The voestalpine Group
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1 The voestalpine Group Data and Facts Group Presentation July
2 voestalpine Locations Five continents 60 countries 335 production and distribution companies Steel Division Special Steel Division Railway Systems Division Profilform Division Automotive Division 2 voestalpine Automotive Division
3 Steel Expertise voestalpine for Solar Energy Market 3 voestalpine Automotive Division
4 Automotive Division Product Portfolio 600 million parts/year or 2.4 million parts/day 4 voestalpine Automotive Division
5 Automotive Division Production facilities voestalpine Europlatinen voestalpine Rotec voestalpine Polynorm voestalpine Stamptec 2 blanking lines 10 tube drawing lines 8 press lines (4,000-28,000 kn) 60 presses for series production (1,000 25,000 kn) 7 laser welding 75 cutting lines 10 Stand-alone presses lines 1 CDP coating line 13 presses for tube forming 1 CDP coating lines 65 welding lines 2 laser cutting lines 1 press-hardening steel line MIG/MIG brazing/mag/plasma 31 production lines for tube components (phs-ultraform) (rotational forming, turning, bending) 49 plastic injection moulding 8 laser cutting stations 7 bending-punching-forming lines machines 4 CNC tube bending machines 1 line for welding-pickling-inspection 19 plastic presses 1 line for ceramic coating 1 processing station for forging and turning Medium-frequency and resistance welding 5 voestalpine Automotive Division
6 Divison Automotive Automotive Customers 6 voestalpine Automotive Division
7 Automotive Division Industrial Customers 7 voestalpine Automotive Division
8 Automotive Steel Expertise Cold-rolled strip (body in white) 60 Mild steels 50 Fractuure elongation A 80 [%] ULC-Steel LC-Steel ULC(IF) LC Conventional high-strength steels (HSS) Multi-phase steels (AHSS) HSIF BH CMn TRIP 20 HSLA High-strength IF steels DP Bake-hardening steels 10 Carbon-manganese steels CP Micro-alloyed steels press-hardening steels Tensile strength R m [MPa] PHS (TPP) Dual-phase steels TRIP setels Complex-phase steels Hot-rolled Strip (Structure) PHS 1400 Electrical Strip (Engines) isovac, isovac blue isovac highperm Maintenance-free Sliding Elements Compact and standardized Fracture elonggation A 5 [%] Mild steels alform steels normalized rolled alform steels thermomechanically rolled Baustähle FB- Stähle HR45/HR60 DP600 alform Martensitic steels (MS1200, MS1400) 10 Multi-phase steels alform960/1100 MS (MP800, MP1000) MP800 MP1000 alform 900 Tensile strength [MPa] Bildmaterial: Daimler Global Media Site 8 voestalpine Automotive Division
9 Automotive Special Steel Expertise Tool Steel for sophisticated toolmaking Special Materials for injection systems, valves, etc. Forged and strip products 1) Plastic mould steels 1) Inlet and outlet valves 1) Bevel gears/ring gears Hot-work tool steels Injection nozzle for diesel engines Crankshaft 3) Cold-work tool steels 3) Exhaust turbocharger shafts 3) high-alloyed narrow steel 4) Prototyping and surface design 4) High-pressure sensors (hot- or cold-rolled) 1) 3) 1) 5) Bucket-type tappets Stem valve Coupler module Piezoelectric actuator 1) 4) 3) Injection nozzle needle Injection nozzle body 4) 3) 5) 9 voestalpine Automotive Division
10 Automotive Expertise in Profilform Applications Tubes and sections in strength classes up to 1500 MPa with the most complex cross sections for further processing as follows: Cars 1) Bumpers Roof cross member 3) Supports, chassis tubes 4) Frames, rocker panels Buses and Commercial Vehicles 1) Frame, roof and seam sections for buses Truck side members 3) Collision guard 1) 1) 3) 3) 4) 10 voestalpine Automotive Division
11 Automotive Expertise Outer Skin Components/Spare Parts Structural Parts 4) Outer skin and structural parts of steel and aluminium Spare parts for total modules (doors, engine hoods, etc) Press-hardened parts Plastic parts 1) 3) 1) Oil pans Battery holders 3) B pillar reinforcements 4) Rear axle reinforcements 1) 3) 4) Tube Components Laserwelded blanks for interior door panels, sidemembers, sidewall frames HXT500XD 1.25 mm 1 2 for airbags, belts, steering and underbody components 1) Seatbelt pretensioner tubes Forged axle suspension tubes 1) Laser welding HX280YD 0.8 mm 11 voestalpine Automotive Division
12 Automotive Division R&D Multi-material Expertise SUV running board Optimized material at the right place (special steel, plastic, carbon steel) runnig board 11.5 kg (1750 x 640 x 60) and DX53Dand Z100MB (t=0.8 mm and 3.0 mm) 12 voestalpine Automotive Division
13 Solar Energy Projects Solar Thermic New Designs and concepts developed Photovoltaik In-roof part for installation of PVmodules Mounting Systems Partly part production + complete systems Inverters New Designs and concepts developed Co-engineerd Support Structure for large PV on ground installations New designs and concepts for ground installations Componentes for Heating industry Boilers, etc. 13 voestalpine Automotive Division
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