Co 8% EMN4WR TiCN Coated EML4WR TiALN Coated SWT163 SWT163 SWT A 0932A 0962A A 0933A 0963A A 0934A 0964A A 0935A 0965A A 0936A 0966A A 0937A 0967A A 0938A 0968A A 0940A 0970A A 0942A 0972A A 0944A 0974A A 0946A 0976A A 0948A 0978A A 0950A 0980A A (1) 0955A (2) 0985A (3) (1) EMH6WR Co 8% (2) EMN6WR TiCN Coated (3) EML6WR TiAlN Coated Co 8% Threaded End Mills 4 & 6 Centre cutting. Threaded shank to DIN 1835D. cutting diameter to Co 8% Uncoated For general production machining. TiCN & TiALN CATED AVAILABLE N REQUEST Co. 8% Series 36 Regular Series Dimensions to DIN 844 No. of s EMH4TR Co 8% SWT A A A A A A A A A A A A A A (1) Carbide Plain End Mills 4 Centre cutting. To manufacturers standard. (1) EMH6TR Co 8% Carbide Uncoated Carbide TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. CARBIDE TiCN Series 50 Short Series EMC4PS Carbide EMT4PS TiCN Coated SWT161 SWT A 5032A L 5032L A 5033A A 5034A A 5035A A 5036A A 5037A A 5038A A 5040A A 5042A A 5044A A 5046A A 5050A A 5055A Milling Cutters Multi Page67

51 ????????????????? Milling Cutters Multi 061 SHANK MILLING CUTTERS MULTI FLUTE Carbide Micrograin Plain End Mills 4 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. Regular Series Type E422P SHR K K K K K K K Carbide Micrograin Plain End Mills 4 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. SHR K K K K K K CARBIDE CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low Imperial Tolerances Nominal Limits f Tolerance High Low 1/ 16 1/ / Regular Series KEN K K K K K K K K K K K K K K K K K K K K K Regular Series Inch KEN161 1/ 16 3/ / 2 1/ K 3/ 32 3/ 8 1 1/ 2 1/ K 1/ 8 1/ 2 1 1/ 2 1/ K 3/ 16 5/ 8 2 3/ K 7/ 32 5/ 8 2 1/ 2 1/ K 1/ 4 3/ 4 2 1/ 2 1/ K 5/ 16 13/ / 2 5/ K 3/ / 2 3/ K 7/ / 4 7/ K 1/ / K Solid Carbide Micrograin Plain End Mills Double Ended 4 For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. Centre cutting. Manufactured to ANSI Standards. CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low Regular Series KEN K K K K K Page68 KEN K K K K

52 Centre cutting. cutting diameter to Co 8% Weldon End Mills 4 SHANK MILLING CUTTERS MULTI FLUTE Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. TiCN 061 Co. 8% TiALN Series 10 Long Series Dimensions to DIN 844 EMH4WL Co 8% EMN4WL TiCN Coated EML4WL TiALN Coated No. of s SWT163 SWT163 SWT A 1033A 1063A A 1034A 1064A A 1035A 1065A A 1036A 1066A A 1038A 1068A A 1040A 1070A A 1042A 1072A A 1044A 1074A A 1046A 1076A A 1050A 1080A Co 8% Threaded End Mills 4 Centre cutting. Threaded shank to DIN 1835D. cutting diameter to Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN & TiALN CATED AVAILABLE N REQUEST Series 37 Long Series Dimensions to DIN 844 No of s EMH4TL Co 8% SWT A A A A A A A A A A Manufactured to ANSI Standards. Metric Tolerances Nominal Limits f Tolerance High Low Long Series KEN K K K K K K K K K (1) EMH6TR Co 8% Solid Carbide Micrograin Plain End Mills 4 Centre cutting as standard. For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. CARBIDE Page69 Milling Cutters Multi

53 ????????????????? Milling Cutters Ball Nosed 061 SHANK MILLING CUTTERS BALL NSED Threaded Ball Nose Slot Drills 2 Used for diesinking, slot milling and profile milling. Bright finish. type: 30 helix. Manufactured to BS 122 : Part 4 : Metric Tolerances Limits of Tolerance ver Up to & incl. Low High Short Series Type B210T SHR C D E F G H J K L M Co. 8% Weldon Ball Nose Slot Drills 2 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. SHR N P Q R T W X Z C Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 11 Short Series Dimensions to DIN 327 SBH2WS Co 8% SBN2WS TiCN Coated SBL2WS TiALN Coated SWT163 SWT163 SWT A 1132A 1162A A 1133A 1163A A 1134A 1164A A 1135A 1165A A 1136A 1166A A 1138A 1168A A 1140A 1170A A 1142A 1172A A 1146A 1176A A 1150A 1180A Carbide Micrograin Plain Slot Drills 2 Ball Nosed For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, nonferrous and other soft materials. Manufactured to USCTi Standards. CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low Regular Series 2 KEN K K K K K K K K K K K Page70 Long series shown Long Series KEN K K K K K K K K

54 Carbide Micrograin Plain Slot Drills 2 Ball Nosed For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, non ferrous and other soft materials. Manufactured to USCTi Standards. SHANK MILLING CUTTERS BALL NSED Metric Tolerances Nominal Limits f Tolerance High Low CARBIDE Regular Series SHR K K K K K K Solid Carbide Micrograin Plain End Mills 4 Ball Nosed For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. Centre cutting as standard. Manufactured to ANSI Standards. SHR K K K K K Metric Tolerances Nominal Limits f Tolerance High Low CARBIDE Regular Series SHR K K K K K SHR K K K K K Carbide Plain Slot Drills 2 Ball Nosed Centre cutting. To manufacturers standards. SBC2PS Carbide Uncoated SBT2PS TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. CARBIDE TiCN Series 53 Short Series SBC2PS Carbide SWT A 5332A A 5333A A 5334A A 5335A A 5336A A 5338A A 5340A A 5342A A 5346A Carbide Plain End Mills 4 Ball Nosed Centre cutting. To Manufacturers Standards Cutting diameter to h10. diameter to h6. Series 56 Short Series SBT2PS TiCN Coated SWT161 CARBIDE TiCN EBC4PS Carbide EBT4PS TiCN Coated SWT161 SWT A 5632A A 5633A A 5634A A 5635A A 5636A A 5638A A 5640A A 5642A Milling Cutters Ball Nosed Page71

55 ????????????????? Milling Cutters Ball Nosed 061 SHANK MILLING CUTTERS BALL NSED Carbide Micrograin Plain End Mills 3 Ball Nosed ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Chatter is also significantly reduced. Centre cutting as standard. Manufactured to ANSI Standards. Regular Series 3 KEN K K K K K K K K K Carbide Micrograin Plain Slot Drills 3/4 Ball Nosed For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, nonferrous and other soft materials. Manufactured to ANSI Standards. Solid Carbide Micrograin Plain End Mills 4 Ball Nosed For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. Centre cutting as standard. Manufactured to ANSI Standards. Regular Series 4 KEN K K K K K K K K K K K Metric Tolerances Nominal Limits f Tolerance High Low CARBIDE Long Series 3 KEN K K K K K K K K Co 8% Weldon Ball Nose Slot Drills 2 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Long Series 4 KEN K K K K K K K Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 12 Long Series Dimensions to DIN 844 SBH2WL Co 8% SBN2WL TiCN Coated SBL2WL TiAIN Coated SWT163 SWT163 SWT A 1233A 1263A A 1234A 1264A A 1235A 1265A A 1236A 1266A A 1238A 1268A A 1240A 1270A A 1242A 1272A Page72

56 Co 8% Weldon Fine Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. SHANK MILLING CUTTERS RIPPER FINE PITCH Co. 8% TiCN 061 TiALN Series 25 Regular Series Dimensions to DIN 844 No of s RFH4WR Co 8% RFN4WR TiCN Coated RFL4WR TiALN Coated SWT163 SWT163 SWT A (1) 2536A (2) 2566A (3) A (1) 2538A (2) 2568A (3) A 2540A 2570A A 2542A 2572A A 2546A 2576A A 2550A 2580A A (4) 2555A (5) 2585A (6) (1) RFH3TL Co 8% (4) RFH5TL Co 8% (2) RFN3TL TiCN Coated (5) RFN5TL TiCN Coated (3) RFL3TL TiALN Coated (6) RFL5TL TiALN Coated Co 8% Weldon Coarse Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. CARSE PITCH Co. 8% TiCN TiALN Series 17 Regular Series Dimensions to DIN 844 RCH4WR Co 8% RCN4WR TiCN Coated RCL4WR TiALN Coated No of s SWT163 SWT163 SWT A (1) 1736A (2) 1766A (3) A (1) 1738A (2) 1768A (3) A 1740A 1770A A 1742A 1772A A 1746A 1776A A 1750A 1780A A (4) 1755A (5) 1785A (6) (1) RCH3WL Co 8% (4) RCH5WL Co 8% (2) RCN3WL TiCN Coated (5) RCN5WL TiCN Coated (3) RCL3WL TiALN Coated (6) RCL5WL TiALN Coated EV Threaded Fine Pitch Ripper Cutters Multi flute ripper cutters. Manufactured from sintered EV extra vanadium steel. Knuckle form, h8 tolerance, standard length. Dimensions to DIN 1835D. FINE PITCH EV Regular Series No of s SHR A B C D E F G EV Weldon Fine Pitch Ripper Cutters Multi flute ripper cutters. Manufactured from sintered EV extra vanadium steel. Knuckle form. h8 tolerance. Standard length. Dimensions to DIN 844. Regular Series No of s SHR A B C D E F G FINE PITCH EV Page73 Milling Cutters Ripper

57 Milling Cutters Ripper 061 SHANK MILLING CUTTERS RIPPER Co 8% Weldon Diesinking Ball Nosed Medium Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. Co 8% Weldon Fine Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. (1) RFH3WL Co 8% (4) RFH5WL Co 8% Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Series 23 Regular Dimensions to DIN 844 No. of s DSH4WR Co 8% DSN4WR TiCN Coated DSL4WR TiALN Coated SWT163 SWT163 SWT A (1) 2338A (2) 2368A (3) A (1) 2340A (2) 2370A (3) A 2342A 2372A A 2346A 2376A A 2350A 2380A (1) DSH3TL Co 8% Series 26 Long Series Dimensions to DIN 844 No of s RFH4WL Co 8% RFN4WL TiCN Coated RFL4WL TiALN Coated SWT163 SWT163 SWT A (1) 2636A (2) 2666A (3) A (1) 2638A (2) 2668A (3) A 2640A 2670A A 2642A 2672A A 2646A 2676A A 2650A 2680A A (4) 2655A (5) 2685A (6) (2) RFN3WL TiCN Coated (5) RFN5WL TiCN Coated Co. 8% (2) DSN3TL TiCN Coated Co. 8% TiCN TiCN TiALN (3) DSL3TL TiALN Coated TiALN (3) RFL3WL TiALN Coated (6) RFL5WL TiALN Coated Co 8% Weldon Coarse Pitch Roughing End Mills Centre cutting. Cutting diameter to js12. diameter to h6. Co. 8% TiCN TiALN Series 18 Long Series Dimensions to DIN 844 No. of s RCH4WL Co 8% RCN4WL TiCN Coated RCL4WL TiALN Coated SWT163 SWT163 SWT A (1) 1836A (2) 1866A (3) A (1) 1838A (2) 1868A (3) A 1840A 1870A A 1842A 1872A A 1846A 1876A A 1850A 1880A A (4) 1855A (5) 1885A (6) (1) RCH3WL Co 8% (4) RCH5WL Co 8% (2) RCN3WL TiCN Coated (5) RCN5WL TiCN Coated (3) RCL3WL TiALN Coated (6) RCL5WL TiALN Coated E Weldon Coarse Pitch Ripper Cutters Industrial quality for shaping and forming metal components. Multi flute ripper cutters. Manufactured from sintered E extra vanadium steel. Knuckle form, h8 tolerance, standard length. Dimensions to DIN 1835D. CARSE PITCH EV Regular Series No. of s SHR A B C D E F G Page74

58 Carbide Plain Slot Drill 3 High Helix Centre cutting. To Manufacturers Standards. SHANK MILLING CUTTERS HIGH HELIX Carbide Uncoated Carbide TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. 061 CARBIDE TiCN Series 58 Regular SHC3PR Carbide SHT3PR TiCN Coated SWT161 SWT A 5836A A 5838A A 5840A A 5842A A 5846A Co 8% Weldon 50 High Helix End Mills 3 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 13 Regular Dimensions to DIN 844 No. of s EHH3WR Co 8% EHN3WR TiCN Coated EHL3WR TiALN Coated SWT163 SWT163 SWT A 1336A 1366A A 1338A 1368A A 1340A 1370A A 1342A 1372A A 1346A 1376A A 1350A 1380A Carbide Weldon 60 High Helix End Mills 3 Suitable for the high speed machining of titanium inconel, stainless steel and steel alloys. Cutting diameter to h10. diameter to h6. Dimensions to DIN. Short Series KEN K K K K CARBIDE Page75 Milling Cutters High Helix

59 Milling Cutters Aluminium Geometry 061 SHANK MILLING CUTTERS ALUMINIUM GEMETRY Co 8% Weldon 42 High Helix Slot Drills 2 For Aluminium Centre cutting. Dimensions to DIN 844 Weldon shank to DIN 1835B. cutting diameter to Series 15 Regular SHH2WR Co 8% SHN2WR TiCN Coated SHL2WR TiALN Coated SWT163 SWT163 SWT A 1533A 1563A A 1534A 1564A A 1535A 1565A A 1536A 1566A A 1538A 1568A A A 1540A 1570A A 1542A 1572A A 1546A 1576A A 1548A 1578A A 1550A 1580A Co 8% Weldon Coarse Pitch 37 High Helix for Aluminium Roughing End Mills 3 Centre cutting. Dimensions to DIN 844 Weldon shank to DIN 1835B. diameter to h6. Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Co. 8% TiN Series 20 Regular RHH3WR Co 8% SWT A 2026A A 2028A A 2030A A 2032A A 2034A A 2036A A 2040A RHN3WR TiN SWT163 Co 8% Weldon Coarse Pitch 37 High Helix for Aluminium Roughing End Mills 3 Centre cutting. Dimensions to DIN 844 Weldon shank to DIN 1835B. diameter to h6. Co. 8% TiN Series 21 Long Series RHH3WL Co 8% SWT A 2130A A 2132A A 2134A A 2136A A 2140A Page76 RHN3WR TiN SWT163

60 The combination of E PM and SHANK MILLING CUTTERS DIE & MULD TiALN produces a cutter that is ideally suited to dry and semi dry machining of: Materials up to 60 HRC. Stainless steels Aerospace alloys. E PM Cutters TiALN Coated Toughness & Hardness, the Best of Both... High Wear Resistance Fast Cutting Sharper Edges Improved Finish 061 E PM E PM is a sintered powder metallurgy that combines the toughness associated with Co and the hardness benefits of carbide. Up to 25% higher cutting speed than /Co. cutters. Up to 125% higher feed rates. Up to 100% longer cutter life. Reduced manufacturing costs. Improved productivity. Lower coolant usage and disposal costs. TiALN A multi layer coating capable of operating at higher speed and feed. Hardness Carbide Cutters E PM TiALN Cutters Protects cutting edge under extreme conditions. Surface hardness 3000HV. Surface coefficient against steel 0.4. Thickness of coating 3 4µm. Maximum working temperature 800 C. Recoating service also available. Toughness Co Cutters High Fracture Resistance Weldon E PM TiALN Coated 45 High Helix Milling Cutters Centre cutting. Weldon shank to DIN 1835B. Dimensions to DIN 844 Cutting diameter to k10. diameter to h6. TiALN E PM Weldon E PM TiALN Coated High Helix Cutters Centre cutting. Weldon shank to DIN 1835B. Dimensions to DIN 844 Cutting diameter to k10. diameter to h6. TiALN E PM Series 90 Regular No. of s SWT A A A A A A A (1) Weldon E PM TiALN Coated Fine Pitch Ripper Cutters Centre cutting. to DIN 1835B. Dimensions to DIN 844 Cutting diameter to js12. diameter to h6. Series 94 Regular No. of s SWT A A A A A A A (1) EHP4WR PM Coated (1) RFP6WR PM Coated TiALN E PM RFP4WR PM Coated (1) RFP6WR PM Coated Series 92 Long Series No. of s SWT A A A A A A A (1) Weldon E PM TiALN Coated Fine Pitch Ripper Cutters Centre cutting. to DIN 1835B. Dimensions to DIN 844 Cutting diameter to js12. diameter to h6. Series 96 Long Series No. of s SWT A A A A A A A A (1) EHP4WL PM Coated (1) EHP6WL PM Coated TiALN E PM RFP4WL PM Coated (1) RFP6WL PM Coated Milling Cutters Die & Mould Page77

61 ????????????????? Milling Cutters Die & Mould 061 SHANK MILLING CUTTERS DIE & MULD Carbide Cutters QCoat Coated QCoat has been specifically developed to give carbide cutters the edge when faced with severe machining conditions. Materials up to 66HRC. Dry Cutting. Die and Mould Machining Improved Productivity. Reduced coolant usage and disposal. Up to 100% longer cutter life. Reduced manufacturing costs. Improved productivity. Lower coolant usage and disposal costs. A multilayer coating capable of operating at higher speed and feed. Excellent oxidisation resistance. High speed machining. Surface hardness 3300HV. Surface coefficient against steel Thickness of coating 3 5µm. Maximum working temperature 850 C. Recoating service also available. Carbide Plain Slot Drills 2 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. SDQ2PS Carbide QCoat. Series 60 Short Series Dimensions to DIN 844 SDQ2PS Carbide QCoat SWT A A A A A A A A A Carbide Plain End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. EMQ4PS/L Carbide QCoat. Series 66 Short Series Dimensions to DIN 844 EMQ4PS Carbide QCoat SWT A A A A A A A A A A Carbide Plain End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. EMQ4PS/L Carbide QCoat. Series 68 Long Series Dimensions to DIN 844 EMQ4PL Carbide Q Coat SWT A A A A A A A A A Page78 Productivity A Step Beyond Carbide... Uncoated Carbide Cutters For Extreme Conditions High Cutting Speeds TiCN coated Carbide Cutters Wear Resistance & Cutter Life Q Coated Carbide Cutters CARBIDE QCoat CARBIDE QCoat CARBIDE QCoat

62 Carbide Plain End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Series 69 Tapered Deep Carbide Q Coat SWT A SHANK MILLING CUTTERS DIE & MULD 061 CARBIDE QCoat Carbide Plain Slot Drills 2 Ball Nose Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. Carbide QCoat. Series 73 Long Reach Carbide QCoat of Below Neck Dia Cut SWT A A A A A A A A A A Carbide Plain Slot Drills 2 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Carbide QCoat. Series 74 Long Reach Neck Carbide QCoat of Below (d1) (d2) Cut (l1) Shk(l2) (l3) (d3) SWT A A A A A A A A A A A A A A Carbide Plain Slot Drills 2 Ball Nose Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Carbide QCoat. Series 75 Regular Neck Carbide QCoat of Below Neck Cut Dia SWT A A A A A A A A A A A Carbide Plain Slot Drills 2 Ball Nose Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Carbide QCoat. Series 77 Long Neck Carbide QCoat of Below Neck Cut Dia SWT A A A A A A A CARBIDE QCoat CARBIDE QCoat CARBIDE QCoat CARBIDE QCoat Page79 Milling Cutters Die & Mould

63 ????????????????? Milling Cutters Die & Mould 061 SHANK MILLING CUTTERS DIE & MULD Carbide Plain End Mills High Helix Centre cutting. To Manufacturers Standards. QCoat Cutting diameter to e8. diameter to h6. EHQ6 * PR Carbide QCoat. *Number varies according to the number of flutes. CARBIDE Series 72 Regular No. of s EHQ6PR Carbide QCoat SWT A A A A A A A A A Carbide Plain Slot Drills Ball Nosed 2 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. SBQ2PR Carbide QCoat. QCoat CARBIDE Carbide Plain Ripper, Fine Pitch Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. RFQ3 * PR Carbide QCoat. *Number varies according to the number of flutes. Series 82 Regular Dimensions to DIN 844 No. of s RFQ3PR QCoat SWT A A A A A A A Carbide Plain Corner Radius Slot Drills 2 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. SCQ2PR Carbide QCoat. QCoat CARBIDE QCoat CARBIDE Series 78 Regular SWT A L A 7804A A A 7808A A A A Carbide Plain End Mills Ball Nosed 4 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. EBQ4PR Carbide QCoat SBQ2PR Carbide QCoat QCoat CARBIDE Series 85 Regular Series Dimensions to DIN 844 x SCQ2PR Carbide QCoat Corner Radius SWT x K 6.00 x K 8.00 x K 8.00 x K 8.00 x K 8.00 x K x K x K x K x K x K x K x K x K Carbide Plain Corner Radius End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. ECQ4PR Carbide QCoat. QCoat CARBIDE Series 80 Regular Series Dimensions to DIN 844 EBQ4PR QCoat SWT A A A A A A A A A Page80 Series 86 Regular x ECQ4PR QCoat Corner Radius SWT x K 6.00 x K 8.00 x K 8.00 x K 8.00 x K 8.00 x K x K x K x K x K x K x K x K x K

64 Peak Power Coated Cutters PEAK PWER The latest addition to the Swiss+Tech range. Manufactured from premium High Speed Steel using the latest in Powdered Metallurgy, these cutters will produce a Powerful Milling performance when cutting difficult materials even at high speeds. Designed to provide strength and rigidity. Minimises vibration in high speed cutting. Excellent geometry gives optimised cutting. The range is further enhanced by the Peak Power coating. Reduced manufacturing costs. Greater wear resistance and hothardness than conventional TiALN or TiCN coatings Suited to dry cutting applications. Higher oxidisation resistance. High speed machining. This coating results in the tools withstanding the high thermal loads associated with high speed cutting applications. SHANK MILLING CUTTERS DIE & MULD E PM Cutters TiALN Coated Peak Power = Peak Productivity For Unsurpassed Performance... Performance & Cutter Life Uncoated Cutters TiALN & TiCN Coated Cutters Peak Power Coated Cutters 061 E PM Coated 2 Slot Drills E PM PEAK PWER Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. E PM Coated 4 End Mills E PM PEAK PWER Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Cutter Load & Speed E PM Coated Fine Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. E PM PEAK PWER Series 91 Regular Peak Power Coated SWT A A A A A A A A A A A E PM Coated 3 End Mills E PM PEAK PWER Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Series 93 Regular Peak Power Coated SWT A A A A A A A A A A Series 95 Regular Peak Power Coated SWT A A A A A A A A A A A E PM Coated 2 Ball Nosed Slot Drills E PM Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. PEAK PWER Series 97 Regular Peak Power Coated SWT A A A A A A A A Series 98 Regular Peak Power Coated SWT A A A A A A E PM Coated Coarse Pitch Ripper Cutters Weldon shank to DIN 1835B. E PM diameter to h6. Dimensions to DIN 844. PEAK PWER Series 99 Regular Dia No.of Peak Power Coated s SWT A A A A A A A Page81 Milling Cutters Die & Mould

65 ????????????????? Milling Cutter Sets 061 SHANK MILLING CUTTER SETS Co 8% Weldon 4 End Mill Set Uncoated Co. 8% 7 Piece Set For general production machining. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. cutting diameter: 3 6mm to , 8 20mm to Contents: 4, 5, 6, 8, 10, 12 and 16mm. Series 09 Standard. Dimensions to DIN 844 No. of Pieces Contents 7 4, 5, 6, 8, 10, 12 and 16mm Carbide Plain Slot Drill Set 6 Piece Set Uncoated 3 flute slot drill set. Contents: 3, 4, 5, 6, 8, 10mm. Series 48 CARBIDE Type SDC3PS SWT K Co 8% Weldon 2 Slot Drill Set TiALN Coated 7 Piece Set Tialn coated to dissipate and resist heat. Reduces surface friction coupled with high surface hardness. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Co. 8% TiALN Series 02 Standard. Dimensions to DIN 844 No. of Pieces Contents SWT , 4, 5, 6, 8, 10 and 12mm 9820K Co 8% Weldon Fine Pitch Ripper Set TiCN Coated 6 Piece Set Centre cutting. Has extended cutter tool life and improved work material surface finish. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. Contents: 6, 8, 10, 12, 16 and 20mm. Co. 8% TiCN E PM Weldon Fine Pitch Ripper Set TiALN Coated 6 Piece Set Centre cutting. to DIN 1835B. Dimensions to DIN 844. Cutting diameter to js12. diameter to h6. RFP4WR E PM TiALN Coat. Contents: 6, 8, 10, 12, 16 and 20mm. E PM TiALN Ø6 & Ø8 4 Ø10 Ø20 5 Series 94 Standard. Dimensions to DIN 844 No. of Pieces Contents 6 6, 8, 10, and 20mm Co 8% Weldon 4 End Mill Set TiALN Coated 7 Piece Set Tialn coated to dissipate and resist heat. Reduces surface friction coupled with high surface hardness. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. cutting diameter 3 6mm to , 8 20mm to Contents: 4, 5, 6, 8, 10, 12 and 16mm. Co. 8% TiALN SWT K No. of Pieces 6 Contents 3, 4, 5, 6, 8 and 10mm SWT A Co 8% Weldon 3 Slot Drill Set TiALN Coated 7 Piece Set Tialn coated to dissipate and resist heat. Reduces surface friction coupled with high surface hardness. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Ø6 & Ø8 3 Ø10 Ø20 4 Series 25 Standard Dimensions to DIN 844 No. of Pieces 6 Contents 6, 8, 10, 12, 16 and 20mm Co. 8% TiALN SWT K Series 09 Standard. Dimensions to DIN 844 Carbide Plain Slot Drill Set TiALN Coated 6 Piece Set TiALN coated 3 flute slot drill set. Contents: 3, 4, 5, 6, 8, 10mm. Series 48 No. of Pieces 7 Contents 4, 5, 6, 8, 10, 12 and 16mm SWT K CARBIDE TiALN Series 06 Standard. Dimensions to DIN 844 No. of Pieces Contents SWT , 4, 5, 6, 8, 10 & 12mm 9840K Page82 Type SDT3PS No. of Pieces 6 Contents 3, 4, 5 6, 8, & 10mm SWT A

