New Tip Geometry for Flat Bottom Hole-Making
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- Cecilia McCoy
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1 New ip Geometry for Flat Bottom HoleMaking iameters: Metric: 8.00mm to 25.5mm (.5mm increments) Inch:.312" 1" Geometry: Steel & General Purpose PF esignation Grade: IN2505 Focus: ie Spring Industry SHCS Bolt Holes Blind Holes Bottom apping Applications UPAE Ingersoll has extended the application range of the successful drilling line by introducing a flatface geometry tip for flat bottom machining, in a diameter range of 8.00mm to 25.5mm (.312" 1"). he new line reduces the number of tools required to generate a flat bottom hole from 2 or 3 tools to a single tool, greatly reducing cycle time. he new geometry is compatible with the s current line of bodies in the same size. Further benefits are excellent chip breaking and high precision flat surfaces. FEAURES: Suitable for high precision machining of flat surfaces and excellent chip breaking capability Improved economy and reduced cycle time by producing flat bottom holes with a single tool New geometry is compatible with current bodies in the same size Recommended cutting parameters for flat bottom tips are the same as standard 140º tips IN2505 grade PV multilayered coating provides high wear resistance, chipping resistance and prolonged tool life NEW2022 (06/2015) PAGE 1 OF 6
2 MACHINING EXAMPLES 1. Counter bored holes for socket head cap screws Flat bottom hole for socket head 2. Flat bottom hole machining Cycle time minimized by producing flat bottom hole with a single tool 1 rilling 2 End milling PF Style ip Conventional cutting method New method NEW2022 (06/2015) PAGE 2 OF 6
3 CASE SUY Machine Vertical machining center (Spindle: B50) Material Alloy steel (AISI 4140) Cutting conditions Speed(V) Feed(f) 260 / 325 / 400 (sfm) / /.016 (ipr) Body C0R01 Head PF1300R01 IN2505 (.512") Coolant Internal (145psi) Hole Enlargement (inch) feed (ipr) speed (sfm) Surface Roughness (Ra) feed (ipr) speed (sfm) HOLE IMAGES CHIP SHAPE op view Side view NEW2022 (06/2015) PAGE 3 OF 6
4 FLA BOOM IPS p.027 Grade : IN º escription iameter (mm) iameter (inch) p Point iameter Pocket Size PF0794R01 IN PF0800R01 IN PF0850R01 IN PF0900R01 IN PF0930R01 IN PF0950R01 IN PF1000R01 IN PF1020R01 IN PF1050R01 IN PF1070R01 IN PF1100R01 IN PF1110R01 IN PF1150R01 IN PF1200R01 IN PF1230R01 IN PF1250R01 IN PF1270R01 IN PF1300R01 IN PF1350R01 IN PF1400R01 IN PF1429R01 IN PF1450R01 IN PF1500R01 IN PF1550R01 IN PF1588R01 IN PF1600R01 IN PF1650R01 IN PF1670R01 IN PF1700R01 IN PF1750R01 IN PF1800R01 IN PF1830R01 IN PF1850R01 IN PF1900R01 IN PF1905R01 IN NEW2022 (06/2015) PAGE 4 OF 6
5 FLA BOOM IPS p.027 Grade : IN º escription iameter (mm) iameter (inch) p Point iameter Pocket Size PF1930R01 IN PF1950R01 IN PF2000R01 IN PF2050R01 IN PF2060R01 IN PF2100R01 IN PF2150R01 IN PF2200R01 IN PF2222R01 IN PF2250R01 IN PF2300R01 IN PF2350R01 IN PF2381R01 IN FP2400R01 IN PF2450R01 IN PF2500R01 IN PF2540R01 IN PF2550R01 IN PF2570R01 IN NEW2022 (06/2015) PAGE 5 OF 6
6 OPERAING GUIELINES ISO Material Condition P Nonalloy steel <0.25% C & cast steel, > = 0.25% C free cutting <0.55% C steel > = 0.55% C Low alloy steel & cast steek (less than 5% alloying elements) ensile