OSG PHOENIX -PSE OSG PHOENIX -PRC OSG PHOENIX -PHC OSG PHOENIX -PDR OSG PHOENIX -PFB OSG PHOENIX -PHP

Size: px
Start display at page:

Download "OSG PHOENIX -PSE OSG PHOENIX -PRC OSG PHOENIX -PHC OSG PHOENIX -PDR OSG PHOENIX -PFB OSG PHOENIX -PHP"

Transcription

1 Vol. 3

2

3 OSG PHOENIX -PSE Multifunctional 90 indexable end mills and facemills. OSG PHOENIX -PRC Button insert end mills and facemills for contour milling applications. OSG PHOENIX -PHC High feed end mills and facemills for maximum metal removal rates in a variety of milling applications. OSG PHOENIX -PDR Deep feed radius end mills and facemills for deeper depths of cut versus conventional high feed cutters. OSG PHOENIX -PFB High precision indexable finish ballnose end mills for superior surface finish and tool life. OSG PHOENIX -PHP High performance indexable drill series.

4 Illustrated Index Machining Method Appearance Designation Description Page PSE OSG PHOENIX 90 Shoulder Cutter 9-18 PRC OSG PHOENIX Radius Cutter Milling PHC OSG PHOENIX High Feed Radius Cutter PDR OSG PHOENIX Deep Feed Radius Cutter PFB OSG PHOENIX Finshing Ball End Mill Drilling PHP OSG PHOENIX High Performance Drill

5 of Insert Material Classification Grade Coating Method Hardness (HRA) Surface Treament Main Component Coating Thickness XP3035 PVD 90.7 TiAlN-TiN 4μm XP3225 PVD 91.5 Cr 3μm Features For machining steel, stainless steel and cast iron A grade for general-purpose milling. Composed of a tough, high-strength carbide material with a chipping-resistant and wear-resistant coating. For machining steel, stainless steel and cast iron Composed of a tough carbide material with an excellent general-purpose coating. P XP3320 PVD 91.5 Silicon-based heat-resistant coating 3μm For machining steel, stainless steel and cast iron Composed of a tough carbide material with a heat-resistant and wear-resistant coating. XP3930 PVD 90.8 TiAlN 3μm XP9040 PVD 91.9 TiAlN 3μm M XP2040 PVD 89.6 TiAlN 4μm K N XC1015 CVD 92.0 TiCN-Al2O3 5μm XC9025 CVD 90.8 TiCN-Al2O3 6μm CK XC4505 CVD 92.0 DIA H XP6305 PVD 93.0 S XC5035 CVD 89.3 Silicon-based heat-resistant coating TiN-Ti(CN)-Al2O3- Ti(BN) 3μm 6μm XC5040 CVD 89.3 TiN-TiB2 4μm For machining steel, stainless steel and cast iron Excellent balance; can accommodate a wide range of workpiece materials. For machining steel and stainless steel A grade for hole drilling. Composed of a tough carbide material with an anti-chipping and wear-resistant coating. For machining steel and stainless steel A grade for general-purpose milling. Composed of a tough, high-strength carbide material with an anti-chipping and wear-resistant coating. For machining cast iron Composed of a tough, high-strength carbide material with an anti-chipping and wearresistant coating. For machining cast iron A grade for hole drilling in cast iron. Composed of a tough, high-strength carbide material with an anti-chipping and wear-resistant coating. For machining non-ferrous materials Composed of a non-coated carbide material with an anti-chipping and wear resistant properties. For machining non-ferrous materials The micro crystal diamond provides a coating layer with excellent strength. For machining high hardness materials Composed of a tough, high-strength carbide material with excellent thermal conductivity. For machining heat-resistant alloy and stainless steel Composed of a tough carbide material with an oxidation-resistant and high-lubricity coating. For machining heat-resistant alloy and stainless steel Can be used for wet machining. Composed of a tough carbide material with an oxidationresistant and high-lubricity coating. of Chip Breaker Machining Method Chip Breaker Cutting Edge Cross-Section (Approximate) Rake Angle Application Land width GL Rake Angle 25 For milling stainless steel: a breaker with a large rake angle and a small flat land to reduce cutting force. Land width GM Rake Angle 15 For milling various materials from steel to cast iron: a breaker with a superior balance of rake angle and flat land. Milling SM Rake Angle 15 For machining difficult materials: a breaker with a sharp cutting edge to reduce cutting force and provide smooth chip evacuation. NM 30 Rake Angle For machining non-ferrous materials: a breaker with a sharp cutting edge and a large rake angle to suppress welding, improve the milling surface and prevent burrs. Rake Angle Drilling DM 10 For drilling various materials from steel to cast iron: a general-purpose breaker with an ideal rake angle. 5

6 Insert Designation Z D K T Shape of Insert C Diamond Apex 80 Tolerance D Diamond Apex 55 O Octagon 6 R Round S Square T Triangle V Diamond Apex 35 W Axonometric Hexagon Z Other Shapes Clearance Angle C 7 D 15 E 20 N 0 P 11 X Special Dimension Symbol Inscribed Circle Tolerance Corner Height Tolerance Thickness Tolerance A ±0.025 ±0.005 ±0.025 C ±0.025 ±0.013 ±0.025 E ±0.025 ±0.025 ±0.025 H ±0.013 ±0.013 ±0.025 K * ±0.05~±0.15 ±0.013 ±0.025 M * ±0.05~±0.15 ±0.08~±0.18 ±0.13 N * ±0.05~±0.15 ±0.08~±0.18 ±0.025 *Sintered insert shown on the side Symbol W T B Special Cutting and Fastening Feature Shape of Hole (40 ~60 ) Partial cylindrical hole (70 ~90 ) Partial cylindrical hole With or Without Breaker No Breaker One Side No Breaker N No Breaker R One Side B B N N R R T T W W Insert Cross Section

7 Insert Designation S R - GM - Length of the Cutting Edge Corner Radius Symbol Cutting Direction O R S T Corner Radius Symbol 02 R R R R R R2.4 Symbol R L N Cutting Direction Right Hand Left Hand Neutral Z Thickness of Insert of Cutting Edge of Chip Breaker Symbol Appearance Symbol Name Symbol Thickness T F E T Sharp Edge Round Honing Chamfer Honing GL GM GR NM SM GL Breaker GM Breaker GR Breaker NM Breaker SM Breaker S Combination Honing DM DM Breaker 7

8 Tool Body Designation PHC 12 R 150 SA S Abbreviation Cutting Direction Mounting Diameter Number of Flutes PSE = Shoulder Cutter PRC = Radius Cutter PHC = High Feed Cutter PDR = Deep Feed Radius Cutter PFB = Ball Nose Cutter PHP = Drill R=Right Hand L=Left Hand Ex: 125 = 1.25" 32 = 32 mm Ex: 3 = 3-Flute 4 = 4-Flute Cutter Diameter Mounting A Bore (Inch) Insert Size Ex: 150 = 1.50" 080 = 80 mm M SS SA Bore (Metric) Straight Shank (Metric) Straight Shank (Inch) 09 = PHC 10 = PRC 11 = PSE 12 = PRC,PHC 15 = PSE 16 = PRC 20 = PDR MT SF FS FA Morse Taper Shank Screw Fit Flat Shank Weldon Shank (Inch) Shank S L LL Short Long Extra Long 8

9 OSG PHOENIX -PSE 90 end mills and facemills excel in various milling applications including slotting, side milling, contour and helical milling. Side Milling Side Milling Slotting Contouring List PSE SS (Inch) List PSE SS (Metric) List PSE Bore (Inch) List PSE Bore (Metric)

10 90 Shoulder Cutter -PSE Bottom Notch The bottom notch breaks chips into small pieces. This prevents the jamming or wrapping of chips, enabling the tool to perform ramping and helical milling in a smooth manner. High Precision Insert Bottom Roughness Tool: PSE11R032SS32-5S (ZDKT11T304SR-GM XP3035) Material: 1050 Steel Cutting Condition: Vf=180m/min fz=0.1mm/t ap=0.1mm ae=25.6mm Result: PSE showed an improvement at the bottom flat surface finish Rz 4μm and under. Bottom Roughness Roughness Ra(µm) 1 0 Rz(µm) PSE Competitor A Competitor B Competitor C Competitor D High Precision Insert Side Milling Offset Tool: PSE15R032SS32-3S (ZDKT150508SR-GM XP3035) Material: 1050 Steel Cutting Condition: Vc=180m/min fz=0.1mm/t ap=0.1mm ae=25.6mm Result: Showed improvement at side step machining as (measured) step was 10 μm PSE Competitor A Competitor B Milling Flat Step 10μm 17μm 15μm 10

11 -PSE 90 Shoulder Cutter List PSE SS (Inch) P16 Side Milling Side Milling Slotting Contouring EDP No. Body Teeth Designation Tool No. of Teeth Shank Overall Length Neck Length D d L L PSE11R063SA063-2S PSE11R075SA075-3S Normal PSE11R100SA100-3S PSE11R125SA125-3S Cylindrical PSE11R100SA100-4S Close Shank PSE11R125SA125-5S Short PSE15R100SA100-2S Normal PSE15R125SA125-2S PSE15R150SA125-3S PSE15R125SA125-3S Close PSE15R150SA125-4S PSE11R063FA063-2S Normal PSE11R075FA075-3S PSE11R100FA100-3S PSE11R100FA100-4S Weldon Close PSE11R125FA125-5S Shank Short PSE15R100FA100-2S Normal PSE15R125FA125-2S Close PSE15R125FA125-3S Normal PSE15R150FA125-3S Close PSE15R150FA125-4S Note: When using an insert with a corner radius of R2 or greater, the corner of the cutter body must be corrected. The body corner radius should equal insert radius minus one (example: if insert radius is R3, body radius should be R2). Packed: 1pc. Applicable Insert ZD_T11... ZDKT15... ZD_T11... ZDKT D d D d L1 L1 L L With coolant hole. With coolant hole. 11

12 90 Shoulder Cutter -PSE List PSE SS (Metric) P16 Side Milling Side Milling Slotting Contouring Tool Shank Overall Neck EDP No. Body Teeth Designation No. of Length Length Teeth D d L L PSE11R020SS20-2S Normal PSE11R025SS25-3S PSE11R032SS32-3S PSE11R016SS16-2S PSE11R018SS16-2S Cylindrical PSE11R020SS20-3S Shank Short PSE11R022SS20-3S Close PSE11R025SS25-4S PSE11R028SS25-4S PSE11R030SS32-4S PSE11R032SS32-5S PSE11R035SS32-5S PSE11R016SS16-2L PSE11R018SS16-2L Close PSE11R020SS20-3L Cylindrical PSE11R022SS20-3L Shank PSE11R025SS25-3L Long PSE11R028SS25-3L Normal PSE11R030SS32-3L PSE11R032SS32-3L PSE11R035SS32-3L PSE15R032SS32-2S PSE15R040SS32-3S Normal PSE15R050SS32-3S PSE15R063SS32-4S PSE15R025SS25-2S Cylindrical PSE15R028SS25-2S Shank Short PSE15R030SS32-3S PSE15R032SS32-3S Close PSE15R035SS32-3S PSE15R040SS32-4S PSE15R050SS32-5S PSE15R063SS32-6S PSE15R025SS25-2L PSE15R028SS25-2L Cylindrical Close PSE15R030SS32-3L Shank Long PSE15R032SS32-3L PSE15R035SS32-3L Normal PSE15R040SS32-3L Note: When using an insert with a corner radius of R2 or greater, the corner of the cutter body must be corrected. The body corner radius should equal insert radius minus one (example: if insert radius is R3, body radius should be R2). This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. 1 2 Applicable Insert ZD_T11... ZDKT15... D d D d L1 L1 L L With coolant hole. With coolant hole. 12

13 -PSE 90 Shoulder Cutter List PSE Bore (Inch) P16 Side Milling Side Milling Slotting Contouring EDP No. Body Teeth Designation Note: When using an insert with a corner radius of R2 or greater, the corner of the cutter body must be corrected. The body corner radius should equal insert radius minus one (example: if insert radius is R3, body radius should be R2). Packed: 1pc. Tool No. of Teeth Tool Height Flange Bore Keyway Width Keyway Depth D H D2 d3 a b PSE11R200A Normal PSE11R250A PSE11R300A PSE11R200A Close PSE11R250A PSE11R300A PSE15R200A PSE15R250A Bore Normal PSE15R300A PSE15R400A PSE15R500A PSE15R200A PSE15R250A Close PSE15R300A PSE15R400A PSE15R500A Applicable Insert ZD_T11... ZDKT D2 d3 a H b D2 d3 a H b 3 D With coolant hole. D Without coolant hole. 13