66 PEAK PWER Peak Power Coated Cutters The latest addition to the Swiss+Tech range. Manufactured from premium High Speed Steel using the latest in Powdered Metallurgy, these cutters will produce a Powerful Milling performance when cutting difficult materials even at high speeds. Designed to provide strength and rigidity. Minimises vibration in high speed cutting. Excellent geometry gives optimised cutting. The range is further enhanced by the Peak Power coating. Reduced manufacturing costs. Greater wear resistance and hothardness than conventional TiALN or TiCN coatings Suited to dry cutting applications. Higher oxidisation resistance. High speed machining. This coating results in the tools withstanding the high thermal loads associated with high speed cutting applications. E PM Weldon High Helix Fine Pitch Ripper Peak Power Set E PM 6 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 5, 6, 8, 10, 12 and 16mm. Series 98 PEAK PWER E PM 2 Weldon Slot Drill Peak Power Set E PM 7 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Series 91 2 No. of Pieces Contents SWT , 4, 5, 6, 8, 10 & 12mm 9150A E PM Weldon Fine Pitch Ripper Peak Power Set E PM 5 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 6, 8, 10, 12 and 16mm. Series 94 SHANK MILLING CUTTER SETS PEAK PWER PEAK PWER E PM 4 Weldon End Mill Peak Power Set 6 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 4, 6, 8, 10, 12 and 16mm. Series 95 4 No. of Pieces Contents SWT , 6, 8, 10, 12 & 16mm 9550A 061 E PM Weldon Coarse Pitch End Mill Peak Power Set E PM 5 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 8, 10, 12, 16 and 20mm. Series 99 E PM PEAK PWER PEAK PWER Ø10 Ø20 4 No. of Pieces Contents SWT , 6, 8, 10, 12 & 16mm 9850A Series 66 Standard Dimensions to Manufacturers Standards No. of Pieces Contents SWT , 8, & 16mm 9450A E PM 3 Weldon End Mill Peak Power Set 7 Piece Set Centre cutting. E PM To Manufacturers Standards. Weldon shank to DIN 1835B. PEAK PWER diameter to h6. Dimensions to DIN 844. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Series 93 3 No. of Pieces Contents SWT , 4, 5, 6, 8, 10 & 12mm 9350A Ø6 & Ø8 3 No. of Pieces Contents 5 8, 10, & 20mm SWT A E PM 2 Ball Nose Weldon Slot Drill Peak Power Set E PM 7 Piece Set Centre cutting. To Manufacturers Standards. PEAK PWER Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Series 97 2 No. of Pieces Contents SWT , 4, 5, 6, 8 10 & 12mm 9750A Page83 Milling Cutter Sets

67 ????????????????? Milling Cutter Sets 061 SHANK MILLING CUTTER SETS Carbide Straight 2 Slot Drills 6 Piece Set. For general production machining. Centre cutting. To Manufacturers Standards. Contents: 3, 4, 5, 6, 8 and 10mm. CARBIDE Carbide Straight 4 End Mills 6 Piece set. Carbide plain shank end mills. 4 flute. Uncoated. For general production machining. Contents: 3, 4, 5, 6, 8, & 10mm. CARBIDE No. of Pieces Contents SWT161 No. of Pieces Contents SWT , 4, 5, 6, 8 & 10mm 4526A 6 3, 4, 5, 6, 8 & 10mm 5028A Carbide Weldon 2 Ball Nose Slot Drills QCoated 7 Piece Set Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. SBQ2PR Carbide QCoat. Contents: 2, 3, 4, 5, 6, 8 and 10mm. CARBIDE QCoat Carbide Straight 4 End Mill Set QCoated 6 Piece Set Centre cutting. To Manufacturers Standards. Dimensions to DIN 844. Cutting diameter to h10. diameter to h6. EMQ4PS Carbide QCoat. Contents: 4, 5, 6, 8, 10 and 12mm. CARBIDE QCoat Series 78 Standard Dimensions to Manufacturers Standards No. of Pieces Contents SWT165 Series 66 Standard Dimensions to Manufacturers Standards No. of Pieces Contents SWT , 3, 4, 5, 6, 8 & 10mm 9890K 6 4, 5, 6, 8, 10 & 12mm 9880K Co 8% Weldon 3 Slot Drill Set Uncoated 7 Piece Set For general production machining. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Co. 8% Co 8% Weldon 2 Slot Drill Set Uncoated 7 Piece Set For general production machining. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Co. 8% Series 06 Standard Dimensions to DIN 844 No. of Pieces Contents SWT , 4, 5, 6, 8, 10 & 12mm 9830K Series 02 Standard Dimensions to DIN 844 No. of Pieces Contents SWT , 4, 5, 6, 8, 10 & 12mm 9810K Page84

68 Threaded TSlot Cutters Used for machining Tslots on slide tables, fixtures etc. Sizes up to 16mm and 1/ 2 have 6 flutes and 18mm and 5/ 8 upwards have 8 flutes. SHANK MILLING CUTTERS FRM TYPE Threaded Dovetail Cutters Designed to produce dovetail slideways in machine tool tables, jigs and fixtures. Bright finish, straight helix. Manufactured to works standards. Metric Ø Tolerance Metric Limits of Tolerance Corner Angle Bolt Size Head Depth Cutter Neck SHR061 M A M B M C M D M E M F M G M H M K M L Cut No. of Teeth SHR A B C E G 60 Corner Angle Threaded Woodruff Cutters 12mm/ 1/ 2 Ø Produces closed slots for woodruff keys. Manufactured to BS 122 : Part 4 : Metric Limits of Tolerances Width 2 up to up to mm up FULL RANGE F INCH SIZES F DVETAIL, CRNER RUNDING & WDRUFF CUTTERS ARE AVAILABLE FRM UK Cut No. of Teeth SHR A B C E G Width SHR A C E F G H J K L M N P C Q R S V X A B D J N Threaded Corner Rounding Cutters Designed to produce convex corner radii. Manufactured to works standards. Bright finish, straight helix. Radii tolerance: ± Radius Head No. of Teeth SHR Z A B C D E F G Milling Cutters Form Type Page85

69 Throwaway Milling????????????????? Cutters/Reamers S 062/065 THRWAWAY MILLING CUTTERS/REAMERS KC3 3 * Throwaway Milling Cutters Suitable for slot drilling and end milling. Cutters are held in adaptors/ chucks by the action of a set screw which locates on the shank flat giving quick and easy cutter change. Short Series *Cutters have two flutes. Chuck Clearance KEN * K 1.50* K 2.00* K K K K K K K K K Straight Parallel Hand Reamer Used to produce a close tolerance surface finish by hand in almost any environment i.e. on site or in a workshop. Manufactured to BS 328 : Part 4 : 1990 and DIN 206B. Metric Tolerances Nominal Limits f Tolerance High Low : 1 6 = 6mm 8 10 = 10mm Metric Limits of Tolerance (to H7) ver Up to and including High + Low Co. 5% A FULL RANGE F INCH SIZES ARE ALS AVAILABLE FRM THE UK STANDARD TiCN & LNG SERIES TiN BALLNSE CATED AVAILABLE N REQUEST A FULL RANGE F INCH SIZES F SPIRAL FLUTE HAND REAMERS & TAPER SHANK MACHINE REAMERS ARE AVAILABLE FRM UK SHR A D F H K L M N P Q R S T V W X Y SHR Z A B D F H K L M N P Q S V W B Taper Machine Reamers Used to produce a close tolerance surface finish by enlarging predrilled holes to a finished size. 45 bevelled lead. Manufactured to BS 122 : Part 2 and BS 328 Part 4. Morse Taper SHR A C D E F G H J K L M N P Q R S T V W X Y Z A Page86 Morse Taper SHR B D E F R G S H T J K L M N P Q S V X Z A F

70 Taper Extra Machine Reamers Used to produce a close tolerance surface finish in drilled holes to allow the fitting of hardened and ground taper pins in the building of jigs, fixtures and dies. Manufactured to BS 328 : Part 4 : 1990 and DIN 9A. REAMERS/SCREW EXTRACTRS Metric Limits of Tolerance (to H7) ver Up to and Including High + Low S 065/075 Morse Taper SHR A C E F H Morse Taper SHR J K L M Straight Machine Reamers Left hand spiral flute, right hand cutting. Manufactured to BS 122. SHR A B C D E F G H J Cobalt Straight Chucking Reamers Manufactured to DIN 212B. SHR K L M N R P Q R S E SHR K P S V W X Y Z A Straight Hand Taper Pin Reamers Used to produce a close tolerance surface finish in taper holes to allow the fitting of hardened and ground taper pins in the building of jigs, fixtures and dies. Manufactured to BS 328 : Part 4 : 1990 and DIN 9A. SHR B C D E F G J 2679L Metric Limits of Tolerance High Low Dia Range min max SHR B D E F Industrial Quality Screw Extractors Recommended for simple, low cost removal of broken screws, bolts etc, without damaging the threads of the component. Extractor Number Imperial diameter for removing screws sized KEN to 4.0mm ( 3/ 32 to 5/ 32) 1010K to 5.6mm ( 5/ 32 to 7/ 32) 1020K to 7.1mm ( 7/ 32 to 9/ 32) 1030K to 9.5mm ( 9/ 32 to 3/ 8) 1040K to 15.9mm ( 3/ 8 to 5/ 8) 1050K to 22.2mm ( 5/ 8 to 7/ 8) 1060K to 28.6mm ( 7/ 8 to 1 1/ 8) 1070K to 34.0mm (1 1/ 8 to 1 3/ 8) 1080K mm (1 3/ 8) & above 1090K Dia Range min max SHR G H J K Sets No. of Range Pieces KEN075 4 Size: No.2, 3, 4 & K 6 Size: No.1, 2, 3, 4, 5 & K Page87 Reamers/Screw Extractors

71 Taps????????????????? Ground Thread 085 TAPS GRUND THREAD IS0 529 Selection Guide Straight For general application. For hand or machine use. Metric Coarse Ground Thread Taps Straight Individual Sizes Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR A 0100B 0100C B A 0130B 0130C A 0160B 0160C A 0200B 0200C A 0230B 0230C A 0280B 0280C A 0330B 0330C A 0370B 0370C A 0410B 0410C A 0450B 0450C A 0480B 0480C A 0510B 0510C A 0530B 0530C A 0550B 0550C A 0570B 0570C A 0590B 0590C A 0610B 0610C B 0640C A 0660B 0660C B A 0690B 0690C B 0710C Sets of Three 1 each, taper, second and plug lead (details as above). Taper Second METRIC CARSE Plug Spiral Point (Gun Nose) For machine use. Suitable for through holes swarf is evacuated in front of the tap. Spiral For machine use suitable for blind holes, for through holes swarf is evacuated behind the tap. Size Pitch SHR D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Page88

72 Continued Spiral Point Metric Coarse Ground Thread Taps Size Pitch A/F Square SHR E E E E E E E E E E E E E E E E E E METRIC CARSE Spiral less TAPS GRUND THREAD METRIC CARSE Size Pitch A/F Square SHR F F F F F F F F F F F F F F F F 0660F Size Pitch SHR K K K K K K K METRIC CARSE 085 Straight Long Series METRIC CARSE Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR G 0230H 0230J G 0280H 0280J G 0330H 0330J G 0370H 0370J G 0410H 0410J G 0450H 0450J G 0480H 0480J G 0530H 0530J G 0570H 0570J Machine Tapping Speeds Group Materials Hardness Tensile Cutting Colour defines similar Brinell Rockwell Strength Speed machineability HB HRC N/mm 2 M/min Hole Type Tap Type 1.1 Mild Steel <130 < Case Hardening & Structural Steel <200 < Various Straight Through Hole Spiral Point Blind Hole Spiral 1.3 Medium Carbon Steel <260 <26 < Carbon Alloy Stainless Steels Cast Iron Aluminium 1.4 Low Alloy Steel <260 <26 < Medium to High Alloy Steel Through Hole Blind Hole Spiral Point Spiral 1.6 Heat Treated Steel Free Machining Stainless <230 <20 < Medium Strength Austenitic Stainless <290 <30 < Through Hole Blind Hole Spiral Point Spiral 2.3 Difficult to Machine, Duplex Stainless <340 <36 < Grey Cast Iron Soft Grey Cast Iron Hard < Blind & Through Hole Straight 3.3 Malleable & Nodular Iron < Malleable & Nodular Iron Hard Through Hole Spiral Point 7.1 Unalloyed Aluminium Zinc Magnesium < Aluminium Alloy less than 5% Si Blind & Through Hole less 7.3 Aluminium Alloy 5% to 10% Si Aluminium Alloy above 10% Si Blind & Through Hole Straight (for Cast Irons) Power Requirements For Taps Many factors are involved when considering power requirements for a particular application. Factors such as the choice of tap design, tapping drill size, depth of threaded hole, lubricant and tapping speed all play a part in determining these requirements. To estimate the power requirements for varying percentage thread depths, the following general formula and constants may be used: Tapping Power (KW) = C x D x p2 x N x K HP = KW x Where D = Thread p = Pitch N = Spindle speed RPM K = Material Factor Constant C = A constant based on % thread depth, as follows: C % Thread Depth Page89 Taps Ground Thread

73 Taps????????????????? Ground Thread 085 TAPS GRUND THREAD IS0 529 Straight Individual Sizes Metric Fine Ground Thread Taps METRIC FINE Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR A 0170B 0170C A 0220B 0220C A 0355B 0355C A 0380B 0380C (1) A 0430B 0430C (1) A 0440B 0440C A 0470B 0470C A 0475B 0475C A 0500B 0500C A 0515B 0515C A 0520B 0520C B 0555C A 0560B 0560C B A 0580B 0580C A 0595B 0595C A 0600B 0600C A 0620B 0620C B 0630C B 0645C B 0650C (1) not mentioned in IS. Sets of three 1 each, taper, second and plug lead (details as above). Size Pitch SHR D D D D D D D D D D D D D Taper Second Plug Size Pitch SHR D D D D D D D D D D D D D Spiral Point METRIC FINE Spiral METRIC FINE Size Pitch Dia A/F Square SHR E E E E E E E E E E E E Page90 Size Pitch Dia A/F Square SHR F F F F F F F F F F F F F

74 UNC (Unified Coarse) Ground Thread Taps IS0 529 IS (E) Nominal of Tap Maximum Deviation ver Including on Thread 5.5mm mm 12.0mm mm 39.0mm mm EXTENDED RANGE TAPS GRUND THREAD 085 UNC Straight Individual Sizes Sets of Three 1 each, taper, second and plug lead. Taper Second Plug Size TPI Square AF Tap.Drill Size Thread SHR085 No D No D No D No D No D 1/ D 5/ D 3/ D 7/ D 1/ D 9/ D 5/ D 3/ D 7/ D D UNF (Unified Fine) Ground Thread Taps IS0 529 Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread = p hn = Basic Height of Internal Thread & Depth of Thread Engagement = p p = Pitch EXTENDED RANGE UNF Sets of Three 1 each, taper, second and plug lead (details as above). Size/ Pitch Square AF Tap.Drill Size Thread SHR085 No D 1/ D 5/ D 3/ D 7/ D 1/ D 9/ D 5/ D 3/ D 7/ D D BSW (British Standard Whitworth) Ground Thread Taps IS0 529 EXTENDED RANGE BSW Thread Form to BS 21 r = Basic Radius = p h = Basic Depth of Thread = p p = Pitch = 1 t.p.i. h r p Size/ Pitch Square AF Tap.Drill Size Thread SHR085 1/ D 3/ D 1/ D 5/ D 3/ D 7/ D 1/ D 5/ D 3/ D 7/ D D 27 1/ 2 r Taps Ground Thread Page91

75 Taps????????????????? Ground Thread 085 TAPS GRUND THREAD IS0 529 h BSPF (British Standard Pipe Fine) Ground Thread Taps r p 27 1/ 2 r Thread Form to BS 21 r = Basic Radius = p h = Basic Depth of Thread = p p = Pitch = 1 t.p.i. Straight Individual Sizes Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR085 1/ A 2010B 2010C 1/ A 2020B 2020C 3/ A 2030B 2030C 1/ A 2040B 2040C 3/ A 2060B 2060C A 2080B 2080C 1 1/ A 2100B 2100C BSPF Sets of Three 1 each, taper, second and plug lead (details as above). Size / Pitch A/F Square SHR085 1/ D 1/ D 3/ D 1/ D 5/ D 3/ D D 1 1/ D 1 1/ D Spiral Point BSPF Spiral BSPF Size Pitch A/F Square SHR085 1/ E 1/ E 3/ E 1/ E 3/ E Size Pitch A/F Square SHR085 1/ F 1/ F 3/ F 1/ F 3/ F BSPT (British Standard Pipe Taper) Ground Thread Taps IS0 529 BSPT Thread Form to IS 2284 r=basic Radius = p h=basic Depth of Thread = p p=pitch = 1 t.p.i h r r 27 1/ 2 Straight Size Pitch Thread SHR085 1/ C 1/ C 3/ C 1/ C 3/ C C Axis 90 p Page92

76 Straight NPT (National Pipe Taper) Ground Thread Taps ANSI 94.9 TAPS GRUND THREAD BA (British Association) Ground Thread Taps IS0 529 Straight 085 Thread Form h = Basic Depth of Thread =.8 p p = Pitch = 1 t.p.i. h Axis 90 p 30 Thread Form r = Basic Radius = p h = Basic Depth of Thread =.6 p p = Pitch h r BA 23 3/ 4 r p Size Pitch Thread SHR085 1/ / / C 1/ / / C 1/ / / C 3/ / / C 1/ / / C 3/ / / C / / C Straight Interrupted Thread For reduced tapping friction. Size Pitch Thread SHR085 1/ / / C 1/ / / C 3/ / / C 1/ / / C 3/ / / C BSF (British Standard Fine) Ground Thread Taps IS0 529 Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread = p hn = Basic Height of Internal Thread & Depth of Thread Engagement = p p = Pitch h r NPT NPT BSF Sets of Three 1 each, taper, second and plug lead. Size Pitch SHR085 No D No D No D No D No D No D Selection Guide Straight For General application. For hand or machine use. Sets of Three 1 each, taper, second and plug lead (details as above). p r Spiral Point (Gun Nose) For machine use. Suitable for through holes swarf is evacuated in front of the tap. Size/Pitch A/F Square Weight per set SHR085 3/ g 1600D 1/ g 1610D 5/ g 1630D 3/ g 1640D 7/ g 1650D 1/ g 1660D 5/ g 1680D 3/ g 1690D Spiral For machine use suitable for blind holes, for through holes swarf is evacuated behind the tap. Taps Ground Thread Page93

77 ????????????????? Taps Ground Thread 085 TAPS GRUND THREAD Left Hand Straight Ground Thread Second Taps IS (E) Nominal of Tap Maximum Deviation ver Including on Thread 5.5mm mm 12.0mm mm 39.0mm mm Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread = p hn = Basic Height of Internal Thread & Depth of Thread Engagement = p p = Pitch Individual Taps Second Taper Lead LEFT HAND Size x Pitch Thread SHR x M 4.00 x M 5.00 x M 6.00 x M 8.00 x M x M x M x M x M METRIC CARSE LEFT HAND FULL RANGE F TAPS, DIES, DIENUTS FR METRIC, UNC, UNF, BSF, BSW, BSP & BA ARE AVAILABLE FRM UK Left Hand Straight Ground Thread Tap Sets 1 each, taper, second and plug lead. Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread = p hn = Basic Height of Internal Thread & Depth of Thread Engagement = p p = Pitch Sets of Three Size x Pitch Thread SHR087 1/ 4 x P 5/ 16 x P 3/ 8 x P 1/ 2 x P 5/ 8 x P 3/ 4 x P Sets of Three LEFT HAND LEFT HAND Size x Pitch Thread SHR087 1/ 4 x P 5/ 16 x P 3/ 8 x P 1/ 2 x P UNC UNF Thread Form to BS 21 r = Basic Radius = p h = Basic Depth of Thread = p p = Pitch = 1 t.p.i. h r 27 1/ 2 METRIC LEFT HAND CARSE Sets of Three Size x Pitch Thread SHR x P 4.00 x P 5.00 x P 6.00 x P 8.00 x P x P x P x P x P x P Page94 Sets of Three Size x Pitch Thread SHR087 1/ 4 x P 3/ 8 x P 1/ 2 x P 5/ 8 x P p LEFT HAND r BSW

78 Manufactured to DIN 371/376 Suitable for the following Material Groups Red Ring Taps Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 1.4 Generally low to medium alloy up to 260 up to steel and castings 1.5 Medium to high alloy steel tool steel and steel castings up to 340 up to TAPS PRDUCTIN CHSING THE CRRECT TAP 1. Determine Exact Material 2. Check the Hardness 3. Select Type of Hole 4. Refer to the Ring Type 1.1 Mild steel up to 130 up to Case Hardening & Structural Steel up to 200 up to Medium Carbon Steel up to 260 up to 26 up to Low Alloy Steel up to 260 up to 26 up to Medium to High Alloy Steel 260 to up to to Heat Treated Steel 340 to up to to Free Machining Stainless up to 230 up to 20 up to Medium Strength Austenitic Stainless up to 290 up to 30 up to Difficult to Machine Duplex Stainless up to 340 up to 36 up to Grey Cast Iron Soft up to 180 For Blind Hole use Spiral For Through Hole Use Spiral Point For Blind Hole use Spiral For Through Hole Use Spiral Point For Blind Hole use Spiral 3.2 Grey Cast Iron Hard 180 to 300 For Through Hole and 3.3 Malleable & Nodular Iron up to 220 Blind Hole use Straight 3.4 Malleable & Nodular Iron Hard 200 to 300 up to Pure Titanium (also pure nickel) For Through Hole use 4.2 Titanium Alloy Medium to Hard up to 900 Left Hand Spiral Point 4.3 Titanium Alloy Hard to Very Hard 900 to 1250 For Blind Hole use Spiral 5.1 High Temperature Alloy up to High Temp Alloy Medium to Hard up to High Temp Alloy Hard to Very Hard 900 to Copper up to Brass (alpha long chip) up to Brass (beta short chip) & Soft Bronze up to Unalloyed Aluminium Zinc Magnesium up to 150 For Through Hole Use Spiral Point For Blind Hole use Spiral For Through Hole and Blind Hole use less 7.2 Aluminium Alloy less than 5% Si 150 to 300 For Through Hole Use Spiral Point 7.3 Aluminium Alloy 5% to 10% Si 200 to 500 For Blind Hole use less 7.4 Aluminium Alloy above 10% Si 200 to Brinell Rockwell Tensile Ring Type Group Materials Hardness Hardness Strength Recommended Tap Style Recommendations HB HRC N/mm 2 1st 2nd 3rd Spiral EV xidised Finish For blind holes. Taper lead to DIN form C (3 x P. Tapping tolerance: spiral flute to 6H. EV METRIC CARSE Spiral Point Co Bright Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. Co. METRIC CARSE IS Metric Coarse Helix angle 40. Tapping depth 2.5 x D. Size Pitch A/F Square Thread SWT R R R R R R R R R IS Metric Coarse Size Pitch A/F Square Thread SWT R R R R R R R R R Page95 Taps Production

