Plasma Innovations. Plasma Innovations. PLASMACOAT 3D is the revolutionary dry metallization process for the next generation of polymer electronic

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1 Plasma Innovations Plasma Innovations PLASMACOAT 3D is the revolutionary dry metallization process for the next generation of polymer electronic 1

2 The Company Plasma Innovations (PI) and its mother company Inocon Technology are market leaders in manufacturing production equipment for automotive and household appliances based on atmospheric plasma systems. PI is very well positioned in the LED market segment especially concerning the 2-shot molding of heat conductive polymers and the plating-free 3D thick-film plasma metallization. PI is attaining a leading position as technology provider, strategic development partner and supplier of advanced manufacturing equipment for new 3D LED module concepts. 2

3 The Company Regensburg Germany Inocon Group 100 People Family owned Locations: Attnang-Puchheim, Austria Regensburg, German Attnang-Puchheim Austria 3

4 PLASMACOAT 3D PI manufactures and develops Turnkey Solutions for Semiconductor 3D MID LED Antenna 4

5 Plasma Basics What is Plasma? Plasma technology is based on a simple physical principle. Matter changes its state when energy is supplied to it: solids becomes liquid, and liquids becomes gaseous. If even more energy is supplied to a gas, it is ionized and goes into the energy-rich plasma state, the fourth state of matter. 5

6 Plasma Systems PI s µ-plasma PTR Technology MCP Technology Compact metallic layers High conductive layers High deposition efficiency For all thermal sensitive substrates Layer thickness < 50µm Surface Actiation & Cleaning 6

7 Plasma Systems PTR Technology MCP Technology More than 20 years experience in plasma technology! References Audi AG; Daimler AG, Faurecia Exhaust Systems, Fiat,Ford Motor Company, GKN Driveline; General Motors, Porsche, PSA Group, Miele, Siemens 7

8 Substrate Preparation - Surface Cleaning & Activation Surface Preparation of polymer substrates plays a key role for successful metallization! Amorphous glas coating on polymer (10nm) µ-plasma: Reliable ultrafine cleaning with simultaneous high uniform surface coating Complete elimination of solvents containing VOC PlasmaCoat Glas: Surface Coating with silicate layer by atmospheric plasma in nanometer size not coated coated 8

9 Plasma Innovations PLASMACOAT 3D is the revolutionary dry metallization process for the next generation of polymer electronic 9

10 PLASMACOAT 3D The Partners 10

11 Application Sample PLP Process (Paint Laser Plasma) Polymer Metal Powder 11

12 Application Sample LED Demonstrator Plasma Innovations 100µm line 12

13 1. Step 2Shot Injection Molding 2-shot material (electrical insulation) 1-shot material (high thermal conductivity) 13

14 2. Step Painting with NON-Stick Lacquer Plasma Innovations Painting Process Non-Stick Lacquer 14

15 NON-STICK Lacquer Masking 3D Laser Structuring - Resolution <50µm - High speed laser structuring - Full 3D solution - Laser direct structuring - Laser structuring of masking lacquers 2D Screen Printing - Resolution <150µm - For flat substrates, films, Roll to Roll 15

16 3. Step Laser Structuring 3D Laser Structuring of Non-Stick Lacquer 16

17 4. Step PLASMACOAT Metallisation Copper PLASMACOAT 3D Metallization Prozess (self structuring) 17

18 4. Step PLASMACOAT Metallisation 2D/3D Plasma Metallization - Layer Thickness 5-500µm - Metalls, Polymers, Ceramic - High Speed Coating - Self Adjusting Structuring Process in Combination with NON-STICK Process 18

19 5. Step Pick & Place Assembling of LEDs Plasma Innovations LEDs Pick & Place (Soldering/Bonding) 19

20 PLASMACOAT 3D Polymer Metal Powder 20

21 Thank you very much! See you at Plasma Innovations! 21