14 90 Shoulder Cutter -PSE List PSE Bore (Metric) P16 Side Milling Side Milling Slotting Contouring EDP No. Body Teeth Designation Tool No. of Teeth Tool Height Flange Bore Keyway Width D H D2 d3 a b PSE11R040M PSE11R050M Normal PSE11R063M PSE11R080M PSE11R080M PSE11R040M PSE11R050M Close PSE11R063M PSE11R080M PSE11R080M PSE15R040M PSE15R050M PSE15R063M Bore PSE15R080M Normal PSE15R080M PSE15R100M PSE15R100M PSE15R125M PSE15R040M PSE15R050M PSE15R063M PSE15R080M Close PSE15R080M PSE15R100M PSE15R100M PSE15R125M Note: When using an insert with a corner radius of R2 or greater, the corner of the cutter body must be corrected. The body corner radius should equal insert radius minus one (example: if insert radius is R3, body radius should be R2). This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. Keyway Depth Applicable Insert ZD_T11... ZDKT D2 d3 a b D2 d3 a H H b 3 With coolant hole. D With coolant hole. D Without coolant hole. 14

15 -PSE 90 Shoulder Cutter OSG PHOENIX -PSE Inserts 1 2 Packed: 10pcs. Designation Number of Cutting Edges A B T Insert Size α R EDP Number b CK010 XP3035 XP2040 XC1015 XC5035 XC5040 ZDKT11T308SR-GL ZDKT11T304SR-GM ZDKT11T308SR-GM ZDKT11T312SR-GM ZDKT11T320SR-GM ZDKT11T330SR-GM ZDKT11T340SR-GM ZDKT11T304ER-SM 2 10 x ZDKT11T308ER-SM ZDKT11T316ER-SM ZDKT11T302FR-NM ZDKT11T304FR-NM ZDHT11T304FR-NM ZDKT150508SR-GL ZDKT150508SR-GM ZDKT150508ER-SM ZDKT150508FR-NM OSG PHOENIX -PSE Accessories EDP No. Designation Applicable Insert Applicable Cutter Applicable Cutter Clamping Screw Power Screw Wrench FS25656P (Torx 8IP) PSE SS/SF φ16~35 PSE11 SHANK Ø " 1 ZD_T FS25673P (Torx 8IP) PSE BORE φ40~80 PSE11 BORE Ø2-3" FS35686P (Torx 15IP) 2 ZDKT PS0830 (M8 30) PS1031 (M10 31) Note: Wrench sold separately. Packed: Clamping Screws = 10 pcs.; Power Screw = 1pc.; Wrench = 1pc. 1 ZD_T ZDKT ZD_T ZDKT IP-D (Torx 8IP) 1 ZD_T IP-D (Torx 15IP) 2 ZDKT15... PSE SS/SF φ25~63 PSE BORE φ40~125 PSE BORE φ40 PSE BORE φ50 PSE SS/SF φ16~35 PSE BORE φ40~80 PSE SS/SF φ25~63 PSE BORE φ40~125 PSE SHANK Ø1-1.5" PSE15 BORE Ø2-5" n/a n/a PSE11 SHANK Ø " PSE11 BORE Ø2-3" PSE15 SHANK Ø1-1.5 PSE15 BORE Ø2-5 15

16 90 Shoulder Cutter -PSE OSG PHOENIX -PSE Cutting Conditions Insert Size Material Tensile Strength Hardness Side Milling aa: 0.394" ar: 0.2D ZD_T11... Face Milling aa: 0.118" ar: 1.0D Side Milling aa: 0.551" ar: 0.2D ZDKT15... Face Milling aa: 0.197" ar: 1.0D Milling Speed Vc (SFM) Feed Per Tooth fz(in/t) Milling Speed Vc (SFM) Feed Per Tooth fz(in/t) Milling Speed Vc (SFM) Feed Per Tooth fz(in/t) Milling Speed Vc (SFM) Feed Per Tooth fz(in/t) Mild Steels, Carbon Steels (1010, 1018) ~180 HB 590 ( ).010 ( ) 590 ( ).005 ( ) 590 ( ).012 ( ) 590 ( ).006 ( ) P Carbon Steels, Alloy Steels (1050, 4140) ~280 HB 590 ( ).008 ( ) 590 ( ).004 ( ) 590 ( ).010 ( ) 590 ( ).005 ( ) Die Steels (H13, D2) ~280 HB 492 ( ).008 ( ) 492 ( ).004 ( ) 492 ( ).010 ( ) 492 ( ).005 ( ) M Stainless Steels(Dry) (304SS, 420SS) Stainless Steels(Wet) (304SS, 420SS) ~250 HB ~250 HB 492 ( ) 262 ( ).007 ( ).007 ( ) 492 ( ) 262 ( ).004 ( ).004 ( ) 492 ( ) 262 ( ).008 ( ).008 ( ) 492 ( ) 262 ( ).005 ( ).005 ( ) K Cast Iron (FC250) ~350 N/mm² Ductile Cast Iron ( ) ~350 N/mm² 590 ( ) 590 ( ).010 ( ).006 ( ) 590 ( ) 590 ( ).005 ( ).005 ( ) 590 ( ) 590 ( ).012 ( ).008 ( ) 590 ( ) 590 ( ).006 ( ).006 ( ) N Aluminum Alloys (6061, 7075) ~13% Si 984 ( ).012 ( ) 984 ( ).006 ( ) 984 ( ).014 ( ) 984 ( ).007 ( ) S Heat Resistant Alloys (Inconel 718) Titanium Alloy (Ti-6Al-4V) (82-196) 131 (98-393).006 ( ).007 ( ) 114 (82-196) 131 (98-393).004 ( ).004 ( ) 114 (82-196) 131 (98-393).008 ( ).009 ( ) 114 (82-196) 131 (98-393).004 ( ).004 ( ) Pre-hardened Steel (P20, Stavax) HrC 328 ( ).007 ( ) 328 ( ).004 ( ) 328 ( ).008 ( ) 328 ( ).005 ( ) H Die Cast Steels (A2, S7) HrC 262 ( ).005 ( ) 262 ( ).003 ( ) 262 ( ).006 ( ) 262 ( ).004 ( ) Hardened Steels (D2) HrC 196 ( ).004 ( ) 196 ( ).002 ( ) 196 ( ).005 ( ) 196 ( ).003 ( ) OSG PHOENIX -PSE Recommended Materials by Application Insert Grade Chip Breaker Coolant P M K N S H CK010 NM XP3035 GL GM XP2040 GL GM Yes XC1015 GM XC5035 SM Yes XC5040 SM Yes GL:Light Cutting GM:Medium Cutting NM:Aluminum SM:Heat Resistant Alloy good best 16

17 -PSE 90 Shoulder Cutter OSG PHOENIX -PSE Maximum Ramping Angle (E) P E D1 D0 Max./Min. D1 ZD_T11... ZDKT15... фd1 (in) Ramping Angle E Helical Milling(in) Helical Angle Ramping Angle Helical Milling(in) P E D0 Min. D0 Max. D0 Min. D0 Max Helical Angle P

18 90 Shoulder Cutter -PSE Processing Data Inconel 718 (45HRC) Long tool life in Inconel 718 Tool PSE11R032SS32-5S Competitor Insert (grade) ZDKT11T308ER-SM(XC5040) Coated Carbide Chip PSE Photo of tool after milling 1.5m Competitor Work Material Inconel 718 (45HRC) Cutting Speed 30m/min(298min -1 ) 25m/min(248min -1 ) Feed 120mm/min(0.08mm/t) 80mm/min(0.08mm/t) Depth of Cut ap=1mm ae=20mm ap=1mm ae=20mm Coolant Machine Water Soluble Vertical Machining Center OSG PHOENIX -PSE was able to mill at conditions that were 50% higher than those for conventional tools. It provided double the durability, wore normally, and was able to continue milling. Processing Data NAK80 (40HRC) Long tool life in NAK80 Tool PSE11R020SS20-3S Competitor Time (h) Insert (grade) ZDKT11T308SR-GL (XP2040) Coated Carbide Chip Work Material NAK80 (40HRC) Cutting Speed 130m/min(2,070min -1 ) Feed 1,400mm/min(0.23mm/t) PSE Depth of Cut Coolant ap=0.3mm ae=10mm Air Blow Competitor Machine Vertical Machining Center Processing Data Face Milling of Machine Parts The competitor tool chipped. The PSE, on the other hand, did not exhibit any chipping, performed stably, and provided approximately double the durability under the same conditions. Tool PSE15R100M Competitor Cutting Amount (cm 3 /min) Insert (grade) ZDKT150508SR-GM(XP2040) Coated Carbide Chip Work Material 304SS Cutting Speed 150m/min(478min -1 ) Feed 720mm/min(0.15mm/t) 500mm/min(0.15mm/t) PSE Depth of Cut Coolant ap=1mm ae=60mm Water Soluble Competitor Machine Horizontal Machining Center Cutting Volume 43.2cm 3 /min 30cm 3 /min This process is consisted of intermittent face milling a surface with multiple holes, and the PSE was able to mill with 1.4 times the efficiency versus the competitor tool. Moreover, it inhibited the generation of heat, reducing the distortion of the workpiece as well as the effects passed on to the subsequent process. 18

19 Button insert end mills and facemills for contour milling applications. Side Milling Slotting Contouring Profile Milling Face Milling List PRC SS (Inch) List PRC SS (Metric) List PRC Bore (Inch) List PRC Bore (Metric)

20 Radius Cutter -PRC Features of OSG PHOENIX -PRC PRC's design eliminates the need for insert clamps, enabling smooth chip evacuation. Improved chip evacuation with wide chip pocket Insert rotation stopper Body relief shape supports 3-dimensional machining Setting to accommodate cutout Back Side 4-Corner type *Only SM breaker The user can select the number of corners to be used by changing the depth of cut setting (4 or 8 corners). 8-Corner type 20

21 -PRC Radius Cutter List PRC SS (Inch) Face Milling P26 Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool Effective No. of Teeth Shank Overall Length Neck Length Applicable Insert D D1 d L L Cyl. PRC10R100SA100-3S PRC10R125SA125-4S RPH_ Shank Normal PRC12R125SA125-2S Short PRC12R150SA125-3S RPH_ PRC16R150SA125-3S RPH_16... Packed: 1pc. 1 2 D D1 d D D1 d L1 L1 L L With coolant hole. With coolant hole. 21

22 Radius Cutter -PRC List PRC SS (Metric) Face Milling P26 Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool Effective No. of Teeth Shank Overall Length D D1 d L L Cyl. Shank Short PRC10R020SS20-2S PRC10R025SS25-3S PRC10R032SS32-4S Cyl. PRC10R020SS20-2L Shank PRC10R025SS25-3L Long PRC10R032SS32-4L PRC12R030SS32-2S Cyl. PRC12R032S032-2S Shank PRC12R032SS32-3S Short PRC12R040SS32-3S PRC12R050SS42-4S Normal PRC12R030SS32-2L Cyl. PRC12R032SS32-2L Shank PRC12R032SS32-3L Long PRC12R040SS32-3L PRC12R050SS42-4L Cyl. PRC16R040SS32-2S Shank PRC16R050SS42-3S Short PRC16R063SS042-4S Cyl. PRC16R040SS32-2L Shank PRC16R050SS42-3L Long PRC16R063SS42-4L Note: This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. Neck Length Applicable Insert RPH_10 RPH_12 RPH_ D D1 d D D1 d L1 L1 L L With coolant hole. With coolant hole. 22

23 -PRC Radius Cutter List PRC Bore (Inch) Face Milling P26 Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool Effective Tool No. Height of Teeth Flange Bore Keyway Keyway Width Depth Applicable Insert D D1 H D2 d3 a b PRC12R200A PRC12R250A Normal PRC12R300A PRC12R400A PRC12R200A PRC12R250A Bore Close PRC12R300A PRC12R400A PRC16R200A PRC16R250A Normal PRC16R300A PRC16R400A Packed: 1pc. RPH_12... RPH_ D2 d3 a b D2 d3 a H H b 3 D1 D With coolant hole. D Without coolant hole. 23

24 Radius Cutter -PRC List PRC Bore (Metric) Face Milling P26 Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool Effective No. of Teeth Tool Height Flange Bore Keyway Width D D1 H D2 d3 a b PRC12R050M PRC12R063M PRC12R080M Normal PRC12R080M PRC12R100M PRC12R100M PRC12R050M PRC12R063M PRC12R080M Bore Close PRC12R080M PRC12R100M PRC12R100M PRC16R050M PRC16R063M PRC16R080M Normal PRC16R080M PRC16R100M PRC16R0100M Note: This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. Keyway Depth Applicable Insert RPH_12... RPH_ b D2 d3 a 3 b D2 d3 a H H With coolant hole. D1 D With coolant hole. D Without coolant hole. 24