79 ????????????????? Taps Production 085 TAPS PRDUCTIN Yellow Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 1.1 Mild soft steel & free machining nonalloy low carbon steel up to 130 up to Nonalloy case hardening, structural & low to medium carbon steel up to 200 up to Nonalloy, plain and medium carbon steel and castings up to 260 up to Generally low to medium alloy steel and castings up to 260 up to Soft martensitic & generally stainless easy steel to machine & castings ferritic, up to 230 up to Brass (beta short chip) & soft bronze up to Spiral Point EV xidised Finish For through holes. Taper lead to DIN form B. (3.5 x P to 5.5 x P). Tapping tolerance to 6H. IS Metric Coarse Size Pitch A/F Square Thread SWT Y Y Y Y Y Y Y Y Y Y UNC Unified National Coarse & Pitch Dia Square Size Tap Size Drill SWT185 9/ 16 x Y 7/ 8 x Y UNF Unified National Fine & Pitch Dia Square Size Tap Size Drill SWT185 No.12 x Y 1 x Y BSP British Standard Pipe & Pitch Dia Square Size Tap Size Drill SWT185 5/ 8 x Y 7/ 8 x Y EV Blue Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 2.1 Soft and generally easy to machine ferritic & martensitic stainless steel and castings up to 130 up to Medium strength & reasonable to machine 2.2 austenitic stainless steel and castings up to 200 up to Hard & austenitic & generally stainless difficult steel to machine & castings ferritic up to 260 up to Note: less taps may also be used on stainless steel. See Green Ring FLUTELESS on page *****. Spiral Point EV xidised Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. IS Metric Coarse Size Pitch A/F Square Thread SWT B B B B B B B B B UNC Unified National Coarse Bright Finish & Pitch Dia Square Size Tap Size Drill SWT185 No.3 x B 7/ 8 x B 1 x B UNF Unified National Fine Bright Finish EV & Pitch Dia Square Size Tap Size Drill SWT185 No.4 x B No.5 x B 1 x B Spiral (BLT) EV xidised Finish For deep blind holes. Taper lead to DIN form C (2 x P to 3 x P). Tapping tolerance to 6H. Spiral EV xidised Finish For blind holes. Taper lead to DIN form C (3 x P). Tapping tolerance: Spiral flute to 6H. IS Metric Coarse Helix angle 40. Tapping depth 2.5 x D. Size Pitch A/F Square Thread SWT Y Y Y Y Y Y Y Y Y Y UNC Unified National Coarse Bright Finish Square Tap Size & Pitch Dia Size Drill SWT185 7/ 8 x Y UNF Unified National Fine Bright Finish & Pitch Dia Square Size Tap Size Drill SWT185 7/ 8 x Y 1 x Y BSP British Standard Pipe Bright Finish Square Tap Size & Pitch Dia Size Drill SWT185 7/ 8 x Y Page96 Biteless Taper IS Metric Coarse Helix angle 45 Size Pitch A/F Square Thread SWT B B B B B B B B B Spiral (BLF) EV xidised Finish For shorter blind holes. Taper lead to DIN form C (3 x P). Tapping tolerance to 6H. Biteless Flat IS Metric Coarse Helix angle 45. Size Pitch A/F Square Thread SWT B B B B B B B B

80 White Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 3.1 Grey cast iron Hardness soft to medium up to 130 up to Grey cast iron Hardness medium to hard up to 200 up to Malleable and nodular irons up to 260 up to Hardness soft to medium 3.4 Malleable and nodular irons Hardness medium to hard up to 200 up to Straight EV Nitride Finish For through holes. Taper lead to DIN form D (3.5 x P to 5 x P). Tapping tolerance to 6HX. EV TAPS PRDUCTIN range Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups 085 Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 4.3 Titanium alloys of a hard and very hard to machine nature up to Heat resistant super alloys including iron based high temperature alloys up to Heat resistant super alloys, cobalt or nickel based medium to hard to machine up to Heat resistant super alloys, cobalt or nickel based hard to very hard to machine up to METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT W W W W W W W W W Straight EV Nitride Finish For blind holes. Taper lead to DIN form C (2 x P to 3 x P). Tapping tolerance to 6HX. EV METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT W W W W W W W W W W W W UNC Unified National Coarse & Pitch Square Size Tap Drill Size SWT185 No.3 x W No.5 x W No.12 x W 9/ 16 x W 1 x W UNC Spiral Point PM Nitride and xide Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. Spiral PM Nitride and xide Finish For blind holes. Taper lead to DIN form C. This tap has the special chamfer lead of (3 x P). Tapping tolerance: spiral flute to 6H. PM METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT x N 3.50 x N 4.00 x N 5.00 x N 6.00 x N 8.00 x N x N x N x N PM UNF Unified National Fine & Pitch Square Size Tap Drill Size SWT185 No.4 x W No.5 x W No.12 x W 5/ 8 x W 1 x W BSP British Standard Pipe & Pitch Square Size Tap Drill Size SWT185 5/ 8 x W 3/ 4 x W 7/ 8 x W UNF BSP IS Metric Coarse METRIC Helix angle 40. Tapping depth 2.5 x D. CARSE Size Pitch A/F Square Thread SWT x N 3.50 x N 4.00 x N 5.00 x N 6.00 x N 8.00 x N x N x N x N x N Taps Production Page97

81 ????????????????? Taps Production 085 TAPS PRDUCTIN Manufactured to DIN 371/376. Suitable for the following Material Groups Green Ring Taps Manufactured to DIN 371/376. Purple Ring Taps Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 4.1 Titanium alloy (also pure nickel) Titanium alloy medium and hard to machine up to Titanium alloys of a hard and very hard to machine nature up to Left Hand Spiral PM Nitride Finish For through holes. Taper lead to DIN form D (3.5 x P to 5 x P). Tapping tolerance to 6HX. Spiral PM Nitride Finish For blind holes. Taper lead to DIN form B (3 x P). Tapping tolerance to 6HX. Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm 2 M/min 7.1 Unalloyed aluminium, magnesium and zinc up to Aluminium alloy less than 5% silicon magnesium & zinc alloys (long chip) up to Aluminium alloy 5% to 10% silicon up to Aluminium alloy 5% to 10% silicon up to Spiral Point EV Nitride Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. PM IS Metric Coarse METRIC Helix angle 15 CARSE Size Pitch A/F Square Thread SWT P P P P P P P P PM IS Metric Coarse METRIC Helix angle 15. Tapping depth 2.5 x D. CARSE Size Pitch A/F Square Thread SWT P P P P P P P P EV Green Ring Taps Continued Manufactured to DIN 371/376. Spiral EV Nitride Finish For blind holes. Taper lead to DIN form C (2 x P to 3 x P). Tapping tolerance to 6H. METRIC IS Metric Coarse Helix angle 45. Tapping depth 2.5 x D. CARSE Size Pitch A/F Square Thread SWT G G G G G G G G G G G G Green Ring less Taps Forms rather than cuts the thread in almost any ductile material including aluminium, brass, copper, carbon steels, zinc, magnesium alloys and even some stainless steels. The material is cold formed into the relevant thread and has the advantage of being a full form thread unlike normal cut tapped holes. This makes the thread stronger. The forming operation does not create chips so swarf contamination and blockage is illuminated and tap breakage reduced. Because there is no consideration for chip evacuation, the taps can be run at higher cutting speeds and reduced cycle times. Lubrication grooves are a feature of all taps of M3.0 and over, allowing lubrication to reach the end of the tap to maintain tool life and to prevent damage from Hydraulic Blow ut. Manufactured to DIN 371/376. Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 6.1 Copper up to Brass (alpha long chip) up to Unalloyed aluminium, magnesium and zinc 7.2 Aluminium alloy less than 5% silicon magnesium & zinc alloys (long chip) less EV Nitride Finish For through and blind holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6H. less EV Nitride Finish (TiN Coated) For through and blind holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6H. up to up to METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT G G G G G G G G EV EV FLUTELESS EV METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT G G G G G G G G G Page98 METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT G G G G G G G G FLUTELESS

82 E Black Ring Taps The unique general purpose properties of these taps guarantee high productivity by reducing the amount of time spent changing taps for different materials and at the same time reduces the number of taps required by the machine shop. Swiss+Tech Black Ring machine taps with their wide range of applications are the result of years of experience in metal cutting. Responsible for our developments were the following demands from our main customers: Increase of a tap s versatility. Reducing the confusing type variety. Reducing the storage costs for the tools. Reducing the tool changing times. For general tapping applications. For production tapping of specific materials a specialist tap may be more suitable. Manufactured to DIN 371/376 Suitable for the following Material Groups TAPS PRDUCTIN 085 The tool geometry (with up to 138 parameters) has been developed and optimised during longterm tests in cooperation with users for the different sections of structural steel, aluminum casting, machining steel, VAsteels, heatresistant steels and tool steels. Selected hard coatings increase the range of applications. The objective of developing Swiss+Tech's Black Ring Taps was the realisation of narrower tolerances and more efficient cutting times for the thread production. d2 Group Materials Hardness Colour defines similar Brinell Rockwell Tensile Strength Tapping Speed N/mm machineability HB HRC 2 M/min 1.1 Mild Steel <130 < Case Hardening & Structural Steel <200 < Medium Carbon Steel <260 <26 < Low Alloy Steel <260 <26 < Free Machining Stainless <230 <20 < Medium Strength Austenitic Stainless <260 <26 < Unalloyed Aluminium Zinc Magnesium < Aluminium Alloy less than 5% Si Aluminium Alloy 5% to 10% Si <230 <20 < Spiral Point E Bright Finish For through holes. Taper lead to DIN form B. Tapping tolerance to 6H. E l2 l1 Spiral point Eminent chamfer form B through holes all round IS0 2 (6H) Spiral For blind holes. Taper lead to DIN form C. Tapping tolerance to 6H. RH spiral flutes 40 Supra Extra chamfer form C blind holes <1,5 d all round IS0 2 (6H) E IS Metric METRIC (d2) (l1) (l2) Size Pitch A/F Square Thread SWT185 M3 x X M4 x X M5 x X M6 x X M8 x X M10 x X M12 x X M16 x X M20 x X E Black Ring M3 M8 Spiral Point 5 Piece Tap Set Black Ring machine taps for general tapping applications suitable for Steels, Low Alloy Steels, Stainless Steels and Non Ferrous materials. Manufactured to DIN371/376 tolerance 6H. IS Metric METRIC (d2) (l1) (l2) Size Pitch A/F Square Thread SWT185 M3 x X M4 x X M5 x X M6 x X M8 x X M10 x X M12 x X M16 x X M20 x X E Black Ring M3 M8 Spiral 5 Piece Tap Set Black Ring machine taps for general tapping applications suitable for Steels, Low Alloy Steels, Stainless Steels and Non Ferrous materials. Manufactured to DIN371/376 tolerance 6H. Spiral Point E Bright Finish For through holes. Taper lead to DIN form B. Contents: Pitch sizes Thread length M3 x 0.5mm 2.5mm M4 x 0.7mm 3.3mm M5 x 0.8mm 4.2mm M6 x 1.0mm 5.0mm M8 x 1.25mm 6.8mm E METRIC Description SWT185 5 Piece Black Ring Tap Set (M3M8) 9900X Spiral E Bright Finish For blind holes. Taper lead to DIN form C. Contents: Pitch sizes Thread length M3 x 0.5mm 2.5mm M4 x 0.7mm 3.3mm M5 x 0.8mm 4.2mm M6 x 1.0mm 5.0mm M8 x 1.25mm 6.8mm E METRIC Description SWT185 5 Piece Black Ring Tap Set (M3M8) 9910X Taps Production Page99

83 ????????????????? Dies & Die Nuts 086 DIES & DIE NUTS Metric Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form To BS 3643 r = Basic Radius =.1443P hs= Basic Height of External Thread =.61344P hn= Basic Height of Internal Thread & Depth of Thread Engagement = p P= Pitch METRIC Metric Coarse CARSE Pitch utside Thickness SHR x / 16 1/ K 2.0 x / 16 1/ K 2.5 x / 16 1/ K 3.0 x / 16 1/ K 3.5 x / 16 1/ K 4.0 x / 16 1/ K 4.0 x x / 16 3/ 8 1/ K 0170K 5.0 x / K 5.0 x / 16 1/ K 6.0 x / 16 1/ K 6.0 x / K 6.0 x / 16 7/ K 7.0 x / 16 1/ K 8.0 x / K 8.0 x / 16 7/ K 9.0 x / K 10.0 x / K 10.0 x / 16 7/ K 10.0 x / 2 1/ K 11.0 x / 16 7/ K 12.0 x / 16 7/ K 12.0 x / 2 1/ K 12.0 x / K 14.0 x / 16 7/ K 14.0 x / 2 1/ K 14.0 x / K 16.0 x / 2 1/ K 16.0 x / K 18.0 x / 2 1/ K 18.0 x / K 20.0 x / 2 1/ K 20.0 x / K 22.0 x / K 24.0 x / K 30.0 x / K Metric Fine Pitch utside Thickness SHR x / 16 1/ K 5.0 x / 16 1/ K 6.0 x / 16 1/ K 8.0 x / K 8.0 x / K 10.0 x / K 10.0 x / K 10.0 x / K 10.0 x / 16 7/ K 12.0 x / 16 7/ K 12.0 x / 16 7/ K 12.0 x / 16 7/ K 14.0 x / 16 7/ K 14.0 x / 16 7/ K 16.0 x / 2 1/ K 16.0 x / 2 1/ K 18.0 x / 2 1/ K 20.0 x / 2 1/ K 20.0 x / 2 1/ K 20.0 x / K 22.0 x / K 24.0 x / K 24.0 x / K 25.0 x / K Left Hand Metric Coarse LEFT HAND Pitch utside Thickness SHR x / 16 1/ K 5.0 x / 16 1/ K 6.0 x / K 8.0 x / K 10.0 x / K 12.0 x / 16 7/ K 12.0 x / 2 1/ K 16.0 x / 2 1/ K METRIC FINE METRIC CARSE UN Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form To BS 1580 r = Basic Radius =.1443 p hs= Basic Height of External Thread = p hn =Basic Height of Internal Thread and Depth of Thread Engagement = p p= Pitch UNC (Unified Coarse) Pitch utside Thickness SHR086 No.4 x 40 13/ 16 1/ K No.6 x 32 13/ 16 1/ K No.8 x 32 13/ 16 1/ K No.10 x 24 13/ 16 1/4 3040K 1/ 4 x 20 13/ 16 3/ K 1/ 4 x / K 1/ 4 x / 16 7/ K 5/ 16 x / K 5/ 16 x / 16 7/ K 3/ 8 x / K 3/ 8 x / 16 7/ K 7/ 16 x / K 7/ 16 x / 16 7/ K 1/ 2 x / 16 7/ K 1/ 2 x / 2 1/ K 9/ 16 x / 16 7/ K 5/ 8 x / 2 1/ K 5/ 8 x / K 3/ 4 x / 2 1/ K 1 x 8 2 5/ K Page100 UNC UNF (Unified Fine) Pitch utside Thickness SHR086 No.6 x 40 13/ 16 1/ K No.8 x 36 13/ 16 1/ K No.10 x 32 13/ 16 1/ K No.10 x / K 1/ 4 x 28 13/ 16 1/ K 1/ 4 x / K 1/ 4 x / 16 7/ K 5/ 16 x / K 5/ 16 x / 16 7/ K 3/ 8 x / K 3/ 8 x / 16 7/ K 7/ 16 x / K 7/ 16 x / 16 7/ K 7/ 16 x / 2 1/ K 1/ 2 x / 16 7/ K 1/ 2 x / 2 1/ K 9/ 16 x / 16 7/ K 5/ 8 x / 2 1/ K 5/ 8 x / K 3/ 4 x / 2 1/ K 3/ 4 x / K 7/ 8 x / K 1 x / K UNF

84 BSPT (British Standard Pipe Taper) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form to BS 21 r=basic Radius = p h=basic Depth of Thread = p p=pitch = 1 t.p.i. h Axis r r 27 1/ / 2 NPT (National Pipe Taper) Ground Thread Dies DIES & DIE NUTS For use in diestocks to produce external screw threads. Thread Form to ANSI B2.1 h = Basic Depth of Thread =.8 p p = Pitch = 1 t.p.i. h p Axis 90 p Pitch utside Thickness SHR086 1/ 8 x / K 1/ 4 x / 16 7/ K 1/ 4 x / 2 1/ K 3/ 8 x / 2 1/ K 1/ 2 x / K 3/ 4 x / K BSPT Pitch utside Thickness SHR086 1/ 8 x / 16 7/ K 1/ 8 x / 2 1/ K 1/ 4 x / 16 1/ K 1/ 4 x / 2 1/ K 3/ 8 x / 2 1/ K 1/ 2 x / K 3/ 4 x / K NPT BSPF (British Standard Pipe Fine) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form to BS 21 r=basic Radius = p h=basic Depth of Thread = p p=pitch = 1 t.p.i. 27 1/ / 2 r h r BA (British Association) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form to BS 93 r = Basic Radius = p h = Basic Depth of Thread =.6 p p = Pitch h 23 3/ / 4 r Pitch utside Thickness SHR086 1/ 8 x / K 1/ 8 x / 2 1/ K 1/ 4 x / 16 7/ K 1/ 4 x / 2 1/ K 3/ 8 x / 2 1/ K 1/ 2 x / K 5/ 8 x / K 3/ 4 x / K 1 x / 4 11/ K BSW (British Standard Whitworth) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form To BS 84 r = Basic Radius =.1373P h = Basic Height of Thread = P p = Pitch Pitch utside Thickness SHR086 1/ 16 x 60 13/ 16 1/ K 1/ 8 x 40 13/ 16 1/ K 5/ 32 x 32 13/ 16 1/ K 3/ 16 x 24 13/ 16 1/ K 1/ 4 x 20 13/ 16 1/ K 1/ 4 x / K 5/ 16 x / K 5/ 16 x / 16 7/ K 3/ 8 x / K 3/ 8 x / 16 7/ K 3/ 8 x / 2 1/ K 7/ 16 x / 16 7/ K 1/ 2 x / 16 7/ K 5/ 8 x / 2 1/ K 5/ 8 x / K 3/ 4 x / 2 1/ K 3/ 4 x / K 7/ 8 x 9 2 5/ K 1 x 8 2 5/ K 1 1/ 4 x 7 3 7/ K p BSPF BSW Pitch utside Thickness SHR086 No.10 13/ 16 1/ K No.8 13/ 16 1/ K No.6 13/ 16 1/ K No.4 13/ 16 1/ K No.3 13/ 16 1/ K No.2 13/ 16 1/ K No.0 13/ 16 1/ K BSF (British Standard Fine) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Pitch utside Thickness SHR086 3/ 16 x 32 13/ 16 1/ K 1/ 4 x 26 13/ 16 1/ K 1/ 4 x / K 5/ 16 x / K 5/ 16 x / 16 7/ K 3/ 8 x / K 3/ 8 x / 16 7/ K 7/ 16 x / 16 7/ K 7/ 16 x / 2 1/ K 1/ 2 x / 16 7/ K 1/ 2 x / 2 1/ K 9/ 16 x / 16 7/ K 5/ 8 x / 2 1/ K 3/ 4 x / 2 1/ K 3/ 4 x / K 1 x / K h p BA r p BSF 27 1/ 2 r Page101 Dies & Die Nuts

85 ????????????????? Dies & Die Nuts 086 DIES & DIE NUTS Metric Ground Thread Die Nuts BS 1127 Die nuts are generally used for repairing damaged or crossed threads and clearing swarf from threads. When using a die nut (on an existing thread) it is not neccessary to apply the same level of precise initial alignment required to form a new thread (i.e. with a die) as the nut will follow the existing threads. They are supplied as hexagon drive allowing them to be turned by a standard spanner or adjustable wrench without the need for a special stock. Manufactured to IS 529 Thread Form To BS 3643 r = Basic Radius =.1443 p hs= Basic Height of External Thread = p hn = Basic Height of Internal Thread and Depth of Thread Engagement = p p= Pitch FR SPANNERS See 582 Metric Coarse Pitch Thickness Width SHR086 M3.0 x / K M4.0 x / K M5.0 x / K M6.0 x / K M8.0 x / K M10.0 x / K M12.0 x / K M14.0 x / K M16.0 x / K M18.0 x / K M20.0 x / K M24.0 x / K M30.0 x / K M36.0 x / K UN (Unified) Ground Thread Die Nuts IS 529 Thread Form To BS 1580 r = Basic Radius =.1443 p hs= Basic Height of External Thread = p hn = Basic Height of Internal Thread and Depth of Thread Engagement = p p= Pitch METRIC CARSE METRIC FINE Metric Fine Pitch Width Thickness SHR086 M6.0 x / K M8.0 x / K M10.0 x / K M10.0 x / K M12.0 x / K M12.0 x / K M12.0 x / K M14.0 x / K M16.0 x / K M18.0 x / K M20.0 x / K M20.0 x / K M22.0 x / K M24.0 x / K UNC (Coarse) Pitch Width Thickness SHR086 1/ 4 x / K 5/ 16 x / K 3/ 8 x / K 7/ 16 x / K 1/ 2 x / K 5/ 8 x / K 3/ 4 x / K Page102 UNC UNF (Fine) Pitch Width Thickness SHR086 1/ 4 x / K 5/ 16 x / K 3/ 8 x / K 7/ 16 x / K 1/ 2 x / K 9/ 16 x / K 5/ 8 x / K 3/ 4 x / K 7/ 8 x / K 1 x / K UNF

86 BS (British Standard) Ground Thread Die Nuts BS 1127 DIES & DIE NUTS 086 Thread Form To IS 529 r = Basic Radius =.1443 p hs= Basic Height of External Thread = p hn = Basic Height of Internal Thread and Depth of Thread Engagement = p p= Pitch h r r p BSW (Whitworth) Pitch Width Thickness SHR086 3/ 16 x / K 1/ 4 x / K 5/ 16 x / K 3/ 8 x / K 7/ 16 x / K 1/ 2 x / K 5/ 8 x / K 3/ 4 x / K 7/ 8 x / K 1 x / K 1 1/ 4 x / K BSW BSPT (British Standard Pipe Taper) Ground Thread Die Nuts BS 1127 BSF (Fine) Pitch Width Thickness SHR086 3/ 16 x / K 1/ 4 x / K 5/ 16 x / K 3/ 8 x / K 7/ 16 x / K 1/ 2 x / K 9/ 16 x / K 5/ 8 x / K 3/ 4 x / K 7/ 8 x / K 1 x / K 1 1/ 4 x / K 1 1/ 2 x / K BSF BSPF (British Standard Pipe Fine) Ground Thread Die Nuts BS 1127 Thread Form to BS 21 r = Basic Radius = p h = Basic Depth of Thread = p p = Pitch = 1 t.p.i. Thread Form to BS 21 r = Basic Radius = p h = Basic Depth of Thread = p p = Pitch = 1 t.p.i. h r r 27 1/ 2 h r 27 1/ 2 r Axis 90 p p BSPF Pitch Width Thickness SHR086 1/ 8 x / K 1/ 4 x / K 1/ 2 x / K BSPT Pitch Width Thickness SHR086 1/ 8 x / K 1/ 4 x / K 3/ 8 x / K 1/ 2 x / K 3/ 4 x / K 1 1/ 2 x / K NPT (National Pipe Taper) Ground Thread Die Nuts Thread Form to ANSI B2.1 h = Basic Depth of Thread =.8 p p = Pitch = 1 t.p.i. Taper 1 in 16 on dia. (shown exaggerated in diagram) Pitch Width Thickness SHR086 1/ 4 x / K 3/ 8 x / K 1/ 2 x / K 3/ 4 x / K 1 x / K NPT h Axis 90 p 30 Page103 Dies & Die Nuts

