Welding and Cutting Safety

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1 Welding and Cutting Safety

2 Welding and Cutting Objectives Describe welding safety requirements for: Eye protection Protective clothing Fire Prevention Requirements Ventilation Safety Requirements Electrical Hazard Prevention Requirements

3 Hazard Statistics An estimated 562,000 employees are at risk for exposure to chemical and physical hazards of welding, cutting and brazing. For the construction industry, welders flash (burn to the eyes) accounts for 5.6% of all construction eye injuries (2).

4 Hazard Statistics Fifty-eight deaths from welding and cutting incidents, including explosions, electrocutions, asphyxiation, falls and crushing injuries were reported by the Bureau of Labor Statistics every year.

5 Health Hazards There are numerous health hazards associated with exposure to fumes, gases and ionizing radiation formed or released during welding, cutting and brazing, including: Heavy metal poisoning, Lung cancer, Metal fume fever, Flash burns, and others.

6 Health Hazards FUMES MAY PRODUCE METAL FUME FEVER SYMPTOMS: Respiratory disturbances Infection - Influenza Fever - Acute Bronchitis Pneumonia - Chills, Shivering, Trembling, Nausea, Vomiting

7 Welding and Cutting General Requirements Welders, cutters, and their supervisors shall be trained in the safe operation of the equipment, safe welding/cutting practices, and welding/cutting respiratory and fire protection. 10.A.01

8 Shielding Arc welding and cutting operations shall be shielded by noncombustible or flameproof screens that will protect employees and other persons working in the vicinity from the direct rays of the arc, sparks, molten metal, spatter, and chipped slag. 10.A.04

9 Shielding Is this an acceptable welding screen to protect workers, watchers and the public?

10 Use Protective Clothing and Equipment Welders should consider using appropriate protective clothing which should include: Shield or helmet with a filtered lens; Fire resistant gloves; a leather apron; Boots; Leather spats; Felt skull-cap or beret and preferably overalls.

11 Volatile combination of heat and gas Before heat is applied to a drum, container, or hollow structure, a vent or opening shall be provided for the release of any built-up pressure generated during the application of heat. 10.A.08

12 Eye Safety Shield No Pockets Full Sleeves Leather Apron or Shirt Outside Trousers No Cuffs Flameproof Skullcap Helmet with Filter Lens Collar Buttoned Fire Protection Gauntlet Gloves Clean Fire Resistant Clothing Safety Shoes

13 Welding and Cutting PPE Protective Eye Equipment Worn during all welding operations Safety glasses and a head shield Helmet equipped with a suitable filter glass to protect against the intense ultraviolet and infrared rays. Arc-Welding Non-combustible welding screen to protect others in the vicinity of the welding

14 Welding and Cutting PPE Welder wearing eye shield without a hard hat. Noncompliant

15 Welding and Cutting PPE Protective Clothing Woolen instead of cotton Free from oil Sleeve and collars buttoned No cuffs on trousers Capes or shoulder covers made of leather or other suitable materials Flame-proof gloves

16 Welding in Confined Spaces In confined spaces, local mechanical ventilation and personal respiratory protection sufficient to maintain exposures to within acceptable limits shall be used. 10.B.05.a

17 Fire Protection Before welding or cutting operations, survey area for: Combustible Materials Potential Explosive Atmospheres Oxygen Enriched Atmospheres 10.C.02

18 Ventilation & Protection General ventilation to maintain welding smoke and fumes within safe limits When welding in confined spaces mechanical ventilation or local exhaust If ventilation blocks access/egress to confined space, air line and attendant required

19 10.C.08 Fire Protection When welding near walls, partitions, ceilings or roofs of combustible construction, fire resistant guards shall be provided to prevent ignition.

20 Fire Protection Before welding or cutting drums, tanks, or other containers and equipment that have contained hazardous materials, the containers shall be thoroughly cleaned in accordance with NFPA 326 and ANSI/AWS F4.1. Completely fill with water before proceeding, or Thoroughly clean, ventilate, and TEST! 10.C.11

21 Hoses

22 Welding Hose Not more than four of every twelve inches covered with tape for fuel and oxygen hoses taped together Fuel hose inspected prior to each shift Defective hose removed from service

23 Torches Clogged tips cleaned with suitable devices Torches inspected prior to each shift Torches lit by strikers or other approved methods No matches! Not off of hot work! 10.D.04

24 Arc Welding Manual electrode holders must be designed for that purpose and capable of carrying the maximum rated electrode current Only fully insulated holders to contact hands 10.E.02

25 Arc Welding Arc welding cables completely insulated and flexible type Free of splice minimum ten feet from electrode cable end Cables in need of repair not allowed 10.E.03

26 Arc Welding Ground return cables must have sufficient current carrying capacity for maximum voltage No grounding on pipelines containing gasses or flammable liquid

27 Arc Welding Always shield operations with flameproof screens to protect employees eyes 10.E.12

28 Welding and Cutting In summary Wear eye protection Wear protective clothing Fire Protection Controls Provide ventilation in confined or enclosed spaces Protect workers, watchers, and public from the electrical hazards of arcwelding

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