25 -PRC Radius Cutter OSG PHOENIX -PRC Inserts Designation No. of Cutting Edges B Insert Size T α EDP Number CK010 XP3035 XP2040 XC1015 XC5035 XC5040 RPHW10T3MOSN RPHW10T3MOEN RPHT10T3MOEN-GL RPHT10T3MOEN-SM RPHT10T3M8EN-SM RPHT10T3MOFN-NM RPHW1204MOSN RPHW1204MOSN RPHT1204MOEN-GL RPHT1204MOEN-SM RPHT1204M8EN-SM RPHT1204MOFN-NM RPHW1605MOSN RPHW1605MOSN RPHT1605MOEN-GL RPHT1605MOEN-SM RPHT1605M8EN-SM RPHT1605MOFN-NM Packed: 10pcs. OSG PHOENIX -PRC Accessories EDP No. Designation Applicable Insert Applicable Cutter Applicable Cutter FS30573A (Torx 10) 1 RPH_10... PRC SS/SFφ20~32 PRC10 SHANK Ø1-1.25" Clamping Screw FS35586 (Torx 15) 2 RPH_12... PRC SS/SF φ32~50 PRC BORE φ32~63 PRC12 SHANK Ø " PRC12 BORE Ø2-4" FS45510 (Torx 20) 3 RPH_16... PRC SS/SF φ40~63 PRC BORE φ50~100 PRC16 SHANK Ø1.5" PRC16 BORE Ø2-4" Power Screw PS1031 (M10 31) 3 RPH_16... PRC BORE φ50 n/a T10-D (Torx 10) 1 RPH_10... PRC SS/SF φ20~32 PRC10 SHANK Ø1-1.25" Wrench T15-D (Torx 15) 2 RPH_12... PRC SS/SF φ32~50 PRC BORE φ32~63 PRC12 SHANK Ø " PRC12 BORE Ø2-4" T20-D (Torx 20) 3 RPH_16... PRC SS/SF φ40~63 PRC BORE φ50~100 PRC16 SHANK Ø1.5" PRC16 BORE Ø2-4" Note: Wrench sold separately. Packed: Clamping Screws = 10 pcs.; Power Screw = 1pc.; Wrench = 1pc. 25

26 Radius Cutter -PRC OSG PHOENIX -PRC Cutting Conditions Insert Size Material Tensile Strength Hardness Milling Speed Vc (SFM) RPH_10... RPH_12... RPH_16... Face Milling Face Milling Face Milling Feed Per Tooth fz (in/t) Depth of Cut aa (in) Feed Per Tooth fz (in/t) Depth of Cut aa (in) Feed Per Tooth fz (in/t) Depth of Cut aa (in) Mild Steels, Carbon Steels (1010, 1018) ~180HB 660 ( ).010 ( ) ( ) ( ) P Carbon Steels, Alloy Steels (1050, 4140) ~280HB 600 ( ).008 ( ) ( ) ( ) Die Steels (H13, D2) ~280HB 495 ( ).008 ( ) ( ) ( ) M Stainless Steels (304SS, 420SS) ~250HB 660 ( ).010 ( ) ( ) ( ) K N Cast Iron (FC250) ~350N/mm² 725 ( ).010 ( ) ( ) ( ) Ductile Cast Iron ( ) ~350N/mm² 495 ( ).008 ( ) ( ) ( ) Aluminum Alloys (6061, 7075) ~13%Si 1980 ( ).016 ( ) ( ) ( ) S Heat Resistant Alloys (Inconel 718) (80-200).006 ( ) ( ) ( ) Titanium Alloy (Ti-6Al-4V) ( ).008 ( ) ( ) ( ) Pre-hardened Steel (P20, Stavax) HrC 395 ( ).006 ( ).059".010 ( ).059".010 ( ).059" H Die Cast Steels (A2, S7) 43-48HrC 270 ( ).006 ( ).039".010 ( ).039".010 ( ).039" Hardened Steels (D2) 50-55HrC 200 ( ).006 ( ).020".010 ( ).020".010 ( ).020" OSG PHOENIX -PRC Recommended Materials by Application Insert Grade Chip Breaker Coolant P M K N S H CK010 NM XP3035 GL GM XP2040 GL GM Yes XC1015 GM XC5035 SM Yes XC5040 SM Yes GL:Light Cutting GM:Medium Cutting NM:Aluminum SM:Heat Resistant Alloy good best 26

27 -PRC Radius Cutter OSG PHOENIX -PRC Maximum Ramping Angle (E) RPH_10... RPH_12... RPH_16... Diameter Ramping Angle Helical Milling Ramping Angle Helical Milling Ramping Angle Helical Milling D1 E D 0 Min D 0 Max E D 0 Min D 0 Max E D 0 Min D 0 Max P D1 E D0 Max./Min. D1 27

28 Radius Cutter -PRC Processing Data Inconel 718 (45HRC) Long tool life in Inconel 718 Tool PRC12R050M22-5 Competitor The competitor tool broke extensively after milling 2 meters, with damages extending to other corners, making the tool unusable. In contrast, the PRC was able to mill 10 meters, resulting in a considerably longer tool life. Insert (grade) RPHT1204MOEN-SM(XC5035) Coated Carbide Chip Work Material Inconel 718 (45HRC) Cutting Speed 40m/min(255min -1 ) 60m/min(382min -1 ) Feed 270mm/min(0.21mm/t) 270mm/min(0.14mm/t) Depth of Cut Coolant Machine ap=0.5mm ae=30mm Water Soluble Horizontal Machining Center Durability 10m 2m Photo of insert after milling 2m PRC Competitor Processing Data - Tool Life Comparison Rough Milling of Parts Tool PRC12R050M22-5 Competitor A, B, C, D Milling Length (m) Insert (grade) RPHT1204MOEN-GL(XP2040) Coated Carbide Chip Work Material 304SS PRC 67.2m Cutting Speed 100m/min(637min -1 ) Feed 800mm/min(0.25mm/t) Competitor A Depth of Cut Coolant Machine ap=1mm ae=25mm Water Soluble Horizontal Machining Center Competitor B Competitor C Photo of PRC inserts after milling 67.2m Competitor D Products were compared in the rough milling of parts under identical conditions. Competitor tools resulted in premature chipping and breakage, but the PRC wore normally, with 1.7 times the durability versus the competition! 28

29 High feed end mills and facemills for maximum metal removal rates in a variety of milling applications. Face Milling Side Milling Slotting Contouring Profile Milling List PHC SS (Inch) List PHC SS (Metric) List PHC Bore (Inch) List PHC Bore (Metric)

30 High Feed Radius Cutter -PHC Ideal Configuration for Rough Milling Economical four-corner type A breaker shape that enhances cutting performance while ensuring the rigidity of the cutter Processing Data PHC (Ø50) Cutting force is reduced by changing the depth of cut (ae) Tool PHC09R050M22-5 PHC12R050M22-4 Insert (grade) SDMT09T308SR-GM (XP3035) SXMT120410SR-GM (XP3035) Work Material 1050 Steel Cutting Speed 180m/min (1,150min -1 ) Feed Depth of Cut Width of Cut Coolant Machine 5,000mm/min ap=1mm ae=5,10,20,30,35mm 200mm Dry Vertical Machining Center Number of flutes making simultaneous contact through changes in the depth of cut (ae) 5mm 10mm 20mm 30mm 35mm PHC PHC The PHC exhibited a lower cutting force compared to the competitor s product! Proper tool selection PHC 09 Multiple cutters for highly efficient milling PHC 12 For milling intermittently or with a long tool projection Even if the depth of cut (ae) is increased for the PHC09 with cross pitch, the design of the cutting edge suppresses the cutting force. This suppresses the load and vibrations imparted on the machine, enabling high efficiency machining. 30

31 -PHC High Feed Radius Cutter List PHC SS (Inch) P36 Face Milling Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool Effective No. of Teeth Shank Overall Length Neck Length D D1 d L L Normal PHC09R100SA100-2S Cylindrical Shank Short Close Normal PHC09R100SA100-3S PHC09R125SA125-3S PHC12R125SA125-2S PHC12R150SA125-3S Normal PHC09R100FA100-2S Weldon Close PHC09R100FA100-3S Shank PHC09R125FA125-3S Short Normal PHC12R125FA125-2S PHC12R150FA125-3S Packed: 1pc. Applicable Insert SDMT09... SXMT12... SDMT09... SXMT D D1 d D D1 d L1 L1 L L With coolant hole. With coolant hole. 31

32 High Feed Radius Cutter -PHC List PHC SS (Metric) P36 Face Milling Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool 1 2 Effective No. of Teeth Shank Overall Length Neck Length D D1 d L L Normal PHC09R025SS25-2S Close PHC09R025SS25-3S PHC09R028SS25-3S Cyl. PHC09R030SS32-3S Shank Short PHC09R032SS32-3S Normal PHC09R035SS32-3S PHC09R040SS32-4S PHC09R040SS42-4S Normal PHC09R025SS25-2L Close PHC09R025SS25-3L PHC09R028SS25-3L Cyl. PHC09R030SS32-3L Shank Normal Long PHC09R032SS32-3L PHC09R035SS32-3L Close PHC09R040SS32-4L Normal PHC09R040SS42-3L PHC09R025SS25-2LL PHC09R028SS25-2LL Cyl. PHC09R030SS32-2LL Shank Normal Extra-Long PHC09R032SS32-2LL PHC09R035SS32-2LL PHC09R040SS42-2LL PHC12R030SS32-2S PHC12R032SS32-2S Cyl. PHC12R035SS32-3S Shank Normal PHC12R040SS32-3S Short PHC12R040SS42-3S PHC12R050SS42-4S PHC12R063SS42-5S PHC12R030SS32-2L PHC12R032SS32-2L Cyl. PHC12R035SS32-3L Shank Normal PHC12R040SS32-3L Long PHC12R040SS42-3L PHC12R050SS42-4L PHC12R063SS42-5L PHC12R030SS32-2LL Cyl. PHC12R032SS32-2LL Shank Normal Extra-Long PHC12R035SS32-2LL PHC12R040SS42-2LL Note: This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. Applicable Insert SDMT09 SXMT12 D D1 d D D1 d L1 L1 L L With coolant hole. With coolant hole. 32

33 -PHC High Feed Radius Cutter List PHC Bore (Inch) Face Milling P36 Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool Effective No. of Teeth Tool Height Flange Bore Keyway Width D D1 H D2 d3 a b PHC09R200A PHC09R250A PHC12R200A Bore Close PHC12R250A PHC12R300A PHC12R400A Packed: 1pc. Keyway Depth Applicable Insert SDMT09... SXMT b D2 d3 a H D1 D With coolant hole. Processing Data Rough Milling of Die-Casting Dies Tool PHC09R050M22-5 Competitor Insert (grade) SDMT09T308SR-GM(XP2040) Coated Carbide Chip 0 Milling Length (m) Work Material SKD61(48HRC) Cutting Speed 80m/min(510min -1 ) 110m/min(700min -1 ) PHC Feed 1,360mm/min(0.53mm/t) 800mm/min(0.28mm/t) Depth of Cut ap=0.5mm ae=25mm Competitor Coolant Machine Air Blow Horizontal Machining Center Due to its low-resistance edge form, the PHC was able to mill at 1.7 times the efficiency versus the competitor tool, and achieved 1.4 times the durability. Additionally, the heat generated by the conventional tool created a distortion in the workpiece, while the PHC was able to improve the process by suppressing the generation of heat. 33

34 High Feed Radius Cutter -PHC List PHC Bore (Metric) Face Milling P36 Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Designation Tool Effective No. of Teeth Tool Height Flange Bore Keyway Width Keyway Depth D D1 H D2 d3 a b PHC09R040M PHC09R050M PHC09R050M PHC09R063M PHC09R063M PHC12R040M PHC12R050M Bore Close PHC12R050M PHC12R063M PHC12R063M PHC12R080M PHC12R080M PHC12R100M PHC12R100M Note: This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. Applicable Insert SDMT09... SXMT D2 d3 a H b D1 With coolant hole. D With coolant hole. 34

35 -PHC High Feed Radius Cutter OSG PHOENIX -PHC Inserts Designation No. of Cutting Edges AxB T Insert Size EDP Number b XP3035 XP2040 XC1015 XC5035 XC5040 SDMT09T308SR-GM SDMT09T308ER-SM SXMT120410SR-GM SXMT120410ER-SM Packed: 10pcs. α R OSG PHOENIX -PHC Accessories EDP No. Designation Applicable Insert Applicable Cutter Applicable Cutter Clamping Screw FS35572 (Torx 15) 1 SDMT FS35586 (Torx 15) PHC SS/SF φ28~40 PHC SS/SF φ25 PHC09 SHANK Ø1" PHC09 SHANK Ø1.25" PHC09 BORE Ø2-2.5" FS45510 (Torx 20) 2 SXMT12... PHC SS/SF φ32~63 PHC BORE φ40~100 PHC12 SHANK Ø " PHC12 BORE Ø2-4" Power Screw PS0830 (M8 30) 1 SDMT SXMT12... PHC BORE φ40 n/a Wrench T15-D (Torx 15) 1 SDMT T20-D (Torx 20) 2 SXMT12... Note: Wrench sold separately. Packed: Clamping Screws = 10 pcs.; Power Screw = 1pc.; Wrench = 1pc. PHC SS/SF φ25~40 PHC BORE φ40~63 PHC SS/SF φ32~63 PHC BORE φ40~100 PHC09 SHANK Ø1-1.25" PHC09 BORE Ø2-2.5" PCH12 SHANK Ø " PHC12 BORE Ø2-4" 35