87 ????????????????? Dies & Die Nuts 086 DIES & DIE NUTS Threading Sets M2 M16 Threading Set 37 Piece Contents: Ground Thread Taper & Second Taps: M2 x 0.40, M3 x 0.50, M4 x 0.70, M5 x 0.80, M6 x 1.00, M8 x 1.25, M10 x 1.50 and M12 x Manufactured to IS 529. Bar Type Tap Wrenches: 1/ 16 1/ 4 and 3/ 16 1/ 2. Tapping Drills to Suit: 1.6, 2.5, 3.3, 4.2, 5.0, 6.8, 8.5 and 10.2mm. Manufactured to BS 328/DIN 338N. 13/ 16 /D Split Dies: M2 x 0.40, M3 x 0.50, M4 x 0.70, M5 x 0.80 and M6 x /D Split Dies: M8 x 1.25 and M10 x Manufactured to BS Diestocks: 13/ 16 /D and 1 /D. Dienuts: M12 x 1.75 and M16 x Manufactured to BS TL CNTRL INSTANT VISUAL INDICATR F MISSING TLS TL CNTRL Supplied in a metal case with two colour dual density and tool control inner. Range Number of Pieces SHR086 M2 M K 3/ 16 3/ 4 BSF Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Split Dies: 1/ 4 x 26, 5/ 16 x 22, 3/ 8 x 20. Dienuts: 7/ 16 x 18, 1/ 2 x 16, 5/ 8 x 14, 3/ 4 x 12. GT Straight Taps : Taper: 3/ 8 x 20, 5/ 16 x 22, 1/ 4 x 26, 3/ 16 x 32. Second: 3/ 4 x 12, 7/ 16 x 18, 5/ 8 x 14, 1/ 2 x 16. Plug: 3/ 8 x 20, 5/ 16 x 22, 1/ 4 x 26, 3/ 16 x 32. Tapping drills to suit: 8.30, 6.80, 9.70, 5.30, 11.10, 4.00mm S/S. Threaded Form SHR086 BSF 9991K No.10 3/ 4 UNF Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Dies: 1/ 4 x 28, 5/ 16 x 24, 3/ 8 x 24. Dienuts: 7/ 16 x 20, 1/ 2 x 20, 5/ 8 x 18, 3/ 4 x 16. GT Straight Taps: Taper: 3/ 8 x 24, 5/ 16 x 24, 1/ 4 x 28, No.10 x 32. Second: 3/ 4 x 16, 7/ 16 x 20, 5/ 8 x 18, 1/ 2 x 20. Plug: 3/ 8 x 24, 5/ 16 x 24, 1/ 4 x 28, No.10 x 32. Tapping Drills to Suit: 8.50, 6.90, 9.50, 5.50, 11.50, 4.10mm S/S. Threaded Form SHR086 UNF 9993K 3/ 16 3/ 4 BSW Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Dies: 1/ 4 x 2, 5/ 16 x 18, 3/ 8 x 16. Dienuts: 7/ 16 x 14, 1/ 2 x 12, 5/ 8 x 11, 3/ 4 x 10. GT Straight Taps: Taper: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24 Second: 3/ 4 x 10, 7/ 16 x 14, 5/ 8 x 11, 1/ Plug: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24. Tapping Drills to Suit: 7.90, 6.50, 9.30, 5.10, 10.50, 3.70mm S/S. Threaded Form SHR086 BSW 9992K No.10 3/ 4 UNC Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Dies: 1/ 4 x 2, 5/ 16 x 18, 3/ 8 x 16. Dienuts: 7/ 16 x 14, 1/ 2 x 12, 5/ 8 x 11, 3/ 4 x 10. GT Straight Taps: Taper: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24. Second: 3/ 4 x 10, 7/ 16 x 14, 5/ 8 x 11, 1/ Plug: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24 Tapping Drills to suit: 8.00, 6.60, 9.40, 5.10, 10.80, 3.90mm S/S. Threaded Form SHR086 UNC 9994K Page104

88 TL CNTRL Tool Accountability Contrasting colours of foam offers an instant visual indication of missing tools. Cost Effective Reduces the need for replacing tools that have been misplaced on the last job. Increased Productivity Tools are stored in the same position to reduce the time spent looking for the required tool. F..D. (Foreign bject Damage) Prevents potentially costly and dangerous damage by misplaced tools on hydroelectric turbines, engines, hydraulic machinery, airport ramps, moving machinery and industrial processes. Food Industry ffers an instant visual indication of tools that might be lost within the food processing machinery that could prevent a costly batch recall. Aerospace ffers the assurance that no service engineer s tools have been left on or in the structure that could compromise safety. Example Products with TL CNTRL Feature See 050 See 086 See 144 See 595 Page105

89 ????????????????? Toolbits & Partingoff Blades 090 TLBITS & PARTINGFF BLADES Cobalt Toolbits Cut faster, stand up longer and reduce costs. Square and rectangular toolbits supplied with 15 bevelled ends. Partingoff blades supplied with 2 side taper, 10 bevel (top and bottom). 5% Cobalt Square A L KEN090 1/ K 5/ / K 5/ K 3/ K 3/ K 1/ K 1/ K 5/ K 5% Cobalt Round A L KEN090 1/ K 5/ K 3/ K 3/ K 3/ K 1/ K 1/ K 5% Cobalt Square A L KEN K K K K K K K K K K K K K K K K K K K K K 5% Cobalt Round A L KEN K K K K K K K K K K K 5% Cobalt Partingoff 5% Cobalt Rectangular FR GRINDING WHEELS B x A L KEN090 3/ 16 1/ K 1/ 4 3/ K 1/ 4 1/ K 5/ 16 1/ K 3/ 8 1/ K 3/ 8 1/ K 3/ 8 5/ K 3/ 8 5/ K 3/ 8 3/ K 3/ 8 3/ K 3/ K 1/ 2 5/ K 1/ 2 3/ K 1/ 2 3/ K 1/ 2 3/ K 1/ K 5/ K 3/ K See 235 B x A L KEN090 3/ 32 1/ 2 4 1/ K 3/ 32 5/ K 1/ 8 3/ K 1/ 8 7/ K 3/ K 3/ / K Page106

90 The REF Engineer s Reference Data Charts The pages are laminated to protect against dirt and grease encountered in workshop conditions. 32 pages of engineering data: Tangents and cotangents. Standard drill size conversions. Trigonometry formulae, bending Weight and measure systems. allowances for malleable materials. Tensile strength and hardness. Coordinates for equally pitched holes. Basic forms of heat treatment. Morse shanks. Metric screw and hole sizes. Standards for engineering drawings. Standard thread forms. Common CNC codes. Hole and shaft tolerances. Sines and cosines. E N G I N E E R S R E F E R E N C E DATA CHARTS For Designers, Toolmakers & Engineers The Pocket REF Abbreviations and formulaes. Lubricant selection. Material groups. Dimensions: (W x H) 82 x 162mm. Page22 CRDINATES FR EQUALLY PITCHED HLES 8 Hole The values in the table are multiplied by the diameter of the pitch circle to obtain X and Y hole positions. 3 Hole A: B: C: Hole A: B: C: D: Hole C B A: B: C: Hole A D A: B: C: D: E: F: A E 8 Hole C C A: B: A: B: C: D: B A 9 Hole F C B D C A: B: C: D: E: F: G: H: Hole A A: B: C: D: E: B 11 Hole A F A G B B A: B: C: D: E: F: G: H: K: L: B D C G C A E A 12 Hole D H A A: B: C: D: E: S T A N D A R D T H R E A D F R M S Thread Form To IS 529 r = Basic radius =.1443 p hn = Basic height of internal thread & depth of thread engagement = p hs = Basic height of external thread =.61344p p = Pitch C E B D H K B L E C D D F A B B IS Metric Coarse A E SECND EDITIN Page 8 Tapping Clearance Nominal Pitch Major Effective Ø External Basic Internal Basic Basic Minor Drill Size Drill Ø of Threads Size Ø mm mm Ø c11 H11 Page 14 H L E & S H A F T T L E R A N C E S d10 Clearance Fits Diagram to scale for 25mm H9 H9 e9 f7 H8 H7 H7 g6 h6 Holes Shafts Nom Sizes Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance ver To H11 c11 H9 d10 H9 e9 H8 f7 H7 e8 H7 g6 H7 h6 mm mm Thread Form To IS 529 r = Basic radius =.1443 p hn = Basic height of internal thread & depth of thread engagement = p hs = Basic height of external thread =.61344p p = Pitch S T A N D A R D T H R E A D F R M S Tapping Clearance Internal Drill Size Nominal Pitch Ø mm Basic Major Ø Drill Size mm 1.0 Basic Minor Ø Basic Effective 1.1 Ø of Threads External IS Metric Coarse Item CAT849 Pocket Edition Laminated Data Charts 0356C LAMINATED EDITIN Pocket Size 162 x 81mm Page 8 The Engineer s Reference Handbook Reference booklet of data charts and tables. Suitable for the drawing office, toolroom or workshop. 9 sections. 194 pages. Dimensions: (W x H) 100 x 148mm. DESK EDITIN R S R E F E R E N C E H A N D B K E N G I N E E R S R E F E R E N C E H A N D B K The REF ENGINEERS REFERENCE HANDBK This handbook has been designed to assist Engineers, Designers, Tutors and Students in all fields of Engineering. It contains the most diverse collection of reference data available in a pocket handbook and its compact format gives rapid access to commonly used information. The REF Contents ABRASIVES Section1 Belts, Coils & Sheets 2 3 Carbide Burrs 4 6 Diamond Burrs 7 Fibre Discs 8 Flap Discs & Grinding Discs 9 Grinding Wheels Hand Pads 19 Mounted Points Spindle Mounted ASSEMBLY Section 2 Eyebolts Geometrical Tolerancing 37 Hole & Shaft Tolerances Screw & Hole Sizes 40 Spanner & Key Clearances 41 Tightening Torques 42 CNVERSINS Section 3 FractionMillimetreGauge Inch Indexable Inserts: ANSI to IS Spanner & Socket Sizes Surface Finish Tensile Strength & Hardness Weights & Measures DATA Section 4 Average Adult Dimensions Cutting Formulae & Abbreviations 68 Jig Boring Coordinates 69 Sines & Cosines Tangents & Cotangents Trigonometry Formulae 74 CRMWELL MACHINING Section 5 Drilling Milling Reaming Sawing Tapping 90 Thread Milling 91 Turning Types of Wear on a Carbide Insert 97 Lubricant Selection 98 MATERIALS Section 6 Machining Groups Metal & Alloy Properties Periodic Table Steel Comparative Specifications MEASURING Section 7 Calipers & Dividers 118 Calipers Vernier, Dial & Digital 119 Edge & Centre Finders Engineers Squares 122 External Micrometers Height & Depth Gauges 125 Protractors & Combination Sets Refractometers Sine Bars 130 TLING Section 8 Bandsaw Blades Brazed Tip Lathe Tools ButtWelded Lathe Tools Cutting Tools ( Type) Files Indexable Insert Designation Indexable Threading Indexable Toolholders PMK Carbide Classification Dimensions Taps WELDING Section 9 Drawing Symbols Filter Shades 183 Glossary of Terms Preparation & Techniques Trouble Shooting Item CAT849 Desk Edition Handbook 0356A Page107

91 ????????????????? Brazed Tools 100 BRAZED TLS Brazed Tip Turning & Boring Tools Manufactured in three standard grades. (All sizes are nominal.) Manufactured to IS DIN BHMA Standards. P40: Roughing to heavy roughing of steel and steel castings using heavy feeds and low to medium cutting speeds. Also used under unfavourable conditions, particularly where intermittent cutting is involved. This grade is also suitable for planing operations and for machining manganese steel. P30: Carbide tipped tools are suitable for heavy duty turning and boring on all classes of steel. Suitable also for interrupted cutting and machining at low speeds and heavy feeds. K20: General purpose tools for most applications. Ideal for machining cast iron, nonferrous metals, bakelite etc. Combines wear resistance with toughness when rough turning at moderate cutting speeds. Suitable for high feed rates. Straight Round Nosed Turning Tools Bar Turning Tools Left Hand Right Hand Tool Cut KEN100 No. Height x Width P40 P30 K RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2010K 2030K 101 LH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2040K 102 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2060K 2080K 103 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2100K 2110K 106 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2180K 2190K 107 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2230K 2240K 110 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2280K 2290K 111 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2300K 116 RH 25.4 x 25.4mm (1 x 1 ) 2410K Bar & Knee Turning Tools Tool Cut KEN100 No. Height x Width P40 P30 K N 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 0100K 0110K 012 N 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 0140K 0150K 016 N 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 0190K 0200K 020 N 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 0230K 0240K 024 N 25.4 x 19.0mm (1 x 3/ 4 ) 0270K 0290K 026 N 25.4 x 25.4mm (1 x 1 ) 0310K 0320K 030 N 31.8 x 25.4mm (1 1/ 4 x 1 ) 0390K Left Hand Cranked Round Nosed Turning Tools Left Hand Right Hand Tool Cut KEN100 No. Height x Width P40 P30 K RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2550K 140 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2610K 141 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2630K Right Hand Cranked Turning Tools Tool Cut KEN100 No. Height x Width P40 P30 K20 10 RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 0470K 0480K 11 LH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 0490K 12 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 0510K 0520K 13 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 0530K 0540K 16 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 0590K 0600K 17 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 0610K 20 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 0690K 0700K 21 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 0710K 0720K 24 RH 25.4 x 19.0mm (1 x 3/ 4 ) 0770K 25 LH 25.4 x 19.0mm (1 x 3/ 4 ) 0800K 26 RH 25.4 x 25.4mm (1 x 1 ) 0820K 27 LH 25.4 x 25.4mm (1 x 1 ) 0840K Left Hand Light Turning & Boring Tools Tool Cut KEN100 No. Height x Width P40 P30 K20 40 N 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 1000K 44 N 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 1060K 1070K 60 N 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 1660K 1670K Page108 Right Hand Tool Cut KEN100 No. Height x Width P40 P30 K RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2780K 2790K 161 LH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2800K 2820K 162 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2825K 2830K 2860K 163 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2865K 2870K 2880K 166 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2930K 2940K 2960K 167 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2965K 2970K 2990K 170 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3030K 3040K 3070K 171 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3075K 3080K 3090K 174 RH 25.4 x 19.0mm (1 x 3/ 4 ) 3150K 3160K 176 RH 25.4 x 25.4mm (1 x 1 ) 3200K 3230K 177 LH 25.4 x 25.4mm (1 x 1 ) 3240K

92 Brazing & Boring Tools Brazed Tip Cranked Turning & Facing Tools BRAZED TLS Square Boring Tools Held at 80 in Bar 100 Left Hand Tool Cut KEN100 No. Height x Width P40 P30 K RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 3400K 3410K 3420K 193 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 3440K 196 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 3490K 3500K 3510K 197 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 3520K 3530K 200 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3680K 3690K 3710K 201 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3715K 3720K 3730K 204 RH 25.4 x 19.0mm (1 x 3/ 4 ) 3790K 3810K 205 LH 25.4 x 19.0mm (1 x 3/ 4 ) 3820K 3830K 206 RH 25.4 x 25.4mm (1 x 1 ) 3835K 3840K 207 LH 25.4 x 25.4mm (1 x 1 ) 3855K 3880K 213 LH 31.8 x 31.8mm (1 1/ 4 x1 1/ 4 ) 4080K Straight Recessing Tools Tool Cut KEN100 No. Height x Width P40 P30 K N 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 4370K 4400K 232 N 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 4460K 4490K 236 N 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 4620K 4640K 240 N 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 4800K 4810K 4830K Partingoff Tools Right Hand Tool Cut KEN100 No. H W P40 P30 K N 6.4mm( 1/ 4 ) 6.4mm( 1/ 4 ) 6580K 6590K 308 N 9.5mm( 3/ 8 ) 9.5mm( 3/ 8 ) 6750K 316 N 12.7mm( 1/ 2 ) 12.7mm( 1/ 2 ) 6920K Light Duty Round Boring Tools Used at 45 in Bar Left Hand Right Hand Tool Cut KEN100 No. x P40 P30 K RH 7.9 x 38.1mm( 5/ 16 x 1 1/ 2 ) 8080K 8100K 375 LH 7.9 x 38.1mm( 5/ 16 x 1 1/ 2 ) 8110K 8120K 376 RH 9.5 x 63.5mm ( 3/ 8 x 2 1/ 2 ) 8130K 8140K 377 LH 9.5 x 63.5mm ( 3/ 8 x 2 1/ 2 ) 8150K 380 RH 12.7 x 127.0mm( 1/ 2 x 5 ) 8220K 8230K 381 LH 12.7 x 127.0mm( 1/ 2 x 5 ) 8240K Light Duty Round Boring Tools Left Hand Right Hand Right Hand Tool Tip KEN100 No. Height x Width P40 P30 K / x 15.9mm ( 5/ 8 x 3/ 8 ) 5200K 5210K 5220K 262 1/ x 12.7mm ( 3/ 4 x 1/ 2 ) 5260K 5270K 5280K 264 3/ x 15.9mm (1 x 5/ 8 ) 5320K 5330K 5350K 265 1/ x 19.0mm (1 x 3/ 4 ) 5420K 5430K 270 3/ x 9.5mm ( 5/ 8 x 3/ 8 ) 5610K 5630K 272 1/ x 12.7mm ( 3/ 4 x 1/ 2 ) 5680K 5690K 5710K 274 3/ x 15.9mm (1 x 5/ 8 ) 5740K 5750K 5770K 275 1/ x 19.0mm (1 x 3/ 4 ) 5810K 5820K 5840K 276 5/ x 19.0mm(1 1/ 4 x 3/ 4 ) 5870K 5880K 5900K Tool Cut KEN100 No. x P40 P30 K RH 9.5 x 63.5mm( 3/ 8 x2 1/ 2 ) 8550K 401 LH 12.7 x 76.2mm ( 1/ 2 x 3 ) 8660K Cranked Knife Turning Tools Left Hand Right Hand Square Boring Tools Held at 90 in Bar Right Hand Tool Cut KEN100 No. H W P40 P30 K RH 6.4mm ( 1/ 4 ) 6.4mm( 1/ 4 ) 6180K 288 RH 12.7mm ( 1/ 2 )12.7mm ( 1/ 2 ) 6340K Tool Cut KEN100 No. Height x Width P40 P30 K RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 8970K 2132 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 9010K 9020K 2133 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 9030K 9040K 2136 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 9220K 9230K 9250K 2137 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 9260K 2140 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 9380K 9390K 9400K 2141 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 9420K 9430K 2144 RH 25.4 x 19.0mm (1 x 3/ 4 ) 9570K 2145 LH 25.4 x 19.0mm (1 x 3/ 4 ) 9600K 2146 RH 25.4 x 25.4mm (1 x 1 ) 9670K 9680K Page109 Brazed Tools

93 ????????????????? Toolholders IS Designation 106 TLHLDERS IS DESIGNATIN 1 C D M P S Clamping System Clamp nedouble Clamp & Pin Lever Screw 3 External Toolholders IS Designation Lead Angle B C D F G N V J K L S W T U P C K N R K 12 5 R L N Hand 9 Cutting Edge Expressed in millimetres R C, D K, V S W T 2 Insert Shape 4 Clearance 6 Height 7 Width 8 Tool B Expressed in millimetres Expressed in millimetres C D K R S T V W C N P Single Digit Nos. preceded by 0 e.g: h=8mm is indicated by 08 Single Digit Nos. preceded by 0 e.g: b=8mm is indicated by 08 D E F H K in millimetres M P Q R S Boring Bars Additional Designation 1 Bar Type 3 Bar S A C E T Solid Steel Bar Solid Steel With Through Coolant Carbide Carbide with Through Coolant AntiVibration Carbide Reinforced Steel J K M Q R in millimetres S T U V W S 50 W P S K N R 19 Cartridges Additional Designation Note: Cutting Edge s are detailed to the lowest whole number e.g. 12.7mm=12mm 1 Clamping System 2 Insert Shape 3 Lead Angle 4 Clearance Hand Note: Details as above see External Toolholders P T F N R 16 CA Cutting Edge 2 Basic Expressed in millimetres Single Digit Nos. preceded by 0 e.g: b=8mm is indicated by 08 b 4 Clamping System 5 Insert Shape 6 Lead Angle 7 Clearance 8 Hand 9 Cutting Edge Note: Details as above see External Toolholders 6 Cutting Edge Height Expressed in millimetres Single Digit Nos. preceded by 0 e.g: h1=8mm is indicated by 08 7 Type of Tool C Indicates Cartridge A Indicates that Holder is designed to IS 5611 Page110

94 TLHLDERS IS DESIGNATIN THREADING TLHLDERS IS DESIGNATIN D S C Clamping System Top Clamp + Screwon Screwon Top Clamp 3 R L Hand Tool D E R H 16 6 H K M P R in millimetres 100 S Cutting Edge length l 6mm 8mm 11mm ic 5/ 32 3/ 16 1/ mm 3/ mm 1/ 2 2 Type of holder 4 Height 5 Width E I External Internal Round (Boring Bars) = 00 For Rectangular s, Height is expressed in mm Single Digit Nos. preceded by 0 E.g. h=8mm is indicated by 08 Round (Boring Bars) = in mm For Rectangular s, Width is expressed in mm Single Digit Nos. preceded by 0 E.g. h=8mm is indicated by 08 External Toolholders Dimensional Notation Boring Bars h = Height or A/F Dmin h1 = Tip Height b = Width d = f = Width ffset a = Insert Approach D = Min. Boring l1 = to Tip l2 = Neck l3 = Min. Adjustment d1 = Clamp Screw Bore d2 = Neck x = Clamp Screw Angle e = Clamp Screw Centre Cartridge Units Threading Toolholders Note: All dimensions shown are in mm. Page111 Toolholders IS Designation

95 ????????????????? Toolholders IS External 106 TLHLDERS IS EXTERNAL Top Clamp External Toolholders CKJN R/L 93 Approach for 55 negative parallelogram inserts Designation Dimensions CKJN... h=h1 b l1 l2 f IND106 R 2525M K L 2525M K CSDP N 45 Approach for 11 positive square inserts. Inserts See Group 120 Size 16 = 1604 Spares to Suit For prices please see Group 107 Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1203 SP_R Spares to Suit For prices please see Group 107 KN_X Shim Shim Pin Claw Clamp Screw Spring Spring Pin Hex Key IND107 KEN K 2945K 0670K 1280K 0830K 0840K 1300K 1940K 2945K 0680K 1280K 0830K 0840K 1300K SP_N Designation Dimensions CSDP... h=h1 b l1 l2 f IND106 N 1616H K N 2020K K Shim Shim Pin Clamp Set Hex Key IND107 KEN K 2950K 4200K 1250K 2000K 2950K 4300K 1300K CSSP R 45 Approach for 11 positive square inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 12 = 1203 SP_R SP_N Spares to Suit For prices please see Group 107 Designation Dimensions CSSP... h=h1 b l1 l2 f a IND106 R 2525M K a Shim Shim Pin Clamp Set Hex Key IND107 KEN K 2950K 4300K 1300K CTFP R 90 Approach for 11 positive triangular inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1103 Sizes 16 = 1603 TP_R TP_N Spares to Suit For prices please see Group 107 Shim Shim Pin Clamp Set Hex Key Designation Dimensions CTFP... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1616H K 4250K 1250K R 2020K K 2050K 2950K 4300K 1300K R 2525M K 2050K 2950K 4300K 1300K FR INSERTS See 120 Page112

96 TLHLDERS IS EXTERNAL 106 CTGP R/L 90 Approach for 11 positive triangular inserts Top Clamp External Toolholders continued Inserts See Group 120 Sizes 11 = 1103 Sizes 16 = 1603 TP_R TP_N Spares to Suit For prices please see Group 107 Shim Shim Pin Clamp Set Hex Key Designation Dimensions CTGP... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1212F L 1212F K 1050K 4250K 1250K R 1616H K 4250K 1250K R 2020K L 2020K K 1110K 2050K 2950K 4300K 1300K R 2525M L2525M K 1130K 2050K 2950K 4300K 1300K Combination Top Clamp & Pinlock External Toolholders MTJN R 93 Approach for negative triangular inserts Inserts See Group 120 Sizes : 16 = 1604 TN_A TN_G Spares to Suit For prices please see Group 107 Designation Dimensions MTJN... h=h1 b l1 l2 f IND106 R 2020K K R 2525M K MVJN R/L 93 Approach for negative 35 rhombic inserts Shim Lock Pin Clamp IND K 1480K 0943K Inserts See Group 120 Sizes 16 = 1604 VN_A VN_G Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Clamp Screw Shim Key Clamp Key Designation Dimensions MVJN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K K 1510K 2100K 1600K 0600K 0900K 1200K 1300K R 2525M L 2525M K 1530K 2100K 1600K 0600K 0900K 1200K 1300K MVVN N 72.5 Approach for negative 35 rhombic inserts f Inserts See Group 120 Size 16 = 1604 Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Clamp Screw Shim Key Clamp Key Designation Dimensions MVVN... h=h1 b l1 l2 f IND106 IND107 KEN601 N 2020K K N 2525M K 2100K 1600K 0600K 0900K 1200K 1300K VN_A VN_G Toolholders IS External Page113