36 High Feed Radius Cutter -PHC OSG PHOENIX -PHC Cutting Conditions Insert Size SDMT09... SXMT12... Material Tensile Strength Hardness Milling Speed Vc (SFM) Feed Per Tooth fz (in/t) Face Milling Depth of Cut aa (in) Feed Per Tooth fz (in/t) Face Milling Depth of Cut aa (in) L/D = 2 L/D = 3 L/D = 4 L/D = 2 L/D = 3 L/D = 4 Mild Steels, Carbon Steels (1010, 1018) ~180 HB 590 ( ).032 ( ) ( ) P Carbon Steels, Alloy Steels (1050, 4140) ~280 HB 590 ( ).032 ( ) ( ) Die Steels (H13, D2) ~280 HB 590 ( ).032 ( ) ( ) M Stainless Steels (304SS, 420SS) ~250 HB 393 ( ).020 ( ) ( ) K Cast Iron (FC250) ~350 N/mm² 656 ( ).040 ( ) ( ) Ductile Cast Iron ( ) ~350 N/mm² 590 ( ).035 ( ) ( ) S Heat Resistant Alloys (Inconel 718) - 98 (82-196).016 ( ) ( ) Titanium Alloy (Ti-6Al-4V) ( ).020 ( ) ( ) Pre-hardened Steel (P20, Stavax) HrC 393 ( ).020 ( ) ( ) H Steel for Die Casting (A2, S7) HrC 295 ( ).016 ( ) ( ) Hardened Steels (D2) HrC 196 ( ).012 ( ) ( ) OSG PHOENIX -PHC Recommended Materials by Application Insert Grade Chip Breaker Coolant P M K S H XP3035 GM XP2040 GM Yes XC1015 GM XC5035 SM Yes XC5040 SM Yes GL:Light Cutting GM:Medium Cutting NM:Aluminum SM:Heat Resistant Alloy good best 36

37 -PHC High Feed Radius Cutter OSG PHOENIX -PHC Maximum Ramping Angle (E) SDMT09... SDMT12... Diameter Ramping Angle Helical Milling Helical Angle Ramping Angle Helical Milling Helical Angle D1 E D 0 Min D 0 Max P E D 0 Min D 0 Max P P D1 E D0 Max./Min. D1 Flute shape definitions for the purpose of creating a program Insert Size R ap Max rt z R SDMT SXMT For machining purposes, create machining programs for the respective simulated R radius cutters. rt Max. Z 37

38 High Feed Radius Cutter -PHC Processing Data Rough Milling of Die-Casting Dies Tool PHC09R063M22-6 Competitor Milling Length (m) Insert (grade) SDMT09T308SR-GM(XP2040) Coated Carbide Chip Work Material DAC55(48HRC) PHC STILL RUNNING! Cutting Speed 75m/min(379min -1 ) 118m/min(596min -1 ) Competitor Feed 1,250mm/min(0.55mm/t) 600mm/min(0.25mm/t) Depth of Cut Coolant Length of Tool Extension ap=0.7mm ae=25.5mm Air Blow 145mm The OSG PHOENIX -PHC was able to double the efficiency versus the competitor, while doubling the durability. Due to its low-resistance construction, it minimizes heat generation, resulting in a stable discharge of brownish chips. Consistent Chips Machine Vertical Machining Center Processing Data Rough Milling of Blades Tool PHC09R032SS32-3S Competitor Number of Processed Workpiece (m) Insert (grade) SDMT09T308ER-SM(XC5040) Coated Carbide Chip Work Material SUS630 PHC Cutting Speed 80m/min(796min -1 ) Feed 800mm/min(0.33mm/t) Competitor Depth of Cut ap=0.5mm ae= 32mm Coolant Machine Water Soluble Vertical Machining Center PHC Competitor A blade was rough-milled under the same conditions for comparison. The PHC provided 1.75 times the durability, and milled in a stable manner with inserts exhibiting normal wear. Processing Data Rough Milling of Plastic Dies Tool PHC12R063M22-5 Competitor 0 Milling Length (m) Insert (grade) SXMT120410SR-GM(XP2040) Coated Carbide Chip Work Material HPM7(33HRC) PHC Cutting Speed 100m/min(505min -1 ) Feed Depth of Cut Coolant Machine 2,500mm/min(1mm/t) ap=1.5mm ae=40mm Air Blow Vertical Machining Center Competitor The competitor tool chipped prematurely, but the PHC exhibited minimum resistance, inhibiting chipping and allowing it to mill three times the distance under the same conditions. 38

39 Deep feed radius end mills and facemills for deeper depths of cut versus conventional high-feed cutters. Face Milling Side Milling Slotting Contouring Profile Milling List 6420 PDR Shank (Metric) List 6450 PDR Bore (Metric)

40 Deep Feed Radius Cutter -PDR Solves Traditional Machining Problems Issues with traditional high efficiency cutting tools There is no radius tool that can perform large depths of cut. Large variances in removal damage the tool. The depth of cut is so small with 3D contours that air cutting is common. Depth of cut is needed... but we don t want to reduce efficiency. Current Method: High feed cutter taking small depths of cut. Feature Variable negative form for edge rigidity Benefit Prevents breakage Feature Spiral tool form Benefit Reduces cutting force Grade Coating Feature A cutting tool capable of finish milling thanks to the wiping edge Ideal chip formation when depth of cut is between 2-5mm (Corner Radius 10) A cutting tool capable of side milling Bottom relief (3.5mm) prevents rough surfaces Body rigidity has been increased because of the enlarged support area Uses double clamping XP3930 PVD Heat resistant Wear resistant The OSG PHOENIX -PDR can cut what was until now considered the work of ball end mills In heavy roughing (contoured machining), machining steps become larger based on the depth of cut. Usually, the effect on the next cutting tool is great, and as machining processes are added, the overall production time increases. However, the tool form of the OSG PHOENIX -PDR is designed to increase the removal and leave stepovers similar to ball end mills while still maintaining the rigidity of a radius end mill. Ball vs. Radius Tool Rigidity Larger pick feeds for improved machining effciency 40

41 -PDR Deep Feed Radius Cutter List 6420 PDR SS (Metric) P42 Face Milling Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Description Tool OAL Corner Radius Neck Neck Length Shank No. of Teeth Max. Depth of Cut D L R d1 Lb d z Aa max Cyl. Shank PDR20R040SS42-2S Short Normal PDR20R050SS42-3S Cyl. Shank PDR20R040SS42-2L Long Normal PDR20R050SS42-3L Packed: 1pc. List 6450 PDR Bore (Metric) P42 Face Milling Side Milling Slotting Contouring Profile Milling EDP No. Body Teeth Description Tool Tool Height Corner Radius Bore (mm/ inch) Neck Length Bore Length No. of Teeth Max. Depth of Cut D H R d L1 L3 z Aa max PDR20R063M PDR20R063M Bore PDR20R080M / (for inch Normal PDR20R080M / arbors) PDR20R100M / PDR20R100M / PDR20R125M / PDR20R063M PDR20R063M Bore PDR20R080M (for Normal PDR20R080M metric PDR20R100M arbors) PDR20R100M PDR20R125M Packed: 1pc. List 6420 List

42 Deep Feed Radius Cutter -PDR OSG PHOENIX -PDR Inserts Designation Number of Cutting Edges AxB T Insert Size α 1 α 2 R EDP Number ADMT PDR-GM Packed: 10pcs. b XP3930 OSG PHOENIX -PDR Accessories EDP No. Description Clamping Screw T-Handle Wrench CSPB-5 (Torx 20) Screw IP-T (Torx 20IP) Wrench Metal Weight Set (Washer) CSY-20 Metal Weight Set OSG PHOENIX -PDR Cutting Conditions Insert Size Material Tensile Strength Hardness Milling Speed Vc (SFM) Feed Per Tooth fz (in/t) PDR SS Face Milling Depth of Cut aa (in) OAL=120 OAL=170 Feed Per Tooth fz (in/t) PDR BORE Face Milling Depth of Cut aa (in) OAL=100 OAL=200 OAL=300 OAL=400 Mild Steels, Carbon Steels (1010, 1018) ~180 HB 590 ( ).027 ( ) ( ) P Carbon Steels, Alloy Steels (1050, 4140) ~280 HB 590 ( ).027 ( ) ( ) Die Steels (H13, D2) ~280 HB 495 ( ).024 ( ) ( ) K Cast Iron (No. 35 B) ~350 N/mm² 590 ( ).031 ( ) ( ) Ductile Cast Iron ( ) ~350 N/mm² 495 ( ).027 ( ) ( ) OSG PHOENIX -PDR Recommended Materials by Application Insert Grade Chip Breaker Coolant P K XP3930 GM GM:Medium Cutting good best OSG PHOENIX -PDR Maximum Ramping Angle (E) Diameter Ramping Angle Helical Milling Helical Angle D1 E D 0 Min D 0 Max P

43 High precision indexable finish ballnose end mills for superior surface finish and tool life. High Accuracy Long Tool Life High Precision Finish Profile Milling List PFB (Inch) List PFB (Metric)

44 Finishing Ball End Mill -PFB OSG PHOENIX -PFB Features The high precision mounting of the insert into the body enables a superior milling surface and long tool life. PFB-SP The spiral edge form handles a wide range of work materials. The combination of the spiral edge form and the superior coating enables this tool to finish-mill at high-speeds in a wide range of work materials. PFB-D Employs a spiral edge form for outstanding sharpness. Amazing durability when machining graphite, copper, aluminum, MMC, and carbon fiber composite material! High insert radius precision. XP3320 Grade A carbide material with a superior balance of wear resistance and anti-chipping properties. Oxidation temperature 1,300 C, coating hardness 3,500HV, long tool life achieved during high-speed, high-efficiency machining. XC4505 Grade Utilizes a special carbide material for diamond coating A sharp edge is attained through the combination of our high-level grinding techniques and leading diamond coating technology. Heat resistant coating Wear resistant coating OSG PHOENIX -PFB Body Features and Applications The carbide shank inhibits chattering and produces a favorable milling surface even when machining with a long projection length. High precision and long tool life are possible even when milling at high speeds. The steel shank achieves superior cost performance when working with relatively short projection lengths. Carbide Shank Steel Shank 44

45 -PFB Finishing Ball End Mill List PFB (Inch) P48 Profile Milling Steel Shank Carbide Shank Tool Tool Overall Neck Shank Shank Neck EDP No. Body Rad. Length Length Designation L/D No. of Length (in) (in) (in) (in) Ratio Teeth (in) (in) (in) D R L l1 d l2 d PFB-R0375SS0375-S Cyl. PFB-R0500SS0500-S Shank PFB-R0625SS0625-S Steel PFB-R0750SS0750-S PFB-R1000SS1000-S PFB-R0375SS0375-LL650CS Cyl. PFB-R0500SS0500-LL700CS Shank PFB-R0625SS0625-LL750CS Carbide PFB-R0750SS0750-LL900CS PFB-R1000SS1000-LL1050CS Packed: 1pc. List PFB (Metric) P48 Profile Milling Steel Shank Carbide Shank EDP No. Body Designation Tool Tool Overall Neck Shank Shank Neck Rad. Length Length L/D No. of Length (in) (in) (in) (in) Ratio Teeth (in) (in) (in) D R L l1 d l2 d PFB-R080SS08-S PFB-R100SS10-S Cyl. PFB-R120SS12-S Shank PFB-R160SS16-S Steel PFB-R200SS20-S PFB-R250SS25-S PFB-R300SS32-S PFB-R080SS08-LL140CS PFB-R100SS10-LL150CS Cyl. PFB-R120SS12-LL160CS Shank PFB-R160SS16-LL200CS Carbide PFB-R200SS20-LL240CS PFB-R250SS25-LL260CS PFB-R300SS32-LL290CS Note: This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. R D d d2 l1 l2 L 45

46 Finishing Ball End Mill -PFB OSG PHOENIX -PFB Inserts Appearance Designation Specification Packed: 1pc. No. of Cutting Edges Dc Insert Size R T EDP Number H XP3320 XC4505 PFB0375-SP PFB0500-SP Ground Spiral PFB0625-SP PFB0750-SP PFB1000-SP PFB0375-D PFB0500-D Spiral PFB0625-D (Diamond PFB0750-D Coated) PFB1000-D Appearance Designation Specification No. of Cutting Edges Dc Insert Size R T OSG PHOENIX -PFB Accessories EDP Number H XP3320 XC4505 PFB080-SP PFB100-SP PFB120-SP Ground Spiral PFB160-SP PFB200-SP PFB250-SP PFB300-SP PFB080-D PFB100-D PFB120-D Spiral PFB160-D (Diamond PFB200-D Coated) PFB250-D PFB300-D Packed: 1pc. Note: This is a non-stock standard. Please contact OSG for availability and delivery. Appearance EDP No. Designation Applicable Insert Clamping Screw Packed: 1pc. Rec'd Tightening Torque FS25669RB Ø8mm 1Nm FS30686RB Ø.375" / Ø10mm 1.2Nm FS35610RB Ø.500" / Ø12mm 2Nm FS40613RB Ø.625" / Ø16mm 3Nm FS50615RB Ø.750" / Ø20mm 5Nm FS60620RB Ø1" / Ø25mm 5Nm FS80624RB Ø30mm 6Nm Appearance EDP No. Designation Applicable Insert T7-D Ø8mm T8-D Ø.375" / Ø10mm T10-D Ø.500" / Ø12mm Wrench T15-D Ø.625" / Ø16mm T20-D Ø.750"-1" / Ø20-25mm T30-D Ø30mm Note: Wrench sold separately. Packed: 1pc. 46

47 -PFB Finishing Ball End Mill OSG PHOENIX -PFB Actual Cutting Diameter Actual cutting diameter is based on cutting depth Depth of Cut aa Actual Cutting Diameter (Øde) ØDc ØDc ØDc ØDc ØDc ØDc ØDc 0.315" 8 mm 0.375" 10 mm 0.500" 12 mm 0.625" 16 mm 0.750" 20 mm 1.000" 25 mm 1.181" 30 mm How to determine actual cutting diameter: De=2 a a(d c-a a) OSG PHOENIX -PFB Recommended Width of Cut & Surface Roughness Tool Dia ØDc Width of Cut ar Surface Finish h Surface Finish, h Width of Cut, ar 47

48 Finishing Ball End Mill -PFB OSG PHOENIX -PFB-SP Cutting Conditions Material Tensile Strength Hardness Milling Speed Vc (SFM) Depth of Cut aa (in) ф0.312 (8mm) Feed Per Tooth fz (in/t) ф (10-12mm) ф (16-20mm) ф (25-30mm) Mild Steels, Carbon Steels (1010, 1018) ~180HB 985 ( ) 0.02Dc P Carbon Steels, Alloy Steels (1050, 4140) ~280HB 985 ( ) 0.02Dc Die Steels (H13, D2) ~280HB 820 ( ) 0.02Dc M Stainless Steels (304SS, 420SS) ~250HB 820 ( ) 0.02Dc K Cast Iron (FC250) Ductile Cast Iron ( ) ~300N/mm ( ) 0.02Dc ~600N/mm ( ) 0.02Dc N Aluminum Alloys (6061, 7075) Copper Alloys (C1100) ~13%Si 1640 ( ) 0.03Dc ( ) 0.03Dc S Heat Resistant Alloys (Inconel 718) Titanium Alloy (Ti-6Al-4V) 165 (65-260) 0.015Dc ( ) 0.020Dc Pre-hardened Steel (P20, Stavax) 40~43HRC 655 ( ) 0.015Dc H Die Cast Steels (A2, S7) 43~48HRC 590 ( ) 0.015Dc Hardened Steels (D2) 50~60HRC 490 ( ) 0.01Dc OSG PHOENIX -PFB-D Cutting Conditions Material Tensile Strength Hardness Milling Speed Vc (SFM) Depth of Cut aa (Inch) ф0.312 (8mm) Feed Per Tooth fz (in/t) ф (10-12mm) ф (16-20mm) ф (25-30mm) N Graphite 1640 ( ) 0.03Dc Carbon Fiber Reinforced Plastic 1310 ( ) 0.03Dc

49 -PFB Finishing Ball End Mill Processing Data Wear Comparison Test Tool Insert (grade) Work Work Material Overall Length PFB-R200SS20-S160 PFB200-SP (XP3320) Blade Sample Model SUH600 Steel 110mm Time 70 minutes 140 minutes Milling Length 100m 200m PFB Milling Speed 94m/min(1,500min -1 ) Feed 2,000mm/min(0.67mm/t) Depth of Cut ap=0.2mm Pf=1mm Wear amount Milling Method Machine Machine Profiling Milling Water Soluble Vertical Machining Center Competitor Wear amount R300 Workpiece top surface 49

50 Finishing Ball End Mill -PFB Processing Data Stable Milling in 1050 Steel Tool PFB-R200SS20-S160 Insert (grade) PFB200-SP (XP3320) Work Sample Model PFB Competitor D Work Material Overall Length 1050 Steel 80mm Good Finish Has Burrs Milling Speed 500m/min(8,000min -1 ) Feed Depth of Cut Milling Method Machine Machine 3,200mm/min(0.2mm/t) ap=0.3mm Pf=0.3mm Profiling Milling Water Soluble Horizontal Machining Center The PFB Had Better Surface Finish than All Competitors for Total Process Milling Method Flat Face Profiling Milling Method Curve Profiling Milling Method Slant Profiling Tool RZ Competitor A Competitor B Competitor C Competitor D Tool RZ Competitor A Competitor B Competitor C Competitor D Tool Competitor A Competitor B Competitor C Competitor D RZ

51 High performance indexable drill series. High Rigidity High Durability Stable, Efficient Drilling in Stacked Plates and Angled Surfaces Drilling List PHP (Metric)

52 High Performance Drill -PHP Features of OSG PHOENIX -PHP Unique PHP Design Supports a Variety of Drilling Operations Insert Arrangement PHP Point angle shape reduces bite resistance Balanced arrangement to achieve high efficiency machining The center and the peripheral edge of the same insert can be used, simplifying insert management Ideal Flute Form Controls the flow of chips Point Angle Shape Increases the Machining Range High Rigidity Improves Tool Durability Inclined plane Cast surface Stacked sheets Processing Data The Stable Torque The stable torque minimizes the load imparted on the machine. Tool Insert(grade) PHP210FS25M07-3D SCMT DM(XP9040) Minimum Vibration, Stable Machining PHP Excessive Vibration Competitor A Excessive Vibration Competitor B Work Material 1050 Steel Cutting Speed 150m/min (2,275min -1 ) Feed Depth of Hole Coolant Machine 341mm/min (0.15mm/rev) 50mm Water Soluble(Internal) Horizontal Machining Center 52

53 -PHP High Performance Drill List PHP (Metric) P55 Drilling EDP No. Body Designation Tool Overall Length Flute Length Shank Shank Length Applicable Insert Dc L I Ds ls PHP140FS20M04-3D PHP145FS20M04-3D PHP150FS20M04-3D PHP155FS20M04-3D PHP160FS20M04-3D PHP165FS20M05-3D PHP170FS20M05-3D PHP175FS25M05-3D PHP180FS25M05-3D PHP185FS25M06-3D PHP190FS25M06-3D PHP195FS25M06-3D PHP200FS25M06-3D PHP205FS25M06-3D PHP210FS25M06-3D PHP215FS25M07-3D PHP220FS25M07-3D PHP225FS25M07-3D PHP230FS25M07-3D Cylindrical Shank PHP235FS32M07-3D PHP240FS32M07-3D PHP245FS32M08-3D PHP250FS32M08-3D PHP255FS32M08-3D PHP260FS32M08-3D PHP265FS32M08-3D PHP270FS32M08-3D PHP280FS32M08-3D PHP290FS32M10-3D PHP300FS32M10-3D PHP310FS32M10-3D PHP320FS32M10-3D PHP330FS40M10-3D PHP340FS40M12-3D PHP350FS40M12-3D PHP360FS40M12-3D PHP370FS40M12-3D PHP380FS40M12-3D PHP390FS40M12-3D PHP400FS40M12-3D Note: This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 1pc. SCMT04 SCMT05 SCMT06 SCMT07 SCMT08 SCMT10 SCMT12 53

54 High Performance Drill -PHP OSG PHOENIX -PHP Inserts Designation No. of Cutting Edges Applicable Cutter A x B Insert Size T α EDP Number R XP9040 XC SCMT DM x SCMT DM x SCMT DM x SCMT DM x SCMT DM x SCMT DM x SCMT DM x Note: This is a non-stock standard. Please contact OSG for availability and delivery. Packed: 10pcs. OSG PHOENIX -PHP Accessories Appearance EDP No. Designation Applicable Insert Clamping Screw Wrench FS18538 (Torx 6) 1 SCMT DM FS20540 (Torx 6) 2 SCMT DM FS22550 (Torx 7) 3 SCMT DM FS25560 (Torx 8) 4 SCMT DM FS30573 (Torx 8) 5 SCMT DM FS35572 (Torx 15) 6 SCMT DM FS45510 (Torx 20) 7 SCMT DM 1 SCMT DM T6-D (Torx 6) 2 SCMT DM T7-D (Torx 7) 3 SCMT DM 4 SCMT DM T8-D (Torx 8) 5 SCMT DM T15-D (Torx 15) 6 SCMT DM T20-D (Torx 20) 7 SCMT DM Note: Wrench sold separately. This is a non-stock standard. Please contact OSG for availability and delivery. Packed: Clamping Screws = 10 pcs.; Wrench = 1pc. 54

55 -PHP High Performance Drill OSG PHOENIX -PHP Cutting Conditions Material Tensile Strength Hardness Drilling Speed Vc (SFM) Feed Rate f (in/rev) Ø14 - Ø20.5 Ø21 - Ø28 Ø29 - Ø34 Ø35 - Ø40 Mild Steels, Carbon Steels (1010, 1018) ~180HB 655 (495~820).004 ( ).005 ( ).007 ( ).010 ( ) P Carbon Steels, Alloy Steels (1050, 4140) ~280HB 525 (330~720).004 ( ).005 ( ).007 ( ).010 ( ) Die Steels (H13, D2) ~280HB 460 (265~590).003 ( ).005 ( ).006 ( ).006 ( ) M K N S Stainless Steels (304SS, 420SS) ~250HB 495 (330~590).003 ( ).004 ( ).006 ( ).007 ( ) Cast Iron (No. 35 B) ~350N/mm (330~590).004 ( ).005 ( ).007 ( ).010 ( ) Ductile Cast Iron ( ) ~350N/mm (265~495).004 ( ).005 ( ).006 ( ).008 ( ) Aluminum Alloys (6061, 7075) ~13%Si 720 (330~2625).004 ( ).005 ( ).007 ( ).010 ( ) Heat Resistant Alloys (Inconel 718) 100 (50~165).002 ( ).002 ( ).003 ( ).004 ( ) Titanium Alloy (Ti-6Al-4V) 195 (100~330).002 ( ).003 ( ).004 ( ).005 ( ) OSG PHOENIX -PHP Recommended Materials by Application Insert Grade Chip Breaker Coolant P M K N S XP9040 DM Y XC9025 DM Y DM: Center Cutting Drill good best 55

56 Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges or chips with bare hands. Stop cutting when the tool becomes dull. Stop cutting operation immediately if you hear any strange sounds. Use correct tools for the operation. Check dimensions to ensure proper selection. Do not modify tools. OSG TAP & DIE, INC. 676 E. Fullerton Avenue Glendale Heights IL FAX: Copyright 2012 OSG Tap & Die, Inc. All rights reserved. Printed in USA. EDP# CA-V3

MFH Micro. Micro Dia. Cutter for High Feed Machining. Low Resistance and Durable Against Chatter for Highly Efficient Machining

MFH Micro. Micro Dia. Cutter for High Feed Machining. Low Resistance and Durable Against Chatter for Highly Efficient Machining Micro Diameter High Feed Mills Micro Dia. Cutter for High Feed Machining Low Resistance and Durable Against Chatter for Highly Efficient Machining Shortens Rough Machining Times Replaces Solid End Mills

More information

PSTW. 6-corner shoulder cutter series. Volume 2

PSTW. 6-corner shoulder cutter series. Volume 2 6-corner shoulder cutter series Volume KEY FEATURES: PHOENIX Positive rake angle geometry 6,55mm Economical cutting edges per side (total of 6) Flat cutting edge for excellent surface finish Chip pocket

More information

Keeping the Customer First. Tungaloy Catalogue TE0707-E2. Cutting Tools.

Keeping the Customer First. Tungaloy Catalogue TE0707-E2. Cutting Tools. Keeping the Customer First Tungaloy Catalogue TE0707-E2 2007 Cutting Tools www.tungaloy-eu.com Selection Guides List of... 410 Selection Guides... 412 Specifications Solid Carbide s For High Speed Deep

More information

TOOLS NEWS B055E Update. Multi-functional Indexable Cutter APX3000/4000. A new generation of high performance cutters.

TOOLS NEWS B055E Update. Multi-functional Indexable Cutter APX3000/4000. A new generation of high performance cutters. TOOLS NEWS 2014.01 Update B055E Multi-functional Indexable Cutter APX3000/4000 A new generation of high performance cutters. Multi-functional milling Cutter APX3000/4000 Multi functional The APX is highly

More information

Vol 2. Carbide Flat Drills Designed for Various Applications EXOCARB ADF ADF-2D

Vol 2. Carbide Flat Drills Designed for Various Applications EXOCARB ADF ADF-2D Carbide Flat Drills Designed for Various Applications EXOCARB ADF Vol 2 Cutting Data Improved Cutting Edge for reduced cutting forces and smaller chip size. Wide Chip Room for superior chip evacuation.