97 106 TLHLDERS IS EXTERNAL Toolholders IS External Combination Top Clamp & Pinlock External Toolholders continued MWLN R/L 95 Approach for negative 80 trigon inserts Inserts See Group 120 Sizes 08 = 0804 WN_A WN_G WN_M Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Shim Key Clamp Key Designation Dimensions MWLN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K K 1690K 2920K 1680K 0940K 1250K 1500K R 2525M L 2525M K 1710K 2920K 1680K 0940K 1250K 1500K Lever Lock External Toolholders PCBN R 75 Approach for negative 80 rhombic inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 12 = 1204 Sizes 16 = 1606 Sizes 19 = 1906 CN_A CN_G Spares to Suit For prices please see Group 107 Designation Dimensions PCBN... h=h1 b l1 l2 f a IND106 R 2525M K Shim Shim Pin Lever Lever Screw Hex Key IND107 KEN K 3100K 1050K 1400K 1300K PCKN R 75 Approach for negative 80 rhombic inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 12 = 1204 CN_A CN_G Spares to Suit For prices please see Group 107 Designation Dimensions PCKN... h=h1 b l1 l2 f a IND106 R 2020K K R 2525M K PCLN R/L 95 Approach for negative 80 rhombic inserts Shim Shim Pin Lever Lever Screw Hex Key IND107 KEN K 3100K 1050K 1400K 1300K 2150K 3100K 1050K 1400K 1300K Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 16 = 1606 Sizes 19 = 1906 CN_A CN_G Spares to Suit For prices please see Group 107 Designation Dimensions PCLN... h=h1 b l1 l2 f IND106 R 1616H K R 2020K K R 2020K K L 2020K K R 2525M K R 2525M K L 2525M K L 2525M K R 3225P K L 3225P K R 3225P K L 3225P K R 3232P K L 3232P K R 4040S K L 4040S K Shim Shim Pin Lever Lever Screw Hex Key IND107 KEN K 3100K 1260K 1500K 1300K 2130K 3050K 0950K 1300K 1250K 2150K 3100K 1050K 1400K 1300K 2130K 3050K 0950K 1300K 1250K 2150K 3100K 1050K 1400K 1300K 2860K 3150K 1220K 1590K 1300K 2150K 3100K 1050K 1400K 1300K 2860K 3150K 1220K 1590K 1300K 2200K 3200K 1250K 1580K 1400K 2200K 3200K 1250K 1580K 1400K Page114

98 Lever Lock External Toolholders continued TLHLDERS IS EXTERNAL 106 PDJN R/L 93 Approach for negative 55 rhombic inserts Inserts: See Group 120 Sizes 11 = 1104 Sizes 15 = 1506 DN_A DN_G Spares to Suit For prices please see Group 107 ptional 1104_ 1506_ 1504_ Shim Shim Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PDJN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K K 2390K 2800K 3050K 0950K 1300K 1250K R 2020K L 2020K K 2410K 2250K 2270K 3100K 1100K 1410K 1300K R 2525M L 2525M K 2430K 2800K 3050K 0950K 1300K 1250K R 2525M K 2250K 2270K 3100K 1100K 1410K 1300K R 3225P K 2250K 2270K 3100K 1100K 1410K 1300K PDNN R 63 Approach for negative 55 rhombic inserts Inserts See Group 120 Sizes 15 = 1506 = 1504 (optional) DN_A DN_G Spares to Suit For prices please see Group 107 ptional 1506_ 1504_ Shim Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PDNN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2525M K 2250K 2270K 3100K 1100K 1410K 1300K PRSN R 90 Approach for negative round inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Size 09 = Size 12 = RN_A RN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PRSN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2525M K 2350K 3100K 1050K 1400K 1300K PSBN R 75 Approach for negative square inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 15 = 1506 Sizes 19 = 1906 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PSBN... h=h1 b l1 l2 f a IND106 IND107 KEN601 R 2020K K 2500K 3100K 1050K 1400K 1300K R 2525M K 2500K 3100K 1050K 1400K 1300K SN_A Spares to Suit For prices please see Group 107 SN_G Page115 Toolholders IS External

99 106 TLHLDERS IS EXTERNAL????????????????? Toolholders IS External PSDN N 45 straight approach for negative square inserts PSSN R/L 45 offset approach for negative square inserts Lever Lock External Toolholders continued Inserts See Group 120 Sizes 9 = 0903 Sizes 12 = 1204 Sizes 19 = 1906 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PSDN... h=h1 b l1 l2 f IND106 IND107 KEN601 N 1616H K 2890K 3000K 0950K 1300K 1250K N 2020K K 2500K 3100K 1050K 1400K 1300K N 2525M K 2500K 3100K 1050K 1400K 1300K N 3225P K 2550K 3200K 1250K 1580K 1400K Inserts see Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 15 = 1506 Sizes 19 = 1906 SN_A Spares to Suit For prices please see Group 107 SN_A SN_G SN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PSSN... h=h1 b l1 l2 f a IND106 IND107 KEN601 R 2020K K 2500K 3100K 1050K 1400K 1300K R 2525M K 2500K 3100K 1050K 1400K 1300K L 2525M K R 3232P K 2550K 3200K 1250K 1580K 1400K PTFN R 90 Approach for negative triangular inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 16 = 1604 Sizes 22 = 2204 Sizes 27 = 2706 TN_A TN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PTFN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K K 2450K 3050K 0950K 1300K 1250K R 2525M K 2450K 3050K 0950K 1300K 1250K PTGN R/L 90 Approach for negative triangular inserts Inserts See Group 120 Size 16 = 1604 Size 22 = 2204 Size 27 = 2706 TN_A TN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Clamp Screw Hex Key Designation Dimensions PTGN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1616H K 2450K 3050K 0950K 1300K 1250K R 2020K K 2450K 3050K 0950K 1300K 1250K R 2525M L 2525M K 3970K 2450K 3050K 0950K 1300K 1250K R 2525M K 2600K 3100K 1050K 1400K 1300K Page116

100 Lever Lock External Toolholders continued PWLN R/L 95 Approach for for negative 80º trigon inserts TLHLDERS IS EXTERNAL Inserts See Group 120 Sizes 06 = 0604 Sizes 08 = 0804 WN_A WN_G 106 Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Clamp Screw Hex Key Designation Dimensions PWLN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1616H K 2083K 3050K 0950K 1300K 1250K R 2020K K 2083K 3050K 0950K 1300K 1250K R 2020K K 2084K 3100K 1050K 1400K 1300K R 2525M K 2083K 3050K 0950K 1300K 1250K R 2525M 08 L 2525M K 4130K 2084K 3100K 1050K 1400K 1300K Screwn External Toolholders SCLC R/L 95 Approach for 7 positive 80 rhombic inserts Inserts See Group 120 Sizes 06 = 0602 Sizes 09 = 09T3 Sizes 12 = 1204 CC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SCLC... h=h1 b l1 l2 f IND106 IND107 R 1010E K 3250K 5070K R 1212F L 1212F K 4470K 3270K 5150K R 1616H K 3270K 5150K R 2020K K 3270K 5150K R 2020K K 2180K 1575K 1275K 5200K R 2525M L 2525M K 4525K 2180K 1575K 1275K 5200K SDJC R/L 93 Approach for 7 positive 55 rhombic inserts Inserts See Pages Group 120 Sizes 07 = 0702 Sizes 11 = 11T3 DC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SDJC... h=h1 b l1 l2 f IND106 IND107 R 1010E L 1010E K 4550K 3250K 5070K R 1212F L 1212F K 4570K 3250K 5070K R 1212F L 1212F K 4590K 3400K 5150K R 1616H K 2246K 1570K 3400K 5150K R 2020K K 2246K 1570K 3400K 5150K R 2525M L 2525M K 4670K 2246K 1570K 3400K 5150K SDNC N 62.5 Approach for 7 positive 55 rhombic inserts Inserts See Group 120 Sizes 07 = 0702 Sizes 11 = 11T3 Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SDNC... h=h1 b l1 l2 f IND106 IND107 N 1616H K 2246K 1570K 3400K 5150K DC_T Toolholders IS External Page117

101 ????????????????? Toolholders IS External 106 TLHLDERS IS EXTERNAL Screwn External Toolholders continued SRDC N 90 Approach for positive round inserts Inserts See Group 120 Sizes 06 = 0602M Sizes 08 = 0803M Insert Screw Torx Key Designation Dimensions SRDC... h=h1 b l1 l2 f IND106 IND107 N 2020K K 3250K 5070K N 2020K K 3300K 5090K N 2525M K 3250K 5070K N 2525M K 3300K 5090K RC_M Spares to Suit For prices please see Group 107 RC_T SSDC N 45 Approach for 7 positive square inserts Inserts See Group 120 Sizes 09 = 09T3 Sizes 12 =1204 SC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SSDC... h=h1 b l1 l2 f IND106 IND107 N 1616H K 3270K 5150K N 2020K K 2090K 1575K 1275K 5200K SSSC R 45 Approach for 7 positive square inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 09 = 09T3 Sizes 12 = 1204 SC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SSSC... h=h1 b l1 l2 f IND106 IND107 R 1212F K 3270K 5150K R 1616H K 3270K 5150K R 2020K K 2090K 1570K 1275K 5200K STFC R 90 Approach for 7 positive triangular inserts Inserts See Group 120 Sizes 11 = 1102 TC_T Spares to Suit For prices please see Group 107 Insert Screw Torx Key Designation Dimensions STFC... h=h1 b l1 l2 f IND106 IND107 R 1212F K 3250K 5070K Page118

102 Screwn External Toolholders STGC R 90 Approach for 7 positive triangular inserts LEFT HAND AVAILABLE FRM UK STCK TLHLDERS IS EXTERNAL Inserts See Group 120 Sizes 09 = 0902 Sizes 11 = 1102 Sizes 16 = 16T3 TC_T 106 Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions STGC... h=h1 b l1 l2 f IND106 IND107 R 1212F K 3250K 5070K R 2020K K 2087K 1570K 3400K 5150K R 2525M K 2087K 1570K 3400K 5150K SVJN R/L 93 Approach for 35 negative rhombic inserts Inserts See Group 120 Sizes 12 = 12T3 VN_G Spares to Suit For prices please see Group 107 Insert Screw Torx Key Hex Key Designation Dimensions SVJN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K K 5840K 3520K 5090K 0080K R 2525M L 2525M K 5860K 3520K 5090K SVLB R/L 95 Approach for 5 positive 35 rhombic inserts Inserts See Group 120 Sizes 16 = 1604 VB_T VB_A VB_M Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SVLB... h=h1 b l1 l2 f IND106 IND107 R 2020K K 2910K 1570K 3400K 5150K R 2525M L 2525M K 6030K 2910K 1570K 3400K 5150K SVVB N 72.5 Approach for 5 positive 35 rhombic inserts Inserts See Group 120 Sizes 16 = 1604 VB_T VB_A VB_M Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SVVB... h=h1 b l1 l2 f IND106 IND107 N 2020K K 2910K 1570K 3400K 5150K N 2525M K 2910K 1570K 3400K 5150K Page119 Toolholders IS External

103 ????????????????? Toolholders IS Boring 106 TLHLDERS IS BRING 90 Approach for 11 positive triangular inserts Top Clamp Boring Bars CTFP R LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1103 Sizes 16 = 1603 TP_R Spares to Suit For prices please see Group 107 Shim Shim Pin Clamp Set Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S12M CTFPR K 4250K 1250K S16R CTFPR K 4210K 1250K S20S CTFPR K 4210K 1250K S25T CTFPR K 4220K 1300K S32U CTFPR K 2050K 2950K 4300K 1300K TP_N Top Clamp & Pin Lock Boring Bars MWLN R 95 Approach for 80 negative trigon inserts Inserts See Group 120 Sizes 08 = 0804 WN_A WN_G Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Set Shim Key Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 KEN601 S25T MWLNR K 1490K 094K 1250K 1500K S40V MWLNR K 2920K 1680K 094K 1250K 1500K Lever Lock Boring Bars PCLN R/L 95 Approach for 80 negative rhombic inserts Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 16 = 1606 Sizes 19 = 1906 CN_A CN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S25T PCLNR K 2130K 3050K 0946K 1350K 1250K S25T PCLNR 12 S25T PCLNL K 6830K 2150K 3100K 1150K 1450K 1250K S32U PCLNR 12 S32U PCLNL K 6850K 2150K 3100K 126K 1500K 1300K S40V PCLNR K 2150K 3100K 126K 1500K 1300K S50W PCLNR K 2860K 3150K 122K 1590K 1300K PDUN R 93 Approach for 55 negative rhombic inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1104 Sizes 15 = 1506 DN_A DN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S25T PDUNR K 2800K 3050K 0950K 1300K 1250K S32U PDUNR K 2250K 3100K 1100K 1500K 1300K Page120

104 Lever Lock Boring Bars PTFN R 90 Approach for negative triangular inserts TLHLDERS IS BRING Inserts See Group 120 Sizes 16 = 1604 Sizes 22 = LEFT HAND AVAILABLE FRM UK STCK TN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S25T PTFNR K 1000K 1350K 1200K S32U PTFNR K 2450K 3050K 0950K 1300K 1250K PWLN R 95 Approach for negative 80 Trigon inserts LEFT HAND AVAILABLE FRM UK STCK Insert See Group 120 Sizes 06 = 06 Sizes 08 = 0804 WN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IN107 KEN601 S16R PWLNR K 1000K 1350K 1250K S20S PWLNR K 1000K 1350K 1250K S25T PWLNR K 1260K 1500K 1300K Screwn Boring Bars SCLC R/L 95 Approach for 7 positive 80 rhombic inserts Insert See Group 120 Sizes 06 = 0602 Sizes 09 = 09T3 CC_T Spares to Suit For prices please see Group 107 Insert screw IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IN107 S08F SCLCR K 3250K 5070K S10G SCLCR K 3250K 5070K S12H SCLCR K 3250K 5070K S08K SCLCR K S08K SCLCL K 3250K 5070K S10M SCLCR K S10M SCLCL K 3250K 5070K S12M SCLCR K 3250K 5070K S12Q SCLCR K 3350K 5150K S16R SCLCR K S16R SCLCL K 3350K 5150K S20S SCLCR K S20S SCLCL K 3350K 5150K S25T SCLCR K 3350K 5150K QBC06 Quad Bore Holder Set SCLC R A set featuring 4 SCLCR 95 approach screwon boring bars in 6, 8, 10 & 12mm diameter, the bars use a CCMT 06 insert. For small diameter bores on manual and CNC lathes. Spares to Suit For prices please see Group 107 Insert Screw Insert See Group 120 Sizes 06 = 0602 IS Dimensions Designation dg7 h l1 l2 f Dmin IND106 IN107 S0608H SCLC S0810J SCLC S01012K SCLC K 5240K 5070K S01216M SCLCR CC_T Torx Key Torx Key Page121 Toolholders IS Boring

105 ????????????????? Toolholders IS Boring 106 TLHLDERS IS BRING 93 Approach for 7 positive 55 rhombic inserts Screwn Boring Bars SDUC R/L Inserts See Group 120 Sizes 07 = 0702 Sizes 11 = 11T3 Spares to Suit For prices please see Group 107 Insert screw Torx Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 S12Q SDUCR K 3250K 5070K S16R SDUCR K 3250K 5070K S20S SDUCR K S20S SDUCL K 3270K 5150K S25T SDUCR K S25T SDUCL K 3270K 5150K DC_T STFC R 90 Approach for 7 positive triangular inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1102 Sizes 16 = 16T3 TC_T Spares to Suit For prices please see Group 107 Insert Screw Torx Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 S10K STFCR K 3260K 5060K S12Q STFCR K 3250K 5070K S16R STFCR K 3250K 5070K S20S STFCR K 3250K 5070K S25T STFCR K 3270K 5150K Screwn Carbide Boring Bars with through Coolant SCLC R 95 Approach for 7 positive 80 rhombic inserts Inserts See Group 120 Sizes 06 = 0602 Sizes 09 = 09T3 CC_T CC_W Spares to Suit For prices please see Group 107 IS Dimensions Designation øh8 h1 h l1 f Dmin IND106 E10M SCLCR K E12M SCLCR K Page122 Insert Screw IND107 Torx Key 3248K 5080K 3248K 5080K

106 Example shows DIR Internal, but is identical to DER/L External. External Dual DER/L External Threading Toolholders Dual Top Clamp & Screwon TLHLDERS IS THREADING can be used as Top Clamp only or Screwon only 106 Suitable Inserts See Group 121 ER = Right Hand EL = Left Hand Sizes Spares to Suit 16 = 16ER/L 22 = 22ER/L Right hand shown Clamp Set Anvil Shim Screw Insert Screw Torx Key IS Designation Dimensions h B I1 f e IND106 IND107 IND107 IND107 IND107 IND107 DER 1212H K 0620K 2930K 3780K 3430K 5090K DER 1616H K 0620K 2930K 3780K 3430K 5150K DER 2020K K 0620K 2930K 3780K 3430K 5090K DEL 2020K K 0620K 2960K 3780K 3430K 5150K DER 2525M DEL 2525M K 8030K 0620K 0620K 2930K 2960K 3780K 3780K 3430K 3430K 5090K 5150K DER 2525M K 0630K 2940K 3790K 3440K 5150K Internal Dual DIR Internal Suitable Inserts See Group 121 IR = Right Hand Sizes 16 = 16IR 22 = 221R Right hand shown D Spares to Suit Clamp Set Anvil Shim Screw Insert Screw Torx Key IS Designation Dimensions d I1 f Dmin IND106 IND107 IND107 IND107 IND107 IND107 DIR 0020P K 0620K 2960K 3780K 3430K 5090K DIR 0025R K 0620K 2960K 3780K 3430K 5150K DIR 0032S K 0620K 2960K 3780K 3430K 5090K DIR 0025R K 0630K 2980K 3790K 3440K 5150K DIR 0032S K 0630K 2980K 3790K 3440K 5150K Screwon SIR/L Internal D Suitable Inserts See Group 121 IR = Right hand IL = Left Hand Sizes 06 = 06IR/L 08 = 08IR/L 11 = 11IR/L 16 = 16IR/L 22 = 22IR/L Spares to Suit Insert Screw Right hand shown IS Designation Dimensions d d1 I1 I2 f DMin IND106 IND107 IND107 SIR 0005H K 3418K 5060K SIR 0007K K 3419K 5080K SIR 0010H K 3420K 5070K SIR 0010K K 3420K 5150K SIL 0010K K 3420K 5150K SIR 0013M K 3430K 5150K SIR 0016P K 3430K 5150K SIL 0016P K 3430K 5150K SIR 0020P K 3440K 5200K Torx Key Page123 Toolholders IS Threading

107 ????????????????? Toolholder Spares 107 TLHLDER SPARES Top Clamp External Toolholder Spares To Suit Toolholder Shim Shim Pin Clamp Set Claw Clamp Screw Spring Spring Pin Top Clamp IND107 IND107 IND107 IND107 IND107 IND107 IND107 CKJN R2525M 1930K 2945K 0670K 1280K 0830K 0840K L2525M 1940K 2945K 0680K 1280K 0830K 0840K R3225P 1930K 2945K 0670K 1280K 0830K 0840K L3225P 1940K 2945K 0680K 1280K 0830K 0840K CSBPR1616H 1950K 2950K 4200K R/L2020K 2000K 2950K 4300K R2525M 2000K 2950K 4300K CSDPN1616H 1950K 2950K 4200K N2020K 2000K 2950K 4300K N2525M 2000K 2950K 4300K CSSP R/L2525M 2000K 2950K 4300K CTCP N1010E 4250K N1212F 4350K N2510R 4250K N2513R 2050K 2950K 4350K CTFP R/L1616H 4200K R/L2020K 2050K 2950K 4300K R/L2525M 2050K 2950K 4300K CTGP R/L1212F 4250K R/L1616H 4250K R/L2020K 2050K 2950K 4300K R/L2525M 2050K 2950K 4300K Hex Key KEN K 1300K 1300K 1300K 1250K 1300K 1300K 1250K 1300K 1300K 1300K 1250K 1300K 1250K 1300K 1250K 1300K 1300K 1250K 1250K 1300K 1300K Combination Top Clamp & Pin Lock External Toolholder Spares To Suit Toolholder Shim Lock Pin Clamp Clamp Screw Shim Key Hex Key Combination Top Clamp & Pin Lock IND107 IND107 IND107 IND107 IND107 IND107 KEN601 KEN601 MTJN R2020K 2087K 1480K 0943K R2525M MVJN R/L2020K 2100K 1600K 0600K 0900K 1200K 1300K R/L2525M 2100K 1600K 0600K 0900K 1200K 1300K R3225P 2100K 1600K 0600K 0900K 1200K 1300K MVVN N2020K N2525M 2100K 1600K 0600K 0900K 1200K 1300K MWLN R/L2020K 2920K 1680K 0940K 1250K 1500K R/L2525M 2920K 1690K 0940K 1250K 1500K R3225P 2920K 1690K 0940K 1250K 1500K Lever Lock External Toolholder Spares To Suit Shim ptional Shim ptional Shim Shim Pin Lever Lever Screw Lever Lock IND107 IND107 IND107 IND107 IND107 IND107 PCBN R/L2525M K 3100K 1050K 1400K R/L2525M K 3150K 1220K 1590K R/L3225P K 3150K 1220K 1590K R/L3232P K 3150K 1220K 1590K R/L3232P K 3200K 1250K 1590K R/L4040S K 3200K 1250K 1590K PCKN R/L2020M K 3100K 1050K 1400K R/L2525M K 3100K 1050K 1400K R/L3225P K 3100K 1050K 1400K PCLN R/L1616H K 3100K 1260K 1500K R/L2020K K 3050K 0946K 1300K R/L2020K K 3100K 1050K 1400K R/L2525M K 3050K 0946K 1300K R/L2525M K 3100K 1050K 1400K R/L2525M K 3150K 1220K 1590K R2525M K 3200K 1250K 1580K R/L3225P K 3100K 1050K 1400K R/L3225P K 3150K 1220K 1590K R/L3232P K 3200K 1250K 1580K R/L4040S K 3200K 1250K 1580K PDJN R/L2020K K 3050K 0950K 1300K R/L2020K K 2270K 3100K 1100K 1410K R/L2525K K 3050K 0950K 1300K R/L2525M K 2270K 3100K 1100K 1410K R/L3225P K 2270K 3100K 1100K 1410K PDNN R2525M K 2270K 3100K 1100K 1410K PRSN R/L2020K K 3000K 0950K 1300K R2525M K 3100K 1050K 1400K R/L3232P K 3200K 1250K 1580K Hex Key KEN K 1300K 1300K 1300K 1400K 1400K 1300K 1300K 1300K 1300K 1250K 1300K 1250K 1300K 1300K 1400K 1300K 1300K 1400K 1400K 1250K 1300K 1250K 1300K 1300K 1300K 1250K 1300K 1400K Page124

108 TLHLDER SPARES 107 Lever Lock External Toolholder Spares continued To Suit Shim ptional Shim ptional Shim Shim Pin Lever Lever Screw Lever Lock continued IND107 IND107 IND107 IND107 IND107 IND107 PSBN R/L1616H K 3000K 0950K 1300K R/L2020K K 3000K 0950K 1300K R/L2020K K 3100K 1050K 1400K R/L2525M K 3000K 0950K 1300K R/L2525M K 3100K 1050K 1400K R/L2525M K 3150K 1220K 1590K R/L3225P K 3100K 1050K 1400K R/L3225P K 3150K 1220K 1590K R/L3232P K 3200K 1250K 1580K R/L4040S K 3200K 1250K 1580K PSDN N1616H K 3000K 0950K 1300K N2020K K 3100K 1050K 1400K N2525M K 3100K 1050K 1400K N3225P K 3100K 1050K 1400K N3225P K 3200K 1250K 1580K Hex Key KEN K 1250K 1300K 1250K 1300K 1300K 1300K 1300K 1400K 1400K 1250K 1300K 1300K 1300K 1400K PSKN R/L1616H K 3000K 0950K 1300K 1250K R/L2020K K 3000K 0950K 1300K 1250K R/L2020K K 3100K 1050K 1400K 1300K R/L2525M K 3100K 1050K 1400K 1300K R/L2525M K 3150K 1220K 1590K 1300K R/L3225P K 3100K 1050K 1400K 1300K R/L3232P K 3150K 1220K 1590K 1300K PSSN R/L1616H K 3000K 0950K 1300K 1250K R/L2020K K 3000K 0950K 1300K 1250K R/L2020K K 3100K 1050K 1400K 1300K R/L2525M K 3000K 0950K 1300K 1250K R/L2525M K 3100K 1050K 1400K 1300K R/L2525M K 3150K 1220K 1590K 1300K R/L3225P K 3100K 1050K 1400K 1300K R/L3232P K 3150K 1220K 1590K 1300K R/L3232P K 3200K 1250K 1580K 1400K PTFN R/L1616H K 3050K 0950K 1300K 1250K R/L2020K K 3050K 0950K 1300K 1250K R/L2525M K 3050K 0950K 1300K 1250K R/L2525M K 3100K 1050K 1400K 1300K R/L3225P K 3100K 1050K 1400K 1300K R/L3232P K 3150K 1200K 1550K 1300K PTGN R/L1616H K 3050K 0950K 1300K 1250K R/L2020K K 3050K 0950K 1300K 1250K R/L2525M K 3050K 0950K 1300K 1250K R/L2525M K 3100K 1050K 1400K 1300K R/L3225P K 3100K 1050K 1400K 1300K R/L3232P K 3150K 1200K 1550K 1300K PWLN R/L1616H K 3050K 0950K 1300K 1250K R/L2020K K 3050K 0950K 1300K 1250K R/L2020K K 3100K 1050K 1400K 1300K R/L2525M K 3050K 0950K 1300K 1250K R/L2525M K 3100K 1050K 1400K 1300K Screw n External Toolholder Spares To Suit Shim Shim Screw Insert Screw Torx Key Screwn IND107 IND107 IND107 IND107 IND107 IND107 SCKC R/L0808D K 5070K R/L1010E K 5070K R/L1212F K 5150K R/L1616H K 5150K SCLC R/L0808D K 5070K R/L1010E K 5070K R/L1212F K 5150K R/L1616H K 5150K R/L2020K K 5150K R/L2020K K 1575K 1275K 5200K R/L2525M K 1575K 1275K 5200K SDJC R/L1010E K 5070K R/L1212F K 5070K R/L1212F K 5150K R/L1616H K 5070K R/L1616H K 1570K 3400K 5150K R/L2020K K 1570K 3400K 5150K R/L2525M K 1570K 3400K 5150K SDNCN0808D K 5070K N1010E K 5070K N1212F K 5070K N1616H K 1570K 3400K 5150K N2020K K 1570K 3400K 5150K N2525M K 1570K 3400K 5150K Page125 Toolholder Spares

109 107 TLHLDER SPARES????????????????? Toolholder Spares Screwn External Toolholder Spares continued To Suit Shim Shim Screw Insert Screw Torx Key Screwn continued IND107 IND107 IND107 IND107 IND107 IND107 SRDCN1010E K 5070K N1212F K 5070K N1616H K 5070K N1616H K 5090K N2020K K 5070K N2020K K 5090K N2525M K 5070K N2525M K 5090K SRGCR/L1010E K 5070K R/L1212F K 5070K R/L1616H K 5070K R/L1616H K 5070K R/L2020K K 5070K R/L2525M K 5090K SSDCN1212F K 5150K N1616H K 5150K N2020K K 1570K 1275K 5200K SSSCR/L1212F K 5150K R/L1616H K 5150K R/L2020K K 1570K 1275K 5200K STFC R1212F K 5070K R/L1616H K 5070K STGCR/L1010E K 5060K R/L1212F K 5070K R/L1616H K 5070K R1616H K 1570K 3400K 5150K R2020K K 5070K R/L2020K K 1570K 3400K 5150K R/L2525M K 1570K 3400K 5150K SVJN R/L1616H K 5090K R/L2020K K 5090K R/L2525M K 5070K SVLB R/L2020K K 1570K 3400K 5150K R/L2525M K 1570K 3400K 5150K SVVBN2020K K 1570K 3400K 5150K N2525M K 1570K 3400K 5150K N3232P K 1570K 3400K 5150K Top Clamp Boring Bar Spares To Suit Toolholder Shim Shim Pin Clamp Set Top Clamp IND107 IND107 IND107 S20S CSKPR K S25T CSKPR K S32U CSKPR K 2950K 4300K S12M CTFPR K S16R CTFPR K S20S CTFPR 11 S20Q CTFPL K S25T CTFPR 16 S25T CTFPL K S32U CTFPR 16 S32U CTFPL K 2950K 4220K Combination Top Clamp & Pin Lock Boring Bar Spares To Suit Toolholder Shim Lock Pin Clamp Set Top Clamp & Pin Lock IND107 IND107 IND107 S25T MWLNR 08 S25T MWLNL K 0940K S32U MWLNR 08 S32U MWLNL K 1680K 0940K S40V MWLNR K 1680K 0940K S50W MWLNR K 1680K 0940K S50W MWLNL 08 Page126 Hex Key KEN K 1300K 1300K 1250K 1250K 1250K 1300K 1300K Shim Key Hex Key KEN601 KEN K 1500K 1250K 1500K 1250K 1500K 1250K 1500K To Suit Toolholder Insert Screw Screwn IND107 S08F SCLCR 3249K 5070K S10G SCLCR 3250K 5070K S12H SCLCR 3250K 5070K S08K SCLCR S08K SCLCL 3250K 5070K S10M SCLCR S10M SCLCL 3249K 5070K S12M SCLCR 3250K 5070K S12Q SCLCR S12Q SCLCL 3350K 5070K S16R SCLCR S16R SCLCL 3350K 5150K S20S SCLCR Torx Key IND107 S20S SCLCL 3350K 5150K S25T SCLCR 3350K 5150K S12Q SDUCR S12Q SDUCL 3250K 5070K S16R SDUCR S16R SDUCL 3250K 5070K S20S SDUCR S20S SDUCL 3250K 5070K S20S SDUCR S20S SDUCL 3270K 5150K S25T SDUCR S25T SDUCL 3270K 5150K S10K STFCR S10K STFCL 3260K 5060K S12Q STFCR S12Q STFCL 3250K 5070K S16R STFCR S16R STFCL 3250K 5070K S20S STFCR S20S STFCL 3250K 5070K S25T STFCR S25T STFCL 3270K 5150K S20S SVUNR S20S SVUNL 3520K 5090K S25T SVUNR S25T SVUNL 3520K 5090K

110 Lever Lock Boring Bar Spares To Suit Toolholder Shim Shim Pin Lever Lever Screw Hex Key Lever Lock IND107 IND107 IND107 IND107 KEN601 S25T PCLNR K 3050K 0950K 1350K 1250K S25T PCLNR 12 S25T PCLNL K 1450K 1250K S32U PCLNR 12 S32U PCLNL K 3100K 126K 1500K 1300K S40V PCLNR 12 S40V PCLNL K 3100K 126K 1500K 1300K S50W PCLNR 16 S50W PCLNL K 3150K 1220K 1590K 1300K S25T PDUNR K 3050K 0950K 1300K 1250K S32U PDUNR K 3100K 1100K 1500K 1300K S32U PDUNL 15 S40V PDUNR K 3100K 1100K 1410K 1300K S25T PSKNR 12 S25T PSKNL K 1450K S32U PSKNR K 3100K 1260K 1500K S40V PSKNR K 3100K 1050K 1400K S50W PSKNR K 1580K S25T PTFNR K 1350K S25T PTFNL 16 S32U PTFNR 16 S32U PTFNL K 3050K 0950K 1300K S40V PTFNR K 3100K 1050K 1400K S50W PTFNR K 3100K 1050K 1400K S16R PWLNR K 1350K S16R PWLNL 06 S20S PWLNR 06 S20S PWLNL K 1350K S25T PWLNR 06 S25T PWLNL K 3050K 0950K 1300K S25T PWLNR K 1500K Cartridge Spares 1250K 1300K 1300K 1400K 1200K 1250K 1300K 1300K 1250K 1250K 1250K 1300K TLHLDER SPARES Carbide Boring Bar Spares To Suit Toolholder Insert Screw Screwn IND107 E10M SCLCR E10M SCLCL 3248K 5080K E12M SCLCR E12M SCLCL 3248K 5080K E06J SCLPR 3230K 5060K 107 Torx Key IND107 E06J SCLPL E08K SCLPL E08K SCLPL 3230K 5060K E06J STUPR 3230K 5060K E10M STUCL 3230K 5060K E12M STUCR 3248K 5080K To Suit Toolholder Clamp Set Axial Square Radial Screw Mount Screw Washer Top Clamp IND107 IND107 IND107 IND107 IND107 IND107 IND107 CSKPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTFPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTSPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTTPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTWPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K Hex Key KEN K 1300K 1250K 1300K 1250K 1300K 1250K 1300K 1250K 1300K To Suit Lever Shim Lever Screw Shim Pin Axial Screw Radial Screw Mount Screw Lever Lock IND107 IND107 IND107 IND107 IND107 IND107 IND107 IND107 PCFNR 16CA 1260K 2150K 1500K 3100K 0150K 0250K 1850K PCLNR 16CA 1260K 2150K 1500K 3100K 0150K 0250K 1850K PSKNR 16CA 1260K 2500K 1500K 3100K 0150K 0250K 1850K PTFNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K PTSNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K PTTNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K PTWNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K Hex Key KEN K 1300K 1300K 1300K 1300K 1250K 1300K 1300K 1300K 1300K 1300K To Suit Insert Screw Axial Screw Radial Screw Mount Screw Washer Torx Key Screwn IND107 IND107 IND107 IND107 IND107 IND107 IND107 IND107 STFCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K STGCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K STSCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K STTCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K Toolholder Spares Page127

111 Deburring????????????????? Tools Hand 109 DEBURRING TLS HAND Modular Deburring Tools An interchangeable system of handle, holders and blades designed to cover all hand applications of deburring. Made up of high speed steel blades, countersinks and scrapers along with specially designed handles and blade holders. This is one of the most comprehensive ranges available. Blades are interchangeable with commonly available brands including Seco, Snap Tap, Stellram, Noga and Ruko. Universal Handle Type A Holders Type: Universal Handle & Blade Sets All Supplied in Plastic Tubes No. of Pieces Contents 4 Uni Handle, BHolder & B10, B20 Blades B10 B20 KEN K B C D E F No. of Pieces 3 Contents Uni Handle, CHolder & C42 Scraper KEN K Blades Type: No. of Pieces 3 Contents Uni Handle, DHolder & D80 Blade KEN K C40 C42 D80 D82 F12 F20 F30 E200 E100 E101 No. of Pieces 5 Contents Uni Handle, EHolder & E100, 101, 200 Blades KEN K B10 B20 B30 B60 E100 E101 E200 E202 E300 E350 E600 BLADE E100 CUNTERSINK F20 No. of Pieces 3 Contents Uni Handle, FHolder & F20 Countersink KEN K E100 E101 E200 Page128 SCRAPER C42 MINI SCRAPER C40 No. of Pieces Contents 7 Uni Handle, EHolder & E100, 101, 200, 202, 300 Universal Handle KEN K E300 Type To Suit KEN109 A B, C, D, E & F Holders 7010K Holders Type Suitable For Type KEN109 B B blades 7011K C C scrapers 7019K D D corner chamfering blades 7022K E E blades 7025K F F countersinks 7031K See next page for individual tools & blades E202

112 Deburring Tools Light Duty Blades DEBURRING TLS HAND Keyway Burr Effectively deburr external and internal keyways. 236mm. Supplied with N80K blade for mm wide keyways. 109 B10(N1) Type Description KEN109 B10(N1) For steel and aluminium 7012K B20(N2) For brass & cast Iron 7014K B30(N3) For sheet & tubing, Front & Rear Cut 7015K B60(N4) Rear Cut Extra 7017K Scraper Blades C40 C42 Type Description KEN109 C40 Triangular 4 x 20mm 7020K C42 Triangular 8 x 30mm 7021K Corner Chamfering Blades Description KEN109 Complete with 90 Cutter 7062K Replacement Blade Type N80K 7063K Double Burr A dual purpose tool, for machinists and sheet metal workers. For deburring of both sides of sheet metal. Cutters adjustable for thickness up to 10mm. Also for deburring edges of metal blocks using one blade only, fixed in the centre hole. Supplied with two N80 blades and safety hand guard. Blades can be turned and reversed to provide fresh cutting edges. D80 D82 Type Description KEN109 D80 Sheet up to 3mm 7023K D82 Sheet up to 8mm 7024K Heavy Duty Blades Type Description KEN109 E100(S10) Steel & Aluminium 7026K E101(S101) Steel Extra Fine & Aluminium, Point 7035K E200(S20) Brass & Cast Iron 7027K E202(S202) Brass Extra Fine & Cast Point Iron, 7036K E300(S30) Sheet & Tubing, Front & Rear Cut 7028K E350(S35) For Deburring grooves 7029K E600(S60) Rear Cut Extra 7030K Countersinks 90 Included Angle Type F12(C12) F20(C20) F30(C30) F12(C12) Description Drilled holes up to 12mm Drilled holes up to 20mm Drilled holes up to 30mm E100(S10) F20(C20) KEN K 7033K 7034K F30(C30) Description KEN109 Complete with 2 Cutters 7060K Replacement Blade Type N K Mini Burr This tool consists of a B10 universal blade mounted in an 8mm hexagonal aluminium handle. Nonremovable blade. 140mm. Supplied with pocket clip. Description Solid Handle with fixed blade and pocket clip KEN K Page129 Deburring Tools Hand

113 Inserts IS Turning Shape Page130 INSERTS IS TURNING Symbol Shape Nose Angle Figure H Hexagonal 120 ctagonal 135 P Pentagonal 108 S Square 90 T Triangular 60 C 80 D 55 E 75 Rhombic F 50 M 86 V 35 W Trigon 80 L Rectangular 90 A 85 B Parallelogram 82 K 55 R Round Symbol Relief Angle A 3 B 5 C 7 D 15 E 20 F 25 G 30 N 0 P 11 thers T N M G 16 2 Relief Angle 3 Accuracy 4 Groove and Hole Symbol Tolerance (class) Corner Thickness I.C. Height (m) (s) (d) A ±0.005 ±0.025 ±0.025 F ±0.005 ±0.025 ±0.013 C ±0.013 ±0.025 ±0.025 H ±0.013 ±0.025 ±0.013 E ±0.025 ±0.025 ±0.025 G ±0.025 ±0.13 ±0.025 J ±0.025 ±0.13 ±0.05 ±0.13} * K ±0.01 ±0.025 ±0.05 ±0.13} * L ±0.025 ±0.025 ±0.05 ±0.13} * M ±0.08 ±0.18} * ±0.13 ±0.05 ±0.13} * N ±0.08 ±0.18} * ±0.025 ±0.13} ±0.05 U ±0.13 ±0.38} * ±0.13 ±0.08 ±0.25} * * Details of accuracy will vary according to shape and size of insert futher details are available on request a Symbol R Cutting Edge Symbol S Symbol C Symbol W Symbol L Note: For the insert shape K, the rule for the relationship between the symbol and the dimension differs from those of other shapes. 7 Corner Radius Symbol Corner Radius Radius (Turning Inserts) R T Symbol D Edge 7a Preparation (Milling Inserts) Rake χ Angle r A 14 D 60 E 75 F 85 P 90 Special Relief Angle α 0 A 3 B 5 C 7 D 15 E 20 F 25 G 30 N 0 P 11 Z Special Symbol V 8 Symbol K I.C. dia T N XX Thickness Symbol Thickness T T Symbols of major cutting edge (Milling Inserts) Symbol Condition of Shape Cutting Edge F E T S Sharp Edge Honed Rounded edge Chamfered edge Combination Chamfered & honed edge H 6.35 ±0.05 ±0.08 ±0.08 ± P ±0.08 ±0.13 ±0.13 ± ±0.10 ±0.18 ±0.15 ±0.27 S T ±0.13 ±0.25 ±0.18 ±0.38 C 9 Hand of Insert Symbol Hand Thickness Symbol Shape of Hole Chipbreaker Shape N Without R Without Hole Singlesided F Doubleside A Without M Cylindrical Hole Singlesided G Doubleside W With partly cylindrical Without hole, doublesided T Singlesided Q With partly cylindrical hole, doublesided Without U Countersink Doubleside B With partly cylindrical hole, singlesided Without H Countersink Singlesided C With partly cylindrical hole, singlesided Without J Countersink Doubleside X Special Type Note on insert thickness (ptional Symbols) For chipbreaker inserts, the thickness is defined as T (height from the bottom face to the cutting edge) shown in the figure below Detailed accuracy for J, K, L, M, N, and U classes For inserts whose corner angle is larger than 55 T Tolerance on Tolerance on Insert Inscribed inscribed circle corner height Shapes circle dia. (d) (m) applied T J,K,L,M,N U J,K,L,M,N U For Dtype inserts whose corner angles are 55 Inscribed Tolerance on Tolerance on Insert inscribed circle corner height Shapes circle dia. (d) (m) applied 6.35 ±0.05 ± ±0.08 ±0.15 D ±0.10 ± Note: The tolerance for shape V may be increased more than the value above. R L N N R L Right Left Neutral 10 Chipbreaker Inscribed circle (d) Corner height (m) d d E M R M Chipbreakers are not part of IS designation. Each manufacturer designates a chipbreaker in their own way. m

114 YAMALY YAMALY TLING JAPAN INSERTS IS TURNING 120 AL High positive breaker specifically for Aluminium Alloys. NM6 General application medium breaker used on negative inserts with tougher grades. L11 / R11 General purpose breaker for copy turning. (A): 05 L/R11 (B): 10 L/R11 NM7 A ripple edge breaker ideal for copy turning where cut depth varies and chip control is very important. Use with grade QX520 on Steels, Stainless and Malleable Irons. NF1 Finishing breaker used on small VNMG 12 inserts. NR8 Roughing breaker for Steels and Stainless with grades QX520. NF2 A finishing chipbreaker associated with QX500 cermet will provide excellent surface finishes at high speeds on the majority of ferrous materials. NR9 General application roughing breaker, suitable for intermittent cuts on negative inserts. NF3 Finishing chipbreaker for negative inserts used with QX510 for finishing Steel or finish and medium cutting on Cast Iron. PG General application finishing and light to medium roughing in conjunction with SPMR & TPMR positive inserts. NM4 Medium breaker used on negative inserts for light to medium roughing. PF Finishing breaker used on positive inserts for general application. NM5 General chipbreaker for medium roughing or semi finishing on Steels and Stainless in combination with grades QX510 and QX520. VF General purpose chipbreaker with a radius groove, used with negative inserts. For light to medium cutting across a wide application band. PM Medium breaker used on positive inserts for general application. ST Light to medium roughing breaker used in conjunction with QX535S grade for turning Stainless Steels. Inserts IS Turning Page131

115 120 INSERTS IS TURNING Inserts IS Turning CCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PF Finishing AL Medium Cutting Grade IS Designation K10 K05K20 Uncoated QX500 P10P25 Cermet QX520 P10P35 M10M30 K10K30 QX530 P20P40 M20M30 09T302 S S C T T A E A S T304 S S C T T A E A S E X A L U N N T308 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PF QX A PF QX D PF QX E AL K N CCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PM Medium Cutting Chip Grade Break YML120 AL K N Grade IS Designation QX500 P10P25 Cermet QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M30 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PM QX A PM QX D S S C E A N T T A X L Chip Grade E A S U N Break YML120 PM QX A PM QX D PM QX E CNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS E X Suitable for Internal/External Toolholders: A N Chip Grade L U N Break YML120 AL K N S S C E A N Chip Grade T T A X L E A S U N Break YML120 PF QX A PF QX D AL K N S T E S T A C A S E X A L U N N 09T304 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX A PM QX D 09T308 Chip Grade Break YML120 PF QX D PF QX E AL K N S S C E A N T T A Chip X L E A S U N Break Grade YML120 PM QX D PM QX A SCKC SCLC S S T T E A S S C T T A E A S E X A L U N N A N L Chip Grade U N Break YML120 AL K N Chip Grade Break YML120 AL K N Suitable for Internal/External Toolholders: S _ SCLC SCKC SCLC C A S S S C T T A E A S E X E X A L U N N S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX D Chip Grade Break YML120 AL K N S S C E A N T T A Chip X L E A S U N Break Grade YML120 PM QX D PM QX D Suitable for Internal/External Toolholders: Chip Breaker Application NF2 Finish NF3 Finish NM5 Med Cut NM6 Med Cut ST Med Cut Grade IS Designation QX500 P05P25 Cermet QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M30 QX535S M10M30 S _ PCLN PCLN PCBN S S C T T A E A S E X A L U N N Page132 Chip Grade Break YML120 NF3 QX D NM5 QX D S S C E A N T T A Chip X L E A S U N Break Grade YML120 NF2 QX A NF3 QX D NM5 QX D NM6 QX E S S C T T A E A S Chip Grade Break YML120 ST QX535S 0751F E X A L U N N

116 INSERTS IS TURNING 120 DCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PF Finishing AL Medium Cutting Grade IS Designation K10 K05K20 Uncoated QX500 P10P25 Cermet QX520 P10P35, M10M30 K10K30 QX530 P20P40, M20M30 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PF QX A AL K N DCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PM Med Cut Grade IS Designation QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M30 S S T T E A C A S S S C T T A E A S E X A L U E A X L U SDJC N N 11T302 N N Chip Grade Break YML120 AL K N Chip Grade Break YML120 AL K N Suitable for Internal/External Toolholders: S _ SDUC SDNC SDNC 11T304 S S C E A N Chip T T A X L E A S U N Break Grade YML120 PF QX D PF QX E AL K N 11T308 S S C T T A E A S E A X L U N N Chip Grade Break YML120 AL K N Suitable for Internal/External Toolholders: S _ SDUC SDJC S S C E A N T T A Chip Grade X L E A S U N Break YML120 PM QX D DNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS 11T304 S S C E A N T T A Chip X L E A S U N Break Grade YML120 PM QX D PM QX E 11T308 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX D Suitable for Internal/External Toolholders: Chip Breaker Application NM4 Med Cut NM5 Med Cut Grade QX520 IS Designation P10P35, M10M30, K10K30 PDJN PDNN S _ MDUN S _ PDUN S S C E A N T T A Chip Grade X L E A S U N Break YML120 NM4 QX D KNUX STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application L11 Rough R11 Rough Grade IS Designation QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M S S C E A N T T A Chip Grade X L E A S U N Break YML120 NM4 QX D S S C E A N T T A Chip X L E A S U N Break Grade YML120 L11 QX D L11 QX E R11 QX D R11 QX E S S C E A N Chip Grade T T A X L E A S U N Break YML120 NM5 QX D Suitable for External Toolholders: S S C T T A E A S E X A L U N N Chip Grade Break YML120 R11 QX D R11 QX E Page133 Inserts IS Turning

117 120 INSERTS IS TURNING????????????????? Inserts IS Turning SCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application AL Med Cut (Alum) Grade K10 K10 IS Designation 09T308 S S C T T A E A S E X A N Chip Grade L U N Break YML120 AL K N Suitable for External Toolholders: SSDC SSSC SCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Suitable for External Toolholders: SSDC SSSC Chip Breaker Application PM Med Cut SNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Grade IS Designation 09T304 P10P35, M10M30, QX520 K10K30 QX530 P20P40, M20M30 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PM QX D 09T308 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX E Suitable for Internal/External Toolholders: Chip Breaker Application NM6 Med Cut NM7 Med/Rough NR8 Rough Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40, M20M30 PSBN PSDN PSKN S _ PSKN PSKN S S T T E A C A S E X A L U N N Chip Grade Break YML120 NM7 QX D SPMR STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM7 QX D NR8 QX D Suitable for Internal/External Toolholders: S S C E A N T T A X L Chip Grade E A S U N Break YML120 NM6 QX E S _ CSKP CSBP CSDP CSSP Chip Breaker Application PG Medium Page134 Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40, M20M S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX D PG QX E

118 Suitable for Internal/External Toolholders: INSERTS IS TURNING 120 TCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS STGC Chip Breaker Application PF Finish AL Med Cut (Alum) TCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Grade K10 QX500 QX520 IS Designation K05K20 P10P25 Cermet P10P35, M10M30 K10K S S C T T A E A S E X A L U N N Chip Grade Break YML120 AL K N S S C T T A E A S E X A L U N N Chip Grade Break YML120 AL K N STFC Suitable for Internal/External Toolholders: 16T304 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PF QX D AL K N 16T308 S S C T T A E A S E X A L U N N STSC Chip Grade Break YML120 AL K N STFC STTC STSC S _ STFC S _ STFC STFC STGC STFC STGC Chip Breaker Application PM Med/Cut S S C T T A E A S E X A L U N N Grade IS Designation QX500 P10P25 Cermet QX520 P10P35,M10M30, K10K30 QX530 P20P40,M20M30 Chip Grade Break YML S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX A PM QX D S S C T T A E A S E X A L U N N Chip Grade Break YML120 16T304 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX A PM QX D 16T308 S S C T T A E A S E X A L U N N STGC Chip Grade Break YML120 STTC PM QX D PM QX D PM QX D TNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Suitable for Internal/External Toolholders: PTWN Chip Breaker Application NF2 Finish NF3 Finish NM5 Med Cut NM6 Med Cut NM7 Med Cut Grade IS Designation QX500 P10P25 Cermet QX510 P01P15,M10M15, K01K20 QX520 P10P35,M10M30 K10K30 QX530 P20P40,M20M30 QX535S M10M30 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NF2 QX A NM5 QX C NM6 QX E NM7 QX D PTFN S S C E A N T T A X L Chip E A S U N Break Grade YML120 NF3 QX D NM5 QX D NM6 QX E NM7 QX D PTTN PTSN S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM5 QX D S _ PTFN PTFN PTGN Page135 Inserts IS Turning

119 Inserts IS Turning 120 INSERTS IS TURNING TPMR STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Suitable for Internal/External Toolholders: S _ CTFR CTCP CTFP CTFP CTSP CTTP CTWP Chip Breaker Application PG Med Cut VCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40,M20M S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX D PG QX E S S C E A N T T A Chip Grade X L E A S U N Break YML120 PG QX D Suitable for External Toolholders: S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX D PG QX E S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX D PG QX E SVJC SVVCN Chip Breaker Application AL Med Cut (Alum) S S C T T A E A S E X Grade K10 K10 A N L Chip Grade U N Break YML120 AL K N VNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS IS Designation S S C T T A E A S S S C T T A E A S E X A N L Chip Grade U N Break YML120 AL K N E X A N L Chip Grade U N Break YML120 AL K N Suitable for External Toolholders: S S C T T A E A S S S C T T A E A S A N L Chip Grade U N Break YML120 AL K N E X A N L Chip Grade U N Break YML120 AL K N E X MVJNL MVVN Chip Breaker Application NFI Finish VF Finish NM6 Med Cut 12T302 Page136 Grade IS Designation QX500 P10P25 Cermet QX520 P10P35, M10M30 K10K30 QX530 P20P40, M20M30 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NFI QX A NFI QX E 12T304 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NFI QX A NFI QX E 12T308 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NFI QX E S S C E A N T T A Chip Grade X L E A S U N Break YML120 VF QX D NM6 QX E Chip Grade Break YML120 NM6 QX E S S T T E A C A S E X A L U N N

120 INSERTS IS TURNING Suitable for Indexable Drills: 120 WCMX STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application Grade IS Designation QZ820 P10P30, M10M30, K10K30 QZ825 P20P30, M10M30, K10K30 QZ830 P05P30 Coated Cermet S S C E A N T T A X L Chip Grade E A S U N Break YML120 QZ G S S C E A N T T A X L Chip E A S U N Break Grade YML120 QZ L QZ J WNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS 06T S S C E A N T T A X L Chip E A S U N Break Grade YML120 FT QZ L FT QZ J S _ MWLN PWLN S S C E A N T T A X L Chip E A S U N Break Grade YML120 FT QZ G FT QZ J Suitable for Internal/External Toolholders: Chip Breaker Application NM4 Med Cut NM5 Med Cut NM6 Med Cut Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40,M20M S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM4 QX D S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM4 QX D NM4 QX E S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM5 QX D S T E S T A C A S E X A L U N N Chip Grade Break YML120 NM6 QX E Inserts IS Turning Page137

121 Inserts IS Milling 120 INSERTS IS MILLING Insert Grade K20 Microgain uncoated. For cast iron, aluminium alloy, other nonferrous materials including titanium and nickel alloy. QK25C (K15 K30) Coated. For milling cast irons. QP25 (P25) Uncoated. For medium and finish milling of steels. QP25C (P10 P35) CVD coated. Milling grade for steel and some stainless steels. APXT To suit: Indexa Seiki Weldon End Mills QP30P (P10 P35) PVD Coated. Milling grade for steel and some stainless steels. QP40 (P40) Uncoated. For rough medium and finish milling of tough steel and stainless steels including interrupted cutting. QX520 (P10 P35, M10 M30, K10 K30) Coated. An excellent general purpose grade for medium roughing on steels, stainless steel and cast iron. QX530 (P20 P40, M20 M30) Coated. A good general purpose steel grade for roughing. Use on steels, cast steel and stainless steel. SCMT 09T3...To suit: Mill Drills. SEMN 1204 FR MILLING CUTTERS See 139 Manufactured to APKT tolerances Insert Size Chip Grade APXT breaker YML PDR EM QP30P 0028W EM QK25C 0028X APXT To suit: Indexa Seiki Weldon End Mills. & APT Shell Mills Manufactured to APKT tolerances Insert Size APXT Chip Grade breaker YML120 QP30P 0030W 1604PDTR QK25C 0030X K V 1604PDRAL K K Insert Size SCMT Chipbreaker Grade YML120 09T304PM QX D 09T308PM QX E SDMT 12T3...To suit: Indexa Seiki 4 Square Milling Cutters Insert Size Chip SDMT breaker Grade YML120 12T308 QX E SEHT To suit: Indexa Seiki 4 Square Milling & HiShear Cutters. Insert Size Chip SEMN breaker Grade YML120 QP P 1204AZ QP30P 4727T K V SNKN 1204 Insert Size Chip Grade SNKN breaker YML ENN QP P K V SPKN 1203 FCN To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FCN breaker YML SN QP25C 2378W SN QK25C 2378X FCW 05T3...To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FCW breaker YML120 05T308 SN QP25C 2380W SN QK25C 2380X FKR To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FKR breaker YML SN MF QP25C 2388W MM QP25C 2390W FKT 05T3...To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FKT breaker YML120 05T308SN MF QP25C 2382W MM QP25C 2384W Page138 Insert Size Chip SEHT breaker Grade YML AFTN K20 QP25C 4430V 4430W QK25C QP25C 4432X 4432W SEHW To suit: Indexa Seiki 4 Square Milling. Insert Size Chip Grade SEHW breaker YML AFTN05 K V QP25C 4445W SEKN To suit: Indexa Seiki Face Hog Milling Cutter. Insert Size Chip SEKN breaker Grade YML AFFN K V QP P 1203AFTN QP S QP30P 4527T SEKN 1504 Insert Size Chip Grade SEKN breaker YML AFFN K V QP P 1504AFTN QP30P 4557T SEKR To suit: Indexa Seiki Face Hog Milling Cutter. Insert Size Chip Grade SEKR breaker YML AFTN K V QP W Insert Size Chip SPKN breaker Grade YML EDR K V QP P 1203EDTR QP S QP30P 6338T SPKN Insert Size Chip Grade SPKN breaker YML ED TR QP P SPMX To suit: Indexa Seiki Weldon Mill Drills Insert Size Chip Grade SPMX breaker YML AP QK25C 6700X QP25C 6700W TPKN To suit: Indexa Seiki TriSquare Milling Cutter. Insert Size Chip TPKN breaker Grade YML PPR K V QP P 1603PPTR QP S QP30P 8438T TPKN To suit: Indexa Seiki TriSquare Milling Cutter. Insert Size Chip TPKN breaker Grade YML PDR K V 2204PDTR QP25 QP P 8468S

122 1. Insert Size l d 16 3/ 8 l d 2. Application E External I Internal 3. Hand of Tool R Right Hand L Left Hand INSERTS IS THREADING 121 (P20P40/K20K30) Coated. Sintered chipbreaker with a multi QMA layer TiALN PVD coated submicrograin grade. Provides high quality threads for most materials including exotic alloys and stainless steels. Best performance is achieved at medium to high cutting speeds. 4. Pitch 5. Thread Standard Full profile (Value by number) mm 64 4 TPI Partial profile (Range by letter) mm TPI A AG Partial Profile Partial Profile 55 IS IS Metric UN American UN W Whitworth 6. Carbide Grade QMA E 3 R IS 6 QMA Partial Profiles Internal Right Hand 60 Partial Profiles External Right Hand 60 FR TLHLDERS 60 Insert Pitch Range X Y Grade Weight Designation mm TPI mm mm per 10 YML IR AG QMA 60g 0208A Partial Profiles External Right Hand Insert Pitch Range Designation mm TPI X Y mm mm Grade YML ER A QMA 0041Q 16 ER AG QMA 0042A See 106 UN External Right Hand 55 Insert Pitch Range Designation mm TPI X Y mm mm Grade YML ER AG QMA 0542A IS Metric External Right Hand 11 ER Available on request. Insert Designation TPI X mm Y mm Grade YML ER 24 UN QMA 1546Q 16 ER 20 UN QMA 1547W 16 ER 18 UN QMA 1548S 16 ER 14 UN QMA 1549N 16 ER 12 UN QMA 1550J 16 ER 8 UN QMA 1552L Insert Designation TPI X mm Y mm Grade YML ER 1.00 IS QMA 1044Y 16 ER 1.25 IS QMA 1045J 16 ER 1.50 IS QMA 1045U 16 ER 1.75 IS QMA 1046E 16 ER 2.00 IS QMA 1046Q 16 ER 2.50 IS QMA 1047A 16 ER 3.00 IS QMA 1047L IS Metric Internal Right Hand Insert Designation TPI X mm Y mm Grade YML IR 1.00 IS QMA 1210Y 16 IR 1.50 IS QMA 1211U 16 IR 2.00 IS QMA 1212Q 16 IR 2.50 IS QMA 1213L 16 IR 3.00 IS QMA 1213W Whitworth External Right Hand A full range of sizes are available on request. Insert Designation TPI X mm Y mm Grade YML ER 14 W QMA 2049N 16 ER 11 W QMA 2051E Whitworth Internal Right Hand A full range of sizes are available on request. Insert Designation TPI X mm Y mm Grade YML IR 14 W QMA 2215N 16 IR 11 W QMA 2217E Page139 Inserts IS Threading

123 ????????????????? Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Face Hog Milling Cutters 45 approach face mill which uses square inserts with top clamping. Ideal for use in particularly heavy operations where a solid insert is an advantage. The high shear geometry reduces cutting forces extending tool life. ~70/90% (see below) To obtain optimum cutting, use a percentage of the cutter diameter (cutting width) according to the following recommendations. Steel, alloy steel, stainless steel ~ 70% Cast Iron ~ 90% Problems caused by vibration may occur if the Radial stepover is less than 50% of the cutter diameter. A step of 100% is achievable when machining softer materials up to 25HRC or cast iron. Application Range Dia Ø D1 d L Z IND K K K K K Spares To Suit Arbor Screw Shim Shim Pin Clamp Screw Clamp Ring IND Dia 5353K 80 Dia 5354K 100 Dia 5356K 5359K 2945K 5363K 5364K 160 Dia 5358K Inserts Designation Grade To Suit YML120 SEKN 1203 AFFN K V SEKN 1203 AFTN QP25 QP40 Face Hog 4527P 4527S QP30P 4527T SEKR 1203 AFTN K20 QP25C Face Hog 4617V 4627W Page140 Insert Grade Description K20 (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys, other NonFerrous materials including Titaniums and Nickel Alloys. QP25 (P25) Uncoated. For medium and finish milling of Steels. QP25C (P10P35) CVD Coated. Milling grade for Steels and some Stainless Steels. (P10P35) PVD Coated. Milling grade for Steels and some QP30P Stainless Steels. (P40) Uncoated. For rough medium and finish milling of tough QP40 Steels and Stainless Steels including interrupted cutting.

124 INDEXABLE MILLING CUTTERS Speed and Feed Recommendations for Face Hog Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Tooth Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QP25 QP25C QP30P QP Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to Heat treated alloy steels and castings up to 230 up to Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to up to 200 up to up to 260 up to 26 up to up to 260 up to 26 up to from 1200 up to up to 290 up to 30 up to up to 340 up to 36 up to Hard and generally difficult to machine ferritic and up to 180 up to austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to Grey cast iron 3.2 up to Hardness medium to hard 3.3 Malleable and nodular iron from soft to medium to 300 max 3.4 Malleable and nodular iron medium to hard Pure titanium 4.1 up to (also pure nickel) Titanium alloys of a medium and hard nature up to Titanium alloys of a hard from and very hard nature up to 1250 Heat resistant super alloys including iron up to based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel from 900 based, of a hard or very hard nature to machine up to 1200 up to Copper up to Brass (alpha long chip) up to Brass (beta short chip) and soft bronze up to High strength bronze up to Unalloyed: aluminium, magnesium & zinc up to Aluminium alloys less than 5% Si from 150 magnesium and zinc alloys (long chip) up to Aluminium alloys 5% to 10% Si from 200 up to Aluminium alloys above 10% Si (short chip) from 200 up to Thermoplastics Thermosetting plastics Reinforced plastics & composite materials Indexable Milling Cutters Page141

125 ????????????????? Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS HI Shear Milling Cutters 45 approach face mill utilising square inserts, with centre screw clamping to give a steep rake geometry for a smooth cutting action and excellent chip evacuation. Application Range The optimum surface finish when finish milling is achieved when the feed, mm per revolution has a value less than the width of the facet on the corner of the insert. Dia D1 Ø d F Z IND K K K K Spares Arbor Screw Clamp Screw To Suit IND Dia 5353K 80 Dia 5354K 100 Dia 5356K 5352K 160 Dia 5358K Inserts Designation Grade YML120 SEHT 1204AFTN K20 QP25C 4430V 4430W SEHW 1204 AFTN05 K20 QP25C 4445V 4445W Page142 Insert Grade Description (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys, other K20 NonFerrous materials including Titaniums and Nickel Alloys. QP25C (P10P35) CVD Coated. Milling grade for Steels and some Stainless Steels.

126 INDEXABLE MILLING CUTTERS Speed and Feed Recommendations for HiShear Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Tooth Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QP25C Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to Heat treated alloy steels and castings up to 230 up to Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to up to 200 up to up to 260 up to 26 up to up to 260 up to 26 up to from 1200 up to up to 290 up to 30 up to up to 340 up to 36 up to Hard and generally difficult to machine ferritic and up to 180 up to austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to Grey cast iron 3.2 up to Hardness medium to hard 3.3 Malleable and nodular iron from soft to medium to 300 max 3.4 Malleable and nodular iron medium to hard Pure titanium 4.1 up to (also pure nickel) Titanium alloys of a medium and hard nature up to Titanium alloys of a hard from and very hard nature up to 1250 Heat resistant super alloys including iron up to based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel from 900 based, of a hard or very hard nature to machine up to 1200 up to Copper up to Brass (alpha long chip) up to Brass (beta short chip) and soft bronze up to High strength bronze up to Unalloyed: aluminium, magnesium & zinc up to Aluminium alloys less than 5% Si from 150 magnesium and zinc alloys (long chip) up to Aluminium alloys 5% to 10% Si from 200 up to Aluminium alloys above 10% Si (short chip) from 200 up to Thermoplastics Thermosetting plastics Reinforced plastics & composite materials Indexable Milling Cutters Page143

127 Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Combination End Mills Used for profiling, slotting and facing. First choice for profiling work. Available in diameters from 20 to 40mm and utilising a long edge APKT style insert for deep profiles. For APKT 16 Inserts Dia d L L1 L2 L3 z IND K K K K Spares To Suit APKT 16 Clamp Screw Flag Torx Key To Suit IND Dia 3350K 3240 Dia 3270K 5150K APT Shell Mills 90 approach with centre screen clamping. Utilising the APKT 1604 inserts. Produces square stepless shoulders, wide slots and deep profiles. Application Range For APXT 16 Inserts Dia ØD d F L3 Z IND K Spares Arbor Screw Clamp Screw To Suit IND107 (APKT 16) 40 Dia 5381K 3270K Insert Grade Selection Designation Grade To Suit YML120 K20 Combination 0031V APXT 1604 PDTR QK25C End, APT 0030X QP30P Shell Mills 0030W Page144 Insert Grade Description APXT K20 QK25C QP30P (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys, other NonFerrous materials including Titaniums and Nickel Alloys. (K15K30) Coated. For milling Cast Irons. (P10P35) PVD Coated. Milling grade for Steels and some Stainless Steels.

128 XP90C Weldon End Mills & Shell Mills A new generation of IndexaSeiki XtraPlasma indexable weldon end mills and shell mills with plasma ion coating and through coolant. 90 approach for profiling, slotting and face milling. Plasma ion coating offers a longer tool life and greater hardness that is more resistant to wear. XP90C Shell Mills INDEXABLE MILLING CUTTERS C 139 XP90C End Mills L XP90C Shell Mills For APKT 16 Inserts D z B C L Inserts IND K APKT K K K XP90C End Mills For APKT 10 Inserts D z B C L Inserts IND K APKT K K K Speed and Feed Recommendations for XP End Mills Specific feed rates may vary according to work material and machine Insert size Feed Per Tooth Insert size Feed Per Tooth conditions but the following can be used as a general guide. APXT APXT Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QK25C QP30P Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels up to 130 up to 200 up to 400 up to Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings up to 260 up to 26 up to 260 up to 26 up to 850 up to Medium to high alloy steels, tool steels and castings from 260 up to 340 from 26 up to 48 from 850 up to Heat treated alloy steels and castings Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 230 up to 20 up to 290 up to 30 up to 340 up to 36 from 1200 up to 1500 up to 800 up to Hard and generally difficult to machine ferritic and austenitic (duplex) stainless steels and castings up to 180 up to Grey cast iron Hardness soft to medium from 180 up to Grey cast ironhardness medium to hard Malleable and nodular iron soft to medium Malleable and nodular iron medium to hard Pure titanium (also pure nickel) Titanium alloys of a medium and hard nature Titanium alloys of a hardand very hard nature Heat resistant super alloys including iron based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel based, of a hard or very hard nature to machine Copper Brass (alpha long chip) Brass (beta short chip) and soft bronze High strength bronze Unalloyed: aluminium, magnesium & zinc Aluminium alloys less than 5% Si magnesium and zinc alloys (long chip) Aluminium alloys 5% to 10% Si Aluminium alloys above 10% Si (short chip) Thermoplastics Thermosetting plastics Reinforced plastics & composite materials up to 220 from 220 to 300 max up to 700 up to 900 from 900 up to 1250 up to 500 up to 900 from 900 up to 1200 up to 500 up to 800 up to 800 up to 1200 up to 150 from 150 up to 300 from 200 up to 500 from 200 up to H D Indexable Milling Cutters Page145

129 ????????????????? Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Tri Square Milling Cutters Uses top clamping triangular inserts to produce a 90 shoulder at the edge of a milled face. This is of major benefit when taking a number of cuts across a face as the shoulder produced is without steps. Application Range Climb Milling Good Conventional Not recommended In climb milling (down cutting) the cutter revolves in the same direction as the table feed, the tooth meets the work at the top of the cut producing the thickest part of the chip first. The cutting edge has to resist a shock load, and it is essential that the machine feed mechanism is free from backlash. Advantages Lower cutting forces/power requirement Cutting forces directed against the clamping fixtures Heat will be carried away with the chips Disadvantages At thin wall workpieces At hard workpiece surfaces or scale and uneveness In conventional milling the cutter revolves opposite to the direction of table feed. Therefore the width of the chip starts at zero and increases to a maximum at the end of the cut which leads to excessive tool wear under some conditions. Advantages At thin wall workpieces At hard workpiece surface or scale Disadvantage Higher cutting forces Chatter marks at the surface Workpiec heats up/ more friction Poor tool life For TPKN 1603 Dia Ø d F L3 Z IND K K K For TPKN 2204 Dia Ø d F L3 Z IND K K K Spares Arbor Screw Shim Shim Pin Clamp Screw Clamp Ring To Suit IND Dia 5354K TPKN Dia 5360K 5362K 0050K 0440K 100 Dia 5357K 100 Dia TPKN Dia 5361K 5380K 0060K 160 Dia Inserts Insert Grade Selection TPKN Designation Grade To Suit YML120 TPKN 1603 PPR K20 TriSq 8428V QP P TPKN 1603 PPTR QP40 TriSq 8438S QP30P 8438T TPKN 2204 PDR K20 TriSq 8458V QP P TPKN 2204 PDTR QP40 TriSq 8468S Page146 K20 QP25 QP30P QP40 (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys and other NonFerrous materials including Titaniums and Nickel Alloys. (P25) Uncoated. For medium and finish milling of Steels. (P10P35) PVD Coated. Milling grade for Steels and some Stainless Steels. (P40) Uncoated. For rough medium and finish milling of tough Steels and Stainless Steels including interrupted cutting. Hexagon Keys To Suit KEN601 Clamp Wrench (Insert 1603) 1400K. Clamp Wrench (Insert 2204) 1500K.

130 INDEXABLE MILLING CUTTERS Speed and Feed Recommendations for TriSquare Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QP25 QP30P QP Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to Heat treated alloy steels and castings up to 230 up to Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to up to 200 up to up to 260 up to 26 up to up to 260 up to 26 up to from 1200 up to up to 290 up to 30 up to up to 340 up to 36 up to Hard and generally difficult to machine ferritic and up to 180 up to austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to Grey cast iron 3.2 up to Hardness medium to hard 3.3 Malleable and nodular iron from soft to medium to 300 max 3.4 Malleable and nodular iron medium to hard Pure titanium 4.1 up to (also pure nickel) Titanium alloys of a medium and hard nature up to Titanium alloys of a hard from and very hard nature up to 1250 Heat resistant super alloys including iron up to based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel from 900 based, of a hard or very hard nature to machine up to 1200 Insert size Feed Per Tooth TPKN up to Copper up to Insert size Feed Per Tooth TPKN Brass (alpha long chip) up to Brass (beta short chip) and soft bronze up to High strength bronze up to Unalloyed: aluminium, magnesium & zinc up to Aluminium alloys less than 5% Si from 150 magnesium and zinc alloys (long chip) up to Aluminium alloys 5% to 10% Si from 200 up to Aluminium alloys above 10% Si (short chip) from 200 up to Thermoplastics Thermosetting plastics Reinforced plastics & composite materials Indexable Milling Cutters Page147

131 Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS 4 Square Milling Cutters Has centre screw clamping for improved chip evacuation and utilises square inserts for the added economy of the extra insert edge. The cutter provides an 89 shoulder at the edge of a milled face. 89 Application Range Dia Ø d H Z IND K K K K Inserts Insert Grade Description Spares & Wrenches (P20P40 M20M30) QX530 Coated. Turning grade for Description To Suit KEN601 Steels, Cast Steels and Stainless Steels. A good 6mm Hex Wrench Tri/4Sq 1600K general purpose Steel grade for roughing. Description To Suit SDMT KEN603 T20 Torx Wrench 4Sq 0200K Designation Grade To Suit YML120 SDMT 12T308 QX530 4 Sq 4280E Description To Suit IND107 Insert Screw 4Sq 3400K Shim 4Sq 2490K Shim Screw 4Sq 1570K Speed and Feed Recommendations Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Tooth (Fz) mm Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm 2 QX Mild, soft and free machining nonalloy low carbon steels up to 130 up to Nonalloy, case hardening, structural and low to medium carbon steels up to 200 up to Nonalloy, plain and medium carbon steels and castings up to 260 up to 26 up to Generally low to medium alloy steels and castings up to 260 up to 26 up to Medium to high alloy steels, tool steels and castings from 260 from 26 from 850 up to 340 up to 48 up to Heat treated alloy steels and castings up to 230 up to Soft and generally easy to machine ferritic and martensitic stainless steels martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings Hard and generally difficult to machine ferritic and austenitic (duplex) stainless steels and castings from 1200 up to up to 290 up to 30 up to up to 340 up to 36 up to up to 180 up to Page148

132 L2 L1 INDEXABLE MILLING CUTTERS QMC 06 Quad Milling Holder Set Small diameter Indexable End Mills are taking a CCMT 06 insert. Ideal for use on manual and CNC milling machines where reach and clearance are required. 139 d Dia d L L1 L IND K Spares Description To Suit IND107 Insert Screw Quad 5240K T8 Torx Key Mill 5080K Insert Grade Selection Designation Grade To Suit L YML120 CCMT060202PM QX520 Quad Mill 0351D QX A CCMT060204PM QX520 Quad Mill 0355D QX E CCGT060202AL K10 Quad Mill 0121N CCGT060204AL K10 Quad Mill 0131N CCGT060208AL K10 Quad Mill 0141N Materials Colour defines similar machineability Uses CCMT 06/CCGT 06 inserts. Feed Per Rev Insert Grade Description QX520 (P10P35 M10M30 K10K30) Coated. An excellent general purpose grade for medium roughing on Steels, Stainless and Cast Irons. QX530 (P20P40 M20M30) Coated. Turning grade for Steels, Cast Steels and Stainless Steels. A good general purpose Steel grade for roughing. (K10) Uncoated. Used in combination with a high rake geometry for machining aluminiums, plastics and other soft nonferrous materials. (QX500) (P10P25 Cermet) For high speed finishing and light roughing. Will maintain a high class surface finish. Mainly used on steels and can be applied to finishing some stainless steels and cast irons. Speed and Feed Recommendations For Quad Mill Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Steel Group K10 QX500 Brinell Hardness HB Rockwell Hardness HRC Tensile Strength N/mm 2 SpeedM/Min QX500 QX520 QX530 K Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Non alloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels and steel castings Heat treated high alloy steels and castings Soft & generally easy to machine Ferritic & Martensitic stainless steels & castings Medium strength & reasonable to machine Austenitic stainless steels & castings Hard & generally difficult to machine Ferritic & Austenitic (duplex) stainless steels & castings Grey cast iron Hardness soft to medium up to from 180 Grey cast iron Hardness medium to hard up to Malleable and Nodular irons soft to medium up to from 220 Malleable and Nodular irons medium to hard up to Copper up to Brass (Alpha long chip) Brass (Beta short chip) & soft Bronze Unalloyed: Aluminium, Magnesium & Zinc Aluminium alloys less than 5% Si Magnesium & Zinc alloys (long chip) Aluminium alloys 5% to 10% Si Aluminium alloys above 10% Si (short chip) Thermoplastics Thermosetting plastics Reinforced plastics & composite materials up to 130 up to 200 up to 260 up to 260 from 260 up to 340 from 340 up to 450 up to 230 up to 290 up to 340 up to 26 up to 26 from 26 up to 48 from 36 up to 48 up to 20 up to 30 up to 36 up to 400 up to 700 up to 850 up to 850 from 850 up to 1200 from 1200 up to 1500 up to 800 up to 1000 up to 1200 up to 800 up to 800 up to 150 from 150 up to 300 from 200 up to 500 from 200 up to Indexable Milling Cutters Page149

133 Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Weldon Mill Drills Used for drilling, pocketing, profiling and slotting. A good general purpose cutter, mostly used to produce a hole then open it out to a pocket or closed slot. Uses a square insert with a special corner facet to cut on centre. The outer insert compliments the inner one to cut full diameter. Dia d(h6) L L2 a SCMT Insert SPMX Insert CCMT Insert IND AP K AP K T3rr 09T K Spares Description To Suit IND107 T7 Insert Screw CCMT 06/SPMX K T15 Insert Screw CCMT 09/SCMT K T20 Insert Screw CCMT/SCMT K T7 Torx Flag Key CCMT/SPMX K T15 Torx Flag Key CCMT/SCMT K T20 Torx Flag Key CCMT/SCMT K Application Range Inserts Insert Grade Selection Designation Grade To Suit YML120 CCMT060204PM QX520 QX530 Mill Drill 0355D 0355E CCMT09T304PM QX520 Mill Drill 0403D CCMT120408PM QX520 QX530 Mill Drill 0415D 0420D SPMX 0602AP QP25C 6700W QK25C Mill Drill 6700X SCMT 09T304PM QX520 Mill Drill 0425D SCMT 09T308PM QX530 Mill Drill 0430E Insert Grade Description QK25C (K15K30) Coated. For milling Cast Irons. QP25C (P10P35) CVD Coated. Milling grade for Steels and some Stainless Steels. SCMT CCMT QX520 QX530 (P10P35 M10M30 K10K30) Coated. An excellent general purpose grade for medium roughing on Steels, Stainless and Cast Irons. (P20P40 M20M30) Coated. Turning grade for Steels, Cast Steels and Stainless Steels. A good general purpose Steel grade for roughing. Speed and Feed Recommendations For Weldon Mill Drills Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Rev Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K10 QP25C QK25C QX520 QX Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to Heat treated alloy steels and castings up to 230 up to Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to up to 200 up to up to 260 up to 26 up to up to 260 up to 26 up to from 1200 up to up to 290 up to 30 up to up to 340 up to 36 up to Hard and generally difficult to machine ferritic and up to 180 up to austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to Grey cast iron 3.2 up to Hardness medium to hard 3.3 Malleable and nodular iron from soft to medium to 300 max 3.4 Malleable and nodular iron medium to hard Page150

134 MultiPro Spot Drill & Chamfer Mill A spotting drill with all the advantages of indexable inserts reduced tool maintenance time, increased performance, lower inventory cost and no regrinding requirements. The insert clamping method ensures accurate and secure location with quick changeover times. Multipro has a unique geometry which allows cutting over the centre line, using carbide, without chipping of the cutting edge. This versatile tool may be used to spot holes prior to drilling, as a means to guide the drill and keep the hole straight, to keep size and accurately position, relative to the datum. NB. The 118 inclusive tool is recommended for spotting prior to drilling with 118 point drills. Countersinks may be produced prior to drilling to provide a corner break on a drilled hole, a chamfer conforming to drawing specifications, a lead in for a subsequent tapping operation, or a full countersink to accommodate a screw head. Corner chamfers on edges, contours and bores can be machined as light deburring operations or full depth chamfers. Multipro may be used to produce vee grooves for fluid channels, locations for round components and grip pattern or serrations on jaws and clamp pads. INDEXABLE MILLING CUTTERS Hole Chamfer Vee Groove Milling 139 Application Range Inserts SCM1045C SC1645C Multi Pro Mini Uses C22 GUX Inserts Designation Cutting Included Angle IND139 SCM 1045C 8mm 105mm 90 10mm 8050K Multi Pro Standard Uses C32 GUX Inserts Designation Cutting Included Angle IND139 SC 1645C 13mm 110mm 90 16mm 8545K SC 1630C 16mm 110mm mm 8530K SC1630C Spotting Hole Chamfer Edge Chamfer Designation Grade To Suit YML122 C22 GUX QM10 MultiPro Mini 0080N C32 GUX QS20 MultiPro 0102P C32 GUX QC10 Standard 0100N Spares Type To Suit IND107 Insert Screw SCM1045C/CL 3249K Lock Pin SC1645C & SC1630C 4800K Speed and Feed Recommendations for MultiPro Insert Grade Description (IS P10/M10/K10) Uncoated Multipurpose QM10 grade for general use, can cut the majority of ferrous and nonferrous materials used in industry. QS20 QC10 Vee Groove Milling (IS P20) Uncoated Grade for steel and stainless steel application. (IS K10) Uncoated Grade for cast irons, aluminiums, and nonferrous materials. Rockwell Recommended Cutting Feed/Rev Group Materials Hardness Type of Grade Speed peration Pro Mini Pro Standard Pro Mini HRC M/min 105mm 110mm 165mm 1.1 to Alloy Steels from 36 Spot Drilling and castings up to 45 QS20 QM10 80~100 Chamfer Milling to Tool and from 45 Spot Drilling QS20 QM10 55~ die steels up to 55 Chamfer Milling to Stainless steels up to Spot Drilling QS20 QM10 70~90 Chamfer Milling to Cast irons Spot Drilling QC10 QM10 100~120 Chamfer Milling to Copper alloys Spot Drilling brass and bronze QC10 QM10 120~150 Chamfer Milling to Aluminium alloys Spot Drilling QC10 QM10 120~150 Chamfer Milling Page151 Indexable Milling Cutters

135 Pull Studs 140 BT PULL STUDS Standard Pull Studs PS1 PS2 PS3 BTMAS 403 Product Number Dimensions Taper Type l l1 d d1 d2 d3 g IND140 BT30 PS M K BT40 PS M K BT40 PS M K BT40 PS M K BT50 PS M K BT50 PS M K PSA PSB DIN IS 7388/2 (DIN 69871/A) (SQ = Square Shoulder) Product Number Dimensions TaperShoulderType l l1 d d1 d2 d3 t g IND140 DN40SQPSA M K DN40SQPSB M K DN50SQPSB M K PSA PSB DIN DIN (CH = Chamfered Shoulder) Product Number Dimensions TaperShoulderType l l1 d d1 d2 d3 t g IND140 DN40CHPSA M K DN40CHPSB M K DN45CHPSB M K DN50CHPSA M K DN50CHPSB M K Page152

136 Adaptors KC3 Adaptors Combination shank. Allows Kennedy & Clarkson throwaway milling cutters to be used with standard 16mm weldon and screwed chucks/collets. L SPINDLE NSE TLING 144 FR KC3 CUTTERS Bore Size (L) IND mm 6.0mm 75mm 3518K See 062 Weldon Adaptor (Reducer) Allows existing Weldon side lock arbors to hold smaller shank Weldon cutters. L FR END MILLS D Bore Size L D IND mm SL K R8 Morse Adaptors Allows Bridgeport type machines to accept morse taper tooling. L See 061 FR TAPER SHANK DRILLS (K) Bore (K1) Size L IND144 R8 MT K R8 MT K R8 MT K See 025 R8 Face Mill Adaptors Allows Bridgeport type machines to accept an extensive range of face & shell mills. Ød Spigot Size d s Gauge (L) IND144 FM K R8 FM22 FM K 4974K FM K s L FR FACE MILLS See 139 Page153 Spindle Nose Tooling

137 Spindle Nose Tooling 144 SPINDLE NSE TLING Chuck Adaptors JTA Jacobs Taper Adaptors For use with Kennedy, Jacobs and Rohm drill chucks. Manufactured to stringent quality standards. JT L2 BT DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 QC = IS/DIN 2080 Quick Change Jacobs Taper L D IND144 BT40 JT K BT40 JT K BT50 JT K MTMorse Taper Adaptors With internal morse taper socket. For use on drilling machines. For drills, core drills and reamers. Manufactured to stringent quality standards. BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN 69871/A IS/DIN 2080 QC = IS/DIN 2080 Quick Change Morse Taper L D IND144 DN K DN K DN K DN K DN K QC K QC K QC K SL Sidelock Adaptors Short For weldon shank cutters, adaptors and tapping chucks. Manufactured to stringent quality standards. Morse Taper L D IND144 BT K BT K BT K BT K BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 Spigot L D IND144 DN40 SL K Page154 Spigot L D IND144 BT40 SL K BT40 SL K BT40 SL K

138 SPINDLE NSE TLING 144 SL Sidelock Adaptors continued Standard For weldon shank cutters, adaptors and tapping chucks. Manufactured to stringent quality standards. BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 QC = IS/DIN 2080 Quick Change Spigot L D IND144 DN40 SL K DN40 SL K DN40 SL K DN40 SL K DN40 SL K DN50 SL K QC40 SL K QC40 SL K QC40 SL K FM Face Mill Adaptors From an extensive programme of quality spindle nose tooling, used with an extensive range of face and shell mills. Manufactured to stringent quality standards. Spigot L D IND144 BT40 SL K BT40 SL K BT40 SL K BT40 SL K BT40 SL K BT40 SL K BT40 SL K BT40 SL K BT50 SL K BT50 SL K BT50 SL K BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 QC = IS/DIN 2080 Quick Change Spigot L D IND144 FM K FM K DN40 FM27 FM K 4616K FM K FM K FM K FM K FM K QC40 FM K FM K Spigot L D IND144 FM K FM K FM K BT40 FM27 FM K 4916K FM K FM K FM K Spindle Nose Tooling Page155

139 Spindle Nose Tooling 144 D SPINDLE NSE TLING ER Collet Chucks Europe s most popular collet system. Collapsing collet design can be used for a range of diameters and maintains concentricity for drilling and milling. Long reach options available to give access into deep recesses. BT DIN IS L BTMAS 403 DN = DIN 69871/A Collet L D IND144 ER K ER K DN40 ER25 ER K 2716K ER K ER K ER K DN50 ER K ER K QC = Quick Change Collet L D IND144 QC30 ER K QC40 ER32 ER K 2760K BT = BTMAS 403 Collet L D IND144 BT30 ER16 ER K 2796K ER K ER K ER K BT40 ER K ER K ER K ER K ER K BT50 ER K ER K Spare Locknuts Collet IND140 ER K ER K ER K ER K ER Industrial Hook Wrench For ER8/ER40 collet nuts. Adjustable size, drop forged steel. Single hand adjustment. ne spanner will cover collet nuts. To suit collets: ER 8, 16, 25, 32 and 40. Metric sizes: 35, 50, 60, 70, 80, 90 and 105mm. Straight Mini Extension Straight Description IND140 Adjustable 8100K D1 D L Product Number Collet D1 L D IND144 SSE20 ER K Page156 Product Number Collet D1 L D IND144 SS32 ER K SS40 ER K

140 R8 Collets for Bridgeport Machines Used directly in the machine spindle for general purpose milling and drilling operations, collets have dedicated bores for specific cutter shank sizes. SPINDLE NSE TLING Dimensions: A = 24.1mm, B = 102.3mm, C = 31.5mm T = 7/ 16 UNF. Angle: α = Bore Size IND mm 3580K 10.0mm 3582K 12.0mm 3584K 16.0mm 3586K 20.0mm 3588K ER Single Angle Collets Manufactured from hardened and tempered high alloy steel. Conform to DIN Collet Dimensions Type Capacity D L ER ER ER ER ER Range mm IDX144 ER K K K K K K K K K K ER K K K K K K K K K K K ER Collet Sets Manufactured from hardened and tempered high alloy steel. All supplied in hard wearing bench cases. Conform to DIN ER16 Number of collets: 9. Range mm. ER20 Number of collets: 11. Range mm. ER25 Number of collets: 15. Range mm. ER32 Number of collets: 18. Range mm. Collet Type IDX144 ER K ER K ER K ER K D L 8 FR CHK SPANNERS See 580 Range mm IDX144 ER K K K K K K K K K K K K K K K ER K K K K K K K K K K K K K K K K K K Range mm IDX144 ER K K K K K K K K K K K K K K K K K K K K K K K Page157 Spindle Nose Tooling

141 Tapping Chucks/Screw Drills S 144/154 Tapping Head Sets Adjustable torque control protects against tap breakage/overload. Autoreverse withdraws the tap without reversing the machine spindle. Each set is supplied complete with two rubber flex collets, two Morse arbors, kick bar and wrenches. Suitable for use with IS, DIN and ANSI taps. These tapping heads are suitable for light and medium duty applications, not for production machining. FR MACHINE TAPS See 085 Model JSN7 Range: M2 M7 s: MT1 & MT2 Max Speed: 1,500RPM Reverse Ratio: 1:1.6 Body : 52mm : 130mm Clockwise Compression: 5.0mm Self Feed: 3.5mm Clockwise Expansions: 10.0mm TAPPING CHUCKS/SCREW DRILLS Model Tap Number Range IND144 JSN7 M K Flexible Rubber Collet Sets To suit IndexaSeiki tapping heads. Supplied as sets of two collets. Tapping Contact Cone utside Head Angle IND140 JSN 7 12mm 36 15mm 9600K JSN 12 12mm 36 22mm 9610K JSN 20 12mm 36 26mm 9620K Solid Carbide Screw Drills Primarily designed for removing broken taps or bolts without damaging the component surface. By drilling the core of a tap it is possible to remove the remaining pieces with a scriber. CARBIDE Screw Drills are also suitable for drilling other hard materials including: hardened steels, glass, stellite etc. Select screw drill as per tap diameter. Steady manual feed component and spindle stability are vital. Drills should be running between 1500 and 3500 revs/min. A steady and continuous manual feed should be applied. No cutting fluid required. 1. Broken tap in work piece 2. Remove core of tap using a screw dril FR SCREW EXTRACTRS Model JSN12 Range: M4 M12 s: MT3 & MT4 Max Speed: 1,000RPM Reverse Ratio: 1:1.8 Body : 75mm : 156mm Clockwise Compression: 5.0mm Self Feed: 4.5mm Clockwise Expansions: 14.0mm Model Tap Number Range IND144 JSN12 M K Model JSN20 Range: M8 M20 s: MT3 & MT4 Max Speed: 600RPM Reverse Ratio: 1:1.7 Body : 90mm : 205mm Clockwise Compression: 6.0mm Self Feed: 6.0mm Clockwise Expansions: 14.0mm 3. Remove remaining pieces of tap using a scriber Individual Solid Carbide Screw Drills Type Size KEN154 SD2 2mm for M3* 1020K SD3 3mm for M4 M5* 1030K SD4 4mm for M6 M7* 1040K SD5 5mm for M8 M10* 1050K SD6 6mm for M10 M12* 1060K *r imperial equivalent Solid Carbide Screw Drill Set See 075 CARBIDE Model Tap Number Range IND144 JSN20 M K Page158 No. of Contents Pieces KEN154 5 SD2, SD3,SD4,SD5 & SD6 1100K

142 The Pinzbohr Modular Boring System Pinzbohr System Features Simultaneous movement of both slideblocks on rough boring heads. Inner preload device between body and slide block on finish boring heads. verride device on adjusting screw in rough boring heads. Few boring head components. Simple adjusting and locking mechanism. Setting diameter with boring head mounted in machine tool using micrometer or caliper. After setting to the required diameter it prevents slide block from moving while tightening lock screw. Prevents adjusting screw from stripping threads; very easy and fast to adjust. Precision machined components. Made from chrome nickel alloy tool steel. Modular components simple yet secure coupling system. Large adjusting ranges on rough and finish boring heads. Rough and finish boring heads for many insert styles. High accuracy and repeatability. Very rugged excellent durability. Components remain securely locked even under severe machining conditions. 75 and 90 Rough Boring and Finish Boring Heads Dual insert head design for heavy duty roughing. 12 different head sizes cover a diameter range from 24 to 500mm. Integral insert pocket design for head sizes Insert cartridge design for head sizes Heads and cartridges available for up to 5 different insert styles (MC.., CC.., CN.., TC.., WC..). Simultaneous adjustment of the slide blocks. verride device to prevent stripping of adjusting screw. Micrometer adjustment on large boring heads. with 0.01mm increments. Cartridges have own radial adjusting screw for individual setting of cartridges. Change to different lead angle or insert style by simply exchanging cartridges. Cartridge Design for Heads Size mm Cartridges available for 5 different insert styles (MC.., CC.., CN.., TC.., WC..) Cartridges available with 75 and 90 lead angle, equipped with a radial adjusting screw for setting centrality or radial stagger. Available in pairs for symmetric or axial staggered insert setup. X1 MDULAR BRING SYSTEM Roughing Head Finishing Head SD SD d d X1 177 Integral Pocket Type Boring range 24 82mm Roughing Bore Range SD d X1 For Use With 75 Approach Heads 90 Approach Heads Loc. Loc. Head Insert Body Body Min Max Designation PNZ177 Designation PNZ CCMT D K D K CCMT 09T3.. D K D K CCMT 09T3.. D K D K TCMT 16T3 D K D K TCMT 16T3 D K D K Boring range 24 82mm Finishing Bore Range SD d X1 For Use With 75 Approach Heads 90 Approach Heads Loc. Loc. Head Insert Body Body Min Max Designation PNZ177 Designation PNZ CCMT A K A K CCMT 09T3.. A K A K CCMT 09T3.. A K A K TCMT 16T3 A K A K TCMT 16T3 A K A K Cartridge Type Heads Boring range mm Roughing Bore Range SD d X1 For Use With 90 Approach Heads Loc.Loc. Head Cartridge Insert Body Min Max Designation PNZ CT 75/90... D C T K TC..16T3.. D CT K CT 75/90...CC D CT K D CT K Boring range mm Finishing Bore Range SD d X1 For Use With 90 Approach Heads Loc.Loc. Head Cartridge Insert Body Min Max Designation PNZ CT 75/90... TC..16T3.. A C T K CC Spares for Standard Boring Heads Body Locking Screw Clamp Screw Desig. PNZ140 PNZ K 0610K K 0630K K 0630K K 0630K K 0630K CT K 0630K CT K 0630K CT K 0630K CT K Cartridges & Spares for Cartridge Type Heads Adj Key Clamp Key KEN601 KEN K 1300K 1200K 1400K 1250K 1400K 1300K 1500K 1300K 1500K 1500K 1800K 1600K 1800K 1600K 1800K 1500K 1400K Cartridge Cartridge Insert Screw Reference Insert Style PNZ140 PNZ140 2CT TC...16T3 1100K 0630K 2CT TC...16T3 1160K 0650K 2CT CC K 0630K 2CT CC K 0650K 3CT TC...16T3 1200K 0630K 3CT TC...16T3 1280K 3CT CC K 0630K 3CT CC K Torx Key KEN K 0150K 0150K 0150K 0150K 0150K 0150K 0150K 0150K Torx Key KEN K 0200K 0150K 0200K 0150K 0200K 0150K 0200K Page159 Modular Boring System

143 Modular Boring System 177 MDULAR BRING SYSTEM Pinzbohr Micro Heads Used in combination with indexable insert IS boring bars, these units can produce bores down to 5.5mm diameter and up to 34mm diameter. These MICR heads fit the standard Pinzbohr arbors with connection diameters ( SD ) of 27, 32 or 42mm. Graduated precision dial readout to 0.01mm. Note: If ground inserts used, please specify left hand for boring. Bores as small as 5.5mm diameter can be produced using the range of Toshiba top borer stepped boring bars. Body Bore Range SD Connect Dimensions For Use With Designation DIA D d X1 l3 D2 Boring Bar PNZ177 A27008 A S08F SCLCR K 6040K A32010 A S10G SCLCR K 6080K A S12H SCLCR K D d X1 d2 l3 Spares Body Locking Screw Clamp Screw Desig. PNZ140 PNZ140 A K 0550K A K 0550K A K 0560K A K 0560K A K 0570K Extensions Adj Key Clamp Key Locking Key KEN601 KEN601 KEN K 1250K 1400K 1250K 1250K 1400K 1250K 1300K 1400K 1300K 1300K 1500K 1300K 1400K 1500K Reducers L1 L2 SD d d d SD1 L SD L d Product Number PNZ P2220 (E) P K 5240K P2730 P K 5270K P3235 P K 5300K P4240 P K 5330K P5450 P K 5360K P6860 (E) P K 5390K (E) Available subject to delivery from European works To determine total boring depth (PM), look up PM dimension from arbor listings, add (l) or (l1) length for each extension or reducer used until required boring depth achieved. SD2 SD2 SD1 L1 L2 d Product Number PNZ R (E) 5540K R (E) 5550K R (E) 5560K R K R K R (E) 5600K R (E) 5620K (E) Available subject to delivery from European works To determine total boring depth (PM), look up PM dimension from arbor listings, add (l) or (l1) length for each extension or reducer used until required boring depth achieved. Pinzbohr Boring System Bohrstar 54 The new Bohrstar 54 kits offer the best performance and range of any boring kit perfecting range and rigidity, whereas other boring kits suffer from weak design that lack rigidity, accuracy, repeatability, and are complicated to use with long set up times. Features The strength and rigidity needed for accuracy and repeatability. Vgroove locking insert cartridges are most rigid. Manufactured from nickelchromium alloy. Boring range 8mm ~ 170mm. Accuracy to Simple and easy to use. Bohrstar Kit Contents 1x 54mm Bohrstar head with accuset dial (38 ~ 59mm). 6x boring bars (8 ~ 43mm). 2x adaptor plates with cartridge insert (83 ~ 170mm). Also includes counterweight, adjusting key, location sleeve, hexagon key, Torx key and fixing screws. Tapered Screw and Locking Pin Coupling Tapered screws for most rigid coupling. Dampens vibration under load. Pin guarantees accurate head position. Benefits Bohrstar delivers rigidity, accuracy and repeatability. Saves you money on tooling costs. Saves time on the shop floor. Performance guarantee. The Bohrstar kit components are easy to install and require no special training or tools to use. Description BS54 16 Bohrstar Head PNZ K Product Number Insert Style PNZ177 54R Rhombic 2800K 54T Triangular 2820K Page160

144 Standard Arbors Completing the range to offer a comprehensive flexible boring system available for use on the majority of conventional and CNC machines. Commonly interchangeable with ANSI/Caterpillar shanks. IS/DIN30 shanks available on request (IS 7388/3 or DIN A). DIN 69871/A MDULAR BRING SYSTEM IS/DIN 2080 PM SD 177 PM SD d L IS d Product Number d L SD PM PNZ AS K 15 * Preferred arbor for MICR series heads. Weldon 138 AS K 168 AS K 96 AS * 0260K AS K 168 AS K AS * 0300K AS AS K 0360K AS K L 118 AS K 138 AS K 138 AS K 168 AS K 168 AS K 198 AS K 112 AS * 0860K AS K 238 AS K 128 AS K AS K 238 AS K 151 AS K AS K 283 AS K 224 AS K AS K 344 AS K 224 AS K AS K 344 AS K AS550 Major K PM SD DIN Dimensions d L Product Number SD PM PNZ IS IS K 2190K 67 IS * 2200K IS K 145 IS K 73 IS * 2240K IS K 145 IS K 89 IS * 2280K IS K 215 IS K 105 IS K IS K 215 IS K IS K IS K 99 IS K 119 IS K 71 IS * 2420K IS K 149 IS K 77 IS * 2460K IS K 179 IS K 93 IS * 2500K IS K 219 IS K 109 IS K IS K 219 IS K *Preferred arbor for MICR series heads. BT MAS 403 PM d L SD BT d L Dimensions Product Number d L SD PM PNZ B B K 5150K B K B K Locking Screws SD Connect Screw Size x Product Number PNZ140 22mm M 6 x K 27mm M 6 x K 32mm M 8 x K 42mm M 10 x K 54mm M 12 x K 68mm M 16 x K 85mm M 16 x K 100mm M 20 x K Dimensions d L Product Number SD PM PNZ BT K BT K 130 BT K 82 BT * 1200K BT K 160 BT K 88 BT * 1240K BT K 160 BT K 104 BT * 1280K BT K 230 BT K 120 BT K BT K 230 BT K BT BT K 1380K BT K BT BT K 1720K BT BT K 1760K BT * BT K 1800K 115 BT * 1820K BT K 241 BT K *Preferred arbor for MICR series heads. Page161 Modular Boring System