More information

4JER 4JER. For Superalloy Machining. High Efficiency and Stable Machining for Heat Resistant Alloys such as Inconel.

4JER 4JER. For Superalloy Machining. High Efficiency and Stable Machining for Heat Resistant Alloys such as Inconel. Solid End Mill For Superalloy Machining High Efficiency and Stable Machining for Heat Resistant Alloys such as Inconel Resistant to Breakage and Capable of Stable and Trochoidal Machining Long Tool Life

More information

Nickel Alloy Solutions

Nickel Alloy Solutions Industry Solutions for Nickel Materials & Hardened Vol 3 Nickel Solutions Nickel Solutions Index Nickel Solutions CONTENTS EXOPRO WHONi 4 Features & Benefits 5 Cutting Data 6 List 5950Ni 8 List 5955Ni

More information

4JER 4JER. For superalloy machining. High efficiency and stable machining for heat resistant alloys such as Inconel.

4JER 4JER. For superalloy machining. High efficiency and stable machining for heat resistant alloys such as Inconel. Solid end mill For superalloy machining High efficiency and stable machining for heat resistant alloys such as Inconel Resistant to breakage and capable of stable slotting and trochoidal machining Long

More information

TOOL NEWS B055A Update. Multi-functional Indexable Cutter APX3000/4000. Holder Expansion. A new generation of high performance cutters.

TOOL NEWS B055A Update. Multi-functional Indexable Cutter APX3000/4000. Holder Expansion. A new generation of high performance cutters. TOOL NEWS 2015.11 Update Multi-functional Indexable Cutter APX3000/4000 B055A Holder Expansion A new generation of high performance cutters. Multi-functional Indexable Cutter APX3000/4000 Multi functional

More information

RD-SAF Face milling and profiling cutter with positive round inserts

RD-SAF Face milling and profiling cutter with positive round inserts RD-SAF Cutter program, RD 2, RD 6, RD 20 ødm (CM) m l 2 ødm m B ød c ød c Morse taper Arbor mounting D c D 3 Max. dm m l 2 l 3 B F Z Nb of inserts Coolant channels Morse taper RD-2/032-03-CM3-080 20.00

More information

The best of both worlds

The best of both worlds The best of both worlds CoroMill 210 the ultimate roughing cutter for modern machining techniques Use CoroMill 210 for plunge milling to mill away large volumes of metal or for high feed milling of flat

More information

High-Performance Solid Carbide End Mills Hard Materials

High-Performance Solid Carbide End Mills Hard Materials High-Performance Solid Carbide Hard Materials..................................A39 A50 Series 7S05 Lists 7S05 7S15 7S25 Vision Plus..........................A40 Series 7S5F Vision Plus...........................A41

More information

High Performance Varibale Index End Mills for Difficult to Machine Materials HY-PRO CARB VGX. Vol 7

High Performance Varibale Index End Mills for Difficult to Machine Materials HY-PRO CARB VGX. Vol 7 High Performance Varibale Index End Mills for Difficult to Machine Materials HY-PRO CARB VGX Vol 7 Technical Data Chatter free, high performance machining! The HY-PRO CARB VGx End Mill Series from OSG

More information

WJX. Series. Improved Sharpness and Stability to Achieve High Efficiency Machining TOOL NEWS. Double-sided Insert Type High Feed Radius Milling Cutter

WJX. Series. Improved Sharpness and Stability to Achieve High Efficiency Machining TOOL NEWS. Double-sided Insert Type High Feed Radius Milling Cutter TOOL NEWS B235G Double-sided Insert Type High Feed Radius Milling Cutter WJX Series New Product Improved Sharpness and Stability to Achieve High Efficiency Machining WJX Series High feed radius milling

More information

Jongen UNI-MILL VHC milling cutter

Jongen UNI-MILL VHC milling cutter Jongen Werkzeugtechnik Jongen UNI-MILL VHC milling cutter Trochoidal milling at the highest level Jongen UNI-MILL VHC milling cutter Static and dynamic "trochoidal milling" is a combination of circular

More information

Super Radius Mill Four Corners. ASRF mini type. Super Radius Mill Four Corners ASRF mini. New Product News No.1501E

Super Radius Mill Four Corners. ASRF mini type. Super Radius Mill Four Corners ASRF mini. New Product News No.1501E Super Radius Mill Four Corners ASRF mini type Super Radius Mill Four Corners ASRF mini New Product News No.1501E-5 2017-10 New proposal to reduce cost and cutting force during high-feed-rate processing

More information

Applications. Plunging - Z Axis Milling* 3D / Copy Milling* Facing. Slotting / Shoulder Milling. Spiral / Circular. Ramping

Applications. Plunging - Z Axis Milling* 3D / Copy Milling* Facing. Slotting / Shoulder Milling. Spiral / Circular. Ramping All TyCarb HF tools can easily be converted from High Feed to Degree Square Shoulder Simply switch insert styles from XDMT / XDMW to SDMT Less cost and inventory to manage Applications 3D / Copy Milling*

More information

SGS: Experts in Mold & Die.

SGS: Experts in Mold & Die. SGS: Experts in Mold & Die. SGS has the tools you need when it comes to high efficiency, high accuracy machining of hardened mold & die materials. Mold & die work requires tools that can handle difficult

More information

SQUARE T4-08 & T4-12

SQUARE T4-08 & T4-12 SQUARE T4-08 & T4-12 SQUARE T4-08 & T4-12 DEFINITION Square T4 Definition Definition of Square T4-08/T4-12 Square = Square shoulder cutter T4 = Tangentially mounted inserts with 4 edges/insert 08/12 =

More information

AQDEXOH10D, 15D, 20D, 25D, 30D, 40D, PLT AQMD

AQDEXOH10D, 15D, 20D, 25D, 30D, 40D, PLT AQMD New USA Stock Items AQUA DRI EX CARBIDE DRI SERIES Aqua EX 2D, 4D Aqua EX Oil Hole 3D, D, D Aqua EX Deep Hole D, 1D, 20D, 2D, 30D, 40D Aqua EX Oil Hole Pilot Aqua EX Oil Hole Three Flute 3D, D Aqua Micro

More information

Kennametal Inc Technology Way Latrobe, PA USA. Tel: (United States and Canada)

Kennametal Inc Technology Way Latrobe, PA USA. Tel: (United States and Canada) C WORLD HEADQUARTERS Kennametal Inc. 1600 Technology Way Latrobe, PA 15650 USA Tel: 800.446.7738 (United States and Canada) E-mail: ftmill.service@kennametal.com EUROPEAN HEADQUARTERS Kennametal Europe

More information

Expansion of the HELIDO 690 LINE with Tools Carrying 10 mm Edged Inserts

Expansion of the HELIDO 690 LINE with Tools Carrying 10 mm Edged Inserts MILLING JANUARY Page 1 / 8 Expansion of the HELIDO 690 LINE with Tools Carrying 10 mm Edged Inserts JANUARY Page 2 / 8 Highlights Milling cutters carrying a double-sided triangular insert with six 10 mm

More information

TAKE IT ON WITH TITANOX

TAKE IT ON WITH TITANOX YU-TP8 BEST VALUE IN THE WORLD OF CUTTING TOOLS FOR TITANIUM, STAINLESS STEEL AND ALLOY STEELS : TOUGH MATERIALS? TAKE IT ON WITH TITANOX INDUSTRY-LEADING SOLID CARBIDE END MILLS HIGH-PERFORMANCE MACHINING

More information

4 Flutes UTCOAT. Size φ1~φ20 CZS

4 Flutes UTCOAT. Size φ1~φ20 CZS UTCOAT Size φ1~φ20 CZS Material Applications( Highly Recommended Recommended Suggested) Work Material Carbon Steels S45C S55C Alloy Steels SUS Prehardened Steels NAK HPM Hardened Steels Cast Iron Aluminum

More information

All TyCarb HF tools can easily be converted from High Feed to 90 Degree Square Shoulder Simply switch insert styles from

All TyCarb HF tools can easily be converted from High Feed to 90 Degree Square Shoulder Simply switch insert styles from All TyCarb HF tools can easily be converted from High Feed to Degree Square Shoulder Simply switch insert styles from XDMT / XDMW to SDMT Less cost and inventory to manage Applications D / Copy Milling*

More information

Price/1. Price/1. Price/1. 1/ 8 3/ 8 1 1/ 2 1/ 8 10g -4580K / 4 3/ 4 2 1/ 2 1/ 4 30g -4660K / / 2 3/ 8 60g -4740K 291.

Price/1. Price/1. Price/1. 1/ 8 3/ 8 1 1/ 2 1/ 8 10g -4580K / 4 3/ 4 2 1/ 2 1/ 4 30g -4660K / / 2 3/ 8 60g -4740K 291. 2 Flute For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, non-ferrous and other soft materials. Manufactured to USCTi Standards.

More information

Countersink Section 2018 Master Catalog

Countersink Section 2018 Master Catalog Countersink Section 2018 Master Catalog For more than 95 years, M.A. Ford has been at the cutting edge of tooling design and manufacturing and has developed an enviable global reputation for performance

More information

/ 2019 full product line

/ 2019 full product line www.tungaloyamerica.com 2018 / 2019 full product line Coated CVD Coated PVD Ceramic Cermet CBN (T-CBN) PCD (T-DIA) Uncoated Cemented Carbide TurnLine Insert External Toolholder Internal Toolholder Miniature

More information

The new force in machining.

The new force in machining. Product handbook Milling _ SILVER, BLACK, STRONG The new force in machining. Yesterday, it was machining. Today, it s tigering. Cutting tool materials with the Tiger tec technology brand are setting the

More information

Your Cutting Tool Solution for DRILLS

Your Cutting Tool Solution for DRILLS Your Cutting Tool Solution for DRILLS DRILLS / VISUAL INDEX AQUA DRILL EX STUB LENGTH AQ EX List 9600 List 9601 h8 15 0 h6 Metric s Fractional s Specs/s Speeds/s P22, 2 P2 AQUA DRILL EX JOBBER LENGTH AQ

More information

DHC. Differential Helix Cutter

DHC. Differential Helix Cutter DHC Differential Helix Cutter Universal Short and Long End Mills for the Highest Productivity in Roughing and Finishing Applications (Standard & with Corner Radius) 2 x d 1 x d DHC (Differential Helix

More information

Mirus Square End Mills for Ultra-High Efficiency Roughing and Semi-Finishing FEATURES

Mirus Square End Mills for Ultra-High Efficiency Roughing and Semi-Finishing FEATURES Square End Mills for Ultra-High Efficiency Roughing and Semi-Finishing FEATURES New TH Coating for long tool life in both dry and wet machining Double gash guarantees high performance in both vertical

More information

WINTER / SPRING. Special Offers for Turning, Milling, and Drilling Products. VALID THROUGH June 30 th, CA5-SERIES Turning Inserts 9

WINTER / SPRING. Special Offers for Turning, Milling, and Drilling Products. VALID THROUGH June 30 th, CA5-SERIES Turning Inserts 9 2015 WINTER / SPRING P R O M O P A C K Special Offers for Turning, Milling, and Drilling Products F E A T U R I N G Turning s 9 MFH-RAPTOR High Feed Mills 10-11 M-FOUR (MEW) 90 Milling Cutters 12-13 45

More information

Description Series Page. Turning. Grades for holemaking 256 IN1030, IN2505, IN6505. Replaceable tip drill shanks 258

Description Series Page. Turning. Grades for holemaking 256 IN1030, IN2505, IN6505. Replaceable tip drill shanks 258 Turning Description Series Page IN1030, IN2505, IN6505 Grades for holemaking 256 Replaceable tip drill shanks 258 Drill/chamfer combo solution for inch & metric tap sizes 274 Indexable drill 276 CHAMFERING

More information

Ball Corner Radius YE-EI10 INSERTS & STEEL / CARBIDE HOLDERS INSERTS & STEEL / CARBIDE HOLDERS

Ball Corner Radius YE-EI10 INSERTS & STEEL / CARBIDE HOLDERS INSERTS & STEEL / CARBIDE HOLDERS YE-EI10 Ball Corner Radius Ball Corner Radius INSERTS & STEEL / CARBIDE HOLDERS HEAD OFFICE 68, Cheongcheon-Dong, Bupyeong-Gu, Incheon 4-0, KOREA PHONE :+82--526-09, FAX:+82--526-4373 Http://www.yg1.kr

More information

TD4N. High Feed Radius Mill TD4N type. New Product News No. H1801A

TD4N. High Feed Radius Mill TD4N type. New Product News No. H1801A TD4N High Feed Radius Mill TD4N type New Product News No. H1801A-1 2018-01 Technology JM4160 Stainless steel Carbon steel Alloy steel GX2140 Pre-hardened steel Hardened steel 30~45HRC Hardened steel 45~55HRC

More information

YU-VP17 YE- EI18 COATED EXCHANGEABLE CARBIDE INSERTS WITH CARBIDE & STEEL HOLDERS FOR VARIOUS MATERIALS

YU-VP17 YE- EI18 COATED EXCHANGEABLE CARBIDE INSERTS WITH CARBIDE & STEEL HOLDERS FOR VARIOUS MATERIALS YU-VP17 YE- EI18 europe COATED EXCHANGEABLE CARBIDE INSERTS WITH CARBIDE & STEEL HOLDERS FOR VARIOUS For General Purpose, Pre-Hardened Steels, High-Hardened Steels, Stainless Steels and Graphite High Precision

More information

YE-VP16 HIGH PERFORMANCE CARBIDE END MILLS FOR STEEL, CAST IRON, STAINLESS STEEL. - 4 Flute Ball Nose - 6 Flute square & CorNer radius SERIES

YE-VP16 HIGH PERFORMANCE CARBIDE END MILLS FOR STEEL, CAST IRON, STAINLESS STEEL. - 4 Flute Ball Nose - 6 Flute square & CorNer radius SERIES YE-VP6 HIGH PERFORMANCE CARBIDE END MILLS FOR STEEL, CAST IRON, STAINLESS STEEL SERIES - 4 Flute Ball Nose - 6 Flute square & CorNer radius Leading Through Innovation The for Stainless Steels, Mild Steels,

More information

All-rounder drill Capable for a wide range of work materials

All-rounder drill Capable for a wide range of work materials PRODUCT INFORMATION WD-2D WD-4D WD Carbide Drill Worldwide Drill All-rounder drill Capable for a wide range of work materials Dc>4 Wave type Dc 4 Straight type www.osgeurope.com General Purpose Carbide

More information

INCH. Revised. ADKT 1505R8T-FF a Combination of and

INCH. Revised. ADKT 1505R8T-FF a Combination of and Page 1/7 MAY 2007 Revised ADKT 1505R8T-FF a Combination of and ISCAR is expanding the application range of the HELIMILL tools by a new 15 mm insert with a FEEDMILL configuration. The new ADKT 1505R8T-FF

More information

WINTER / SPRING. Special Offers for Turning, Milling, and Drilling Products. VALID THROUGH June 30 th, CA5-SERIES Turning Inserts 9

WINTER / SPRING. Special Offers for Turning, Milling, and Drilling Products. VALID THROUGH June 30 th, CA5-SERIES Turning Inserts 9 2015 WINTER / SPRING P R O M O P A C K Special Offers for Turning, Milling, and Drilling Products MFH-RAPTOR M-FOUR (MEW) F E A T U R I N G Turning s 9 MFH-RAPTOR High Feed Mills 10-11 M-FOUR (MEW) 90

More information

The most demanding Industries Applications Materials demand DATA FLUTE. Shouldn t you?

The most demanding Industries Applications Materials demand DATA FLUTE. Shouldn t you? The most demanding Industries Applications Materials demand DATA FLUTE. Shouldn t you? American Made American Owned A LITTLE HISTORY Data Flute s heritage stretches back to its humble beginnings as a specialty

More information

High Performance Catalog

High Performance Catalog High Performance Catalog www.sgstool.com As a technological leader, SGS Tool Company is committed to provide you with leading-edge, high-performance products. We address the complexities of High-Speed

More information

MFH-RAPT R. High Feed Milling Cutter. High Feed with Less Vibration. Higher Productivity MEGACOAT NANO

MFH-RAPT R. High Feed Milling Cutter. High Feed with Less Vibration. Higher Productivity MEGACOAT NANO MFHRAPT R High Feed Milling Cutter High Feed with Less Vibration Offering a variety of options with 3 different insert designs Higher Productivity Available for ramping and helical milling MEGACOAT NANO

More information

-CC-SUS. Features & Benefits. Revolutionary Technology

-CC-SUS. Features & Benefits. Revolutionary Technology Features & Benefits Revolutionary Technology 1 www.osgtool.com 800.837.2223 Cutting Data Great consistency, reliability and long tool life Tool M6 x 1.0 Work Material 304 Stainless Tapping Speed 33 SFM

More information

PERFORMANCE! PRODUCTIVITY! ECONOMY!

PERFORMANCE! PRODUCTIVITY! ECONOMY! Cutter Style: DG5P (High Density) DG6P (Low Density) 1DG1P Insert Series: UNEU1307R-M UNEU1307R-MM UNEU1307R-MR Grades: IN2505 IN2504 IN2530 IN2035 IN7035 Applications: Die & Mold Aerospace General Purpose

More information

Jongen Werkzeugtechnik GmbH

Jongen Werkzeugtechnik GmbH STEP MILLING Type B22 Jongen Werkzeugtechnik GmbH Siemensring 11 D-47877 Willich Germany Phone: 0049 2154 9285 2900 Fax: 0049 2154 9285 9 2900 www.jongen.de Email: export@jongen.de THE TOOL Especially

More information

Highly Efficient Cutter with a 66 Cutting Edge Angle

Highly Efficient Cutter with a 66 Cutting Edge Angle Highly Efficient Cutter with a Cutting Edge Angle Highly Efficient Cutter with a Cutting Edge Angle Economical Inserts with 10 Cutting Edges. Reduces Chattering with Low Cutting Force Design Reduces Cutting

More information

INDEX. Drills. High Speed Steel 1/2" Round Shank S & D, 118 Point, Surface Treated Drill Sets

INDEX. Drills. High Speed Steel 1/2 Round Shank S & D, 118 Point, Surface Treated Drill Sets D R I L L S 2 0 0 1 NOTES INDEX PRODUCT STYLE NO. PAGE STYLE NO. PAGE JOBBERS LENGTH, GENERAL PURPOSE High Speed Steel Fractional Sizes, 118 Point, Surface Treated................1600.....1 Fractional

More information

Innovative high-feed cutters offer incredible productivity!

Innovative high-feed cutters offer incredible productivity! MillLine www.tungaloyamerica.com Tungaloy Report No. 403-US Innovative high-feed cutters offer incredible productivity! ACCELERATED MACHINING 2 DOFEED ED MillLine High-feed cutters reduce machining time

More information

Dovetail insert clamping guarantees high productivity

Dovetail insert clamping guarantees high productivity MillLine Tungaloy Report No. 503-US DOTRIPLE-MILL Dovetail insert clamping guarantees high productivity CCELERTED MCHINING MillLine DoForce-Tri is a new series of tools with double-sided triangular insert

More information

WGX/WGC H28 DGC 13000EW DGC M 13000R(S) Higher Efficiency

WGX/WGC H28 DGC 13000EW DGC M 13000R(S) Higher Efficiency Type General Features type employs double-sided inserts with up to 6 corners for excellent economy. This is a general-purpose cutter featuring high cutting edge strength for high efficiency milling and

More information

MFK. High Efficiency Multi-Edge Cutter for Cast Iron. Double-Sided Insert with Free Cutting Geometry to Resist Chatter

MFK. High Efficiency Multi-Edge Cutter for Cast Iron. Double-Sided Insert with Free Cutting Geometry to Resist Chatter MFK High Efficiency Multi-Edge Cutter for Cast Iron Double-Sided Insert with Free Cutting Geometry to Resist Chatter 10 Usable Cutting Edges per Insert Tough Edge with Low Cutting Forces New CVD Grade

More information

4 Flute All Purpose. duramill.com. for steels, stainless steels and high-temp alloys. roughing, slotting, pocketing & ramping applications

4 Flute All Purpose. duramill.com. for steels, stainless steels and high-temp alloys. roughing, slotting, pocketing & ramping applications 4 Flute All Purpose for steels, stainless steels and high-temp alloys roughing, slotting, pocketing & ramping applications duramill.com 2 4 Flute AP The new WhisperKut GEN2 4 Flute AP has been engineered

More information

The Art and Science of Milling Titanium.

The Art and Science of Milling Titanium. Tom Hofmann Global Product Manager - Milling ATI Stellram The Art and Science of Milling Titanium. ATI Stellram, a business unit of ATI Engineered Products, and an Allegheny Technologies company. Increasingly

More information

Wavemill WFX type / WFX-E type

Wavemill WFX type / WFX-E type Tooling News e -98 High Precision and High Quality 90 - Shoulder Milling Wavemill WFX type / WFX-E type 1 4-Cornered Shoulder Milling WFX (F) 1 0 RS General Features Wavemill Shoulder Milling WFX is a

More information

CATALOGUE MILLS & DRILLS 2017 CARBIDE END MILLS 2 TEETH OR201, OR202 3 CARBIDE END MILLS 3 TEETH OR301 4 CARBIDE END MILLS 4 TEETH OR401, OR402 5

CATALOGUE MILLS & DRILLS 2017 CARBIDE END MILLS 2 TEETH OR201, OR202 3 CARBIDE END MILLS 3 TEETH OR301 4 CARBIDE END MILLS 4 TEETH OR401, OR402 5 Mills Drills CATALOGUE MILLS & DRILLS 2017 CONTENTS CARBIDE END MILLS 2 TEETH OR201, OR202 3 CARBIDE END MILLS 3 TEETH OR301 4 CARBIDE END MILLS 4 TEETH OR401, OR402 5 CARBIDE END MILLS 4 TEETH WITH DOUBLE

More information

HFM. Small Diameter Machining High Feed Tool. High Feed Mill. HFM High Feed Mill

HFM. Small Diameter Machining High Feed Tool. High Feed Mill. HFM High Feed Mill High Feed Mill Small Diameter Machining High Feed Tool Stable machining, high efficiency milling tools For small diameter machining. High Feed / High Efficiency Machining Increase productivity through

More information

Jongen Werkzeugtechnik. Working depth. Drilling by JONGEN. 3 x D. BP 04 to 12

Jongen Werkzeugtechnik. Working depth. Drilling by JONGEN. 3 x D. BP 04 to 12 Jongen Werkzeugtechnik Working depth 3 x D Drilling by JONGEN BP 04 to 12 THE TOOL New at Jongen: universally applicable high-performance drill for use on lathes and milling centers. It offers the highest

More information

New Milling Cutter For Various Machining

New Milling Cutter For Various Machining Keeping the Customer First ungaloy eport No.018-US C Mill Series : Shoulder Milling Cutter NEW UNGLOY PO / EPO type New Milling Cutter For Various Machining UNGLOY UNGLOY UNGLOY C MILLS High productivity

More information

UTTING TOOLS. Stellram Cutting Tools NEW HIGH FEED 7793VX012 DOUBLE SIDED INSERT MILLING CUTTER SYSTEM

UTTING TOOLS. Stellram Cutting Tools NEW HIGH FEED 7793VX012 DOUBLE SIDED INSERT MILLING CUTTER SYSTEM UTTING TOOLS Stellram Cutting Tools NEW HIGH FEED 7793VX012 DOUBLE SIDED INSERT MILLING CUTTER SYSTEM 7793 VXO12 Features & Benefits Silver satin plated surface & Improved heat treatment Improved body

More information

NPA. New Gear Milling Solutions. New Product Announcement. Page 1 / 8

NPA. New Gear Milling Solutions. New Product Announcement. Page 1 / 8 NPA New Product Announcement Page 1 / 8 New Gear Milling Solutions Page 2 / 8 Highlights ISCAR introduces new solutions for gear milling based on solid carbide milling heads and cutters carrying tangentially

More information

PRECISION CUTTING TOOLS,INC

PRECISION CUTTING TOOLS,INC CARBIDE DRILLS CARBIDE ENDMILLS COBALT ENDMILLS PRECISION CUTTING TOOLS,INC POWDER METAL ENDMILLS MACHINING Titanium MACHINING stainless StEEls For many years, Titanium has been the most commonly used

More information

PR1225. The MEGACOAT Series. Effective for Stainless Steel. Ideal for small part machining demanding high quality and stable cutting

PR1225. The MEGACOAT Series. Effective for Stainless Steel. Ideal for small part machining demanding high quality and stable cutting MEGACOAT The MEGACOAT Series New PVD Coating for Small Tools Effective for Stainless Steel Ideal for small part machining demanding high quality and stable cutting The MEGACOAT Series High quality small

More information

Carbide Tip Coolant Fed Drills

Carbide Tip Coolant Fed Drills KOOLTWIST, KOOLCARB, KOOLDEX Carbide Tip Coolant Fed Drills KOOLTWIST HIGH PERFORMANCE High performance, helical point, stub length. For alloy steels, tool steels, free machining stainless steels, Style

More information

SOLID END MILLS CATALOGUE & TECHNICAL GUIDE 2015

SOLID END MILLS CATALOGUE & TECHNICAL GUIDE 2015 SOLID END MILLS CATALOGUE & TECHNICAL GUIDE 2015 Contents General Index...2 Product introduction and technical information...3-19 Universal Product information and cutting data...20-135 P K M N H S TS/P

More information

Feature of Flute Design

Feature of Flute Design Feature of Flute Design Recommended on a wide range of soft materials Raw materials and Hardened steels up to 55 HRC. Variable Helix design and Positive Rake angle offers stable milling under high speed

More information

MFH Series. High Efficiency and High Feed Cutter. Stable Machining with Greater Chatter Resistance. High Efficiency and High Feed Cutter

MFH Series. High Efficiency and High Feed Cutter. Stable Machining with Greater Chatter Resistance. High Efficiency and High Feed Cutter High Efficiency and High Feed Cutter MFH eries High Efficiency and High Feed Cutter MFH eries table Machining with Greater Chatter Resistance Cutting Diameters tarting at ø8mm Reduce Cycle Time During

More information

5315VA Series. Long Edge Milling Cutter

5315VA Series. Long Edge Milling Cutter 5315VA Series Long Edge Milling Cutter Profiling / Slotting LONG EDGE MILLING CUTTER The 5315VA family is the long edge cutter version of our versatile 7690VA shoulder milling series. This 5315VA series

More information

Solid boring bars with minimum bore as small as ø0.6mm

Solid boring bars with minimum bore as small as ø0.6mm TurnLine www.tungaloyamerica.com Tungaloy Report No. 402-US TINYMINI-TURN Solid boring bars with minimum bore as small as ø0.6mm ACCELERATED MACHINING TurnLine Sharp and precise cutting edge offers highly

More information

High precision grinding and superior clamping precision with auto-centering system TPD B TPD 200 B

High precision grinding and superior clamping precision with auto-centering system TPD B TPD 200 B Technical Information for High precision grinding and superior clamping precision with auto-centering system High precision clamping system - High precision grinding and superior clamping precision with

More information

SQUARE 6 SQUARE SHOULDER MILLING GETS EVEN SMALLER

SQUARE 6 SQUARE SHOULDER MILLING GETS EVEN SMALLER SQUARE 6 SQUARE SHOULDER MILLING GETS EVEN SMALLER SQUARE 6 PRODUCTIVITY WI COMPETITIVE EDGES This latest square-shoulder innovation is a result of our commitment to you, and a desire to engineer tooling

More information

Efficient Machining Solutions in Titanium Alloys. David J Wills

Efficient Machining Solutions in Titanium Alloys. David J Wills Efficient Machining Solutions in Titanium Alloys David J Wills Acknowledgement The following presentation is a result of collaboration of ATI s metallurgists, scientists and engineers in providing an effective

More information

Inno vation. MaxiMill 252 Double the number of cutting edges = double the economy

Inno vation. MaxiMill 252 Double the number of cutting edges = double the economy Inno vation MaxiMill 252 Double the number of cutting edges = double the economy EN Application customer benefits Industries Aerospace Power generation, turbine construction Mould and die production Typical

More information

5 flute Trochoidal end mills with variable helix

5 flute Trochoidal end mills with variable helix BASIC LINE+ 5 flute Trochoidal end mills with variable helix The SCT 5 flute Trochoidal end mills combine a few unique characteristics to make them ideally suited for machining different types of steel

More information

Core drills PRECISION TOOLS

Core drills PRECISION TOOLS ORE DRILLS ore drills ore drills ore drill made of heavy-duty high speed steel. Suitable for steel (such as T-brackets, large sheets), cast iron, non-ferrous and light metals. ore drills E- ore drills

More information

milling products For Power Generation and Aerospace Applications

milling products For Power Generation and Aerospace Applications Turbine Blade achining Cutting Tool Systems Solutions for Difficult-To-achine aterials milling products For Power Generation and Aerospace Applications 1 Solutions For Difficult-To-achine aterials Stellram

More information

Sumi Dual Mill TSX-Series

Sumi Dual Mill TSX-Series TOOLING NEWS E-145 High-Efficient and High recision Tangential Shoulder Milling Sumi Dual Mill TSX-Series M K N S H TSX Type l l General Features High-efficient and high precision tangential shoulder milling

More information

1001 Business Center Drive Mount Prospect, IL Toll Free: (800) Phone: (847) Fax: (847)

1001 Business Center Drive Mount Prospect, IL Toll Free: (800) Phone: (847) Fax: (847) 1001 Business Center Drive Mount Prospect, IL 60056-2181 Toll Free: (800) 950-5202 Phone: (847) 635-0044 Fax: (847) 635-7866 http://www.sumicarbide.com Sumitomo continues to develop innovative tooling

More information

SPLINE MILLING TOOLS FOR THE FUTURE TECHNICAL / PROGRAMMING INFORMATION

SPLINE MILLING TOOLS FOR THE FUTURE TECHNICAL / PROGRAMMING INFORMATION SPLINE MILLING TOOLS FOR THE FUTURE Advent Tool & Manufacturing Inc., founded in 1974, is a premier provider of carbide cutting tool solutions. Based in Antioch, IL, Advent Tool proudly develops and manufactures

More information

Cutting Speed Vc [M/min] Hardness

Cutting Speed Vc [M/min] Hardness HPD METRIC Non-alloyed steels, 1213, 13L13, 12, Cast steels Free-machining steels 12L14,1118 etc Low-alloyed steels, Cast steels(

More information

MFK MFK. Double-sided insert with free cutting geometry to resist chatter. Multi-edge cutter for cast iron

MFK MFK. Double-sided insert with free cutting geometry to resist chatter. Multi-edge cutter for cast iron Multi-edge cutter for cast iron Double-sided insert with free cutting geometry to resist chatter 1 usable cutting edges per insert. ough edge with low cutting forces. New CVD grade C42M for longer tool

More information

A New Positive Multi Corners Milling Line

A New Positive Multi Corners Milling Line 1/9 A New Positive ulti Corners illing Line 2/9 With the increasing popularity of small machining centers, TaeguTec is pleased to launch a new single-sided line of positive seven corners insert that generates

More information

Carbide Modular Shrink System

Carbide Modular Shrink System Carbide Modular Shrink System Millstar s Carbide Modular Shrink System offers versatility, strength and accuracy. The carbide shank offers strength and rigidity and the shrink tolerances offer better accuracy

More information

TOOL NEWS. Highly rigid body produced by utilizing the latest technology. Lengths L/D=2 6 Now Available. Indexable Drill MVX. Insert Expansion B202A

TOOL NEWS. Highly rigid body produced by utilizing the latest technology. Lengths L/D=2 6 Now Available. Indexable Drill MVX. Insert Expansion B202A TOOL NEWS 216.12 Update B22A Indexable Drill Highly rigid body produced by utilizing the latest technology Insert Expansion Lengths L/D=2 6 Now Available Indexable Drill 4 Cutting Edges Economical 4-corner

More information

New Large Diameter Drilling Solution with a Quick Change Tip and Indexable Inserts

New Large Diameter Drilling Solution with a Quick Change Tip and Indexable Inserts Diameters (All with Inch Shanks) Inch: 1.032" - 1.781" (every 1/32") Metric: 26.0mm - 45.0mm (every 1mm) Bodies Inch Weldon Shanks Metric Shanks Available Upon Request Length/Diameter Ratio 5xD Tip Geometry

More information

Small but Powerful Positive Insert with Dovetail Design

Small but Powerful Positive Insert with Dovetail Design 1/9 Small but Powerful Positive Insert with ovetail esign 2/9 Small but Powerful Positive Insert with ovetail esign TaeguTec is proud to introduce a brand new product line to its popular CHASEMI family.

More information

TUBE AND SHEET DRILLS

TUBE AND SHEET DRILLS TUBE AND SHEET DRILLS 03 Tube and sheet drills The flutes of the RUKO high performance tube and sheet drills are BN ground from the solid hardened form. Because BN (cubical boron nitride) is a much harder

More information

MFSN88 MFSN88. Highly Efficient Cutter with a 88 Cutting Edge Angle. Economical Inserts with 8 Cutting Edges. Reduces Cost in Shoulder Roughing

MFSN88 MFSN88. Highly Efficient Cutter with a 88 Cutting Edge Angle. Economical Inserts with 8 Cutting Edges. Reduces Cost in Shoulder Roughing ighly Efficient Cutter with a Cutting Edge Angle MFN88 ighly Efficient Cutter with a Cutting Edge Angle MFN88 Economical Inserts with 8 Cutting Edges. Reduces Cost in houlder Roughing Cost reduction in

More information

SG DRILL SERIES POWDERED METAL COBALT DRILLS

SG DRILL SERIES POWDERED METAL COBALT DRILLS SG DRILL SERIES POWDERED METAL COBALT DRILLS Contributing to Progress in the World of Product Manufacture The NACHI Difference ~ NACHI-FUJIKOSHI CORP. is a pioneer of precision cutting tools in Japan and

More information

CATALOG. Featuring BEST VALUE IN THE WORLD OF CUTTING TOOLS

CATALOG. Featuring BEST VALUE IN THE WORLD OF CUTTING TOOLS 2010 2011 CATALOG Featuring NEW PRUCTS! BEST VALUE IN THE WORLD OF CUTTING TOOLS CONTENTS Inserted Drills 3 9 i - Dream drills 3 5 i - Dream Drill Carbide Inserts and Holders 6 9 i - Dream Drill Data and

More information

Kooltwist Solid Carbide Case Histories

Kooltwist Solid Carbide Case Histories Kooltwist Solid Carbide Case Histories CSE HISTORY for Style #293 Material: 17-4 PH Machine type: VMC Lubrication type: 50 PSI, synthetic Tool diameter:.1875 Hole depth: 1.125 blind SFM: 146 IPM: 9 Tool

More information

END MILLS ROUGHING DRILLING RAMPING SLOTTING FINISHING. Now with corner radius!

END MILLS ROUGHING DRILLING RAMPING SLOTTING FINISHING. Now with corner radius! END MILLS Now with corner radius! ROUGHING DRILLING RAMPING SLOTTING FINISHING Shank HA/HB Solid carbide 4-fluted 36 /38 helix Face geometry for drilling and ramping nano-si -coating Cutting edge preparation

More information

Development of New Grade SUMIBORON BN7000 for Cast Iron and Ferrous Powder Metal Machining

Development of New Grade SUMIBORON BN7000 for Cast Iron and Ferrous Powder Metal Machining SPECIAL ISSUE Development of New SUMIBORON for Cast Iron and Ferrous Powder Metal Machining Yusuke Matsuda*, Katsumi OKaMura, shinya uesaka and tomohiro FuKaYa SUMIBORON P (polycrystalline cubic boron

More information

NEW HIGH FEED MILLING CUTTER. No. 143 E / version 2 HIGH FEED MILLING CUTTER 15G1F/5G_F

NEW HIGH FEED MILLING CUTTER. No. 143 E / version 2 HIGH FEED MILLING CUTTER 15G1F/5G_F NEW HIGH FEED MILLING CUTTER 15G1F/5G_F HIGH FEED MILLING CUTTER Very smooth cutting insert geometry -edged inserts different insert geometries in 6 different carbide grades Available as shell-type and

More information

83% 110 pcs. 60 pcs. for Steel P Wheel Bearing for Automotive Industry YG3020. life. Low Alloy Steel CNMG UM,YG3020 (CNMG 432-UM,YG3020)

83% 110 pcs. 60 pcs. for Steel P Wheel Bearing for Automotive Industry YG3020. life. Low Alloy Steel CNMG UM,YG3020 (CNMG 432-UM,YG3020) INSERT HIGHLIGHT for Steel P Wheel Bearing for Automotive Industry CNMG 120408-UM,YG3020 (CNMG 432-UM,YG3020) 83% 110 pcs Low Alloy Steel AISI 4140 JIS SCM440 DIN 42CrMo4 Vc Fn 350 m/min (1150 ft/min)

More information

Solid End Milling. Solid End Milling Introduction... K2 K17. High-Performance Solid Carbide End Mills... L1 L150

Solid End Milling. Solid End Milling Introduction... K2 K17. High-Performance Solid Carbide End Mills... L1 L150 Solid End Milling Solid End Milling Introduction... K2 K17... L1 L150 General Purpose Solid Carbide End Mills... M1 M43 K1 Solid Carbide End Mills How to Choose the Correct End Mill End Mills Z = number

More information

TOOLS NEWS. Unique geometry minimizes chatter and vibration! Low cutting resistance, double sided insert face mill for general machining WSX445

TOOLS NEWS. Unique geometry minimizes chatter and vibration! Low cutting resistance, double sided insert face mill for general machining WSX445 TOOLS NEWS 2015.10 Update Low cutting resistance, double sided insert face mill for general machining Unique geometry minimizes chatter and vibration! B220G Insert Expansion Double Geometry Patent : Registration

More information

MaxiMill the 90 shoulder and slot milling system

MaxiMill the 90 shoulder and slot milling system MaxiMill 211 - the 90 shoulder and slot milling system CERATIZIT - the parent companies Headquarters and parent company in MAMER / Luxembourg Parent company in REUTTE / Austria Hard material matters -

More information

Nexus Cutting Tools. Accurate. Simplify. Nexus ShrinkMILL and Face Mills. Innovative. Solutions that are innovative, accurate, and simple.

Nexus Cutting Tools. Accurate. Simplify. Nexus ShrinkMILL and Face Mills. Innovative. Solutions that are innovative, accurate, and simple. Nexus Cutting Tools Solutions that are innovative, accurate, and simple. Minimize T.I.R. Maximize rigidity Increase tool life Lamina High-Performance Eliminate insert guesswork Minimize set up time Maximize

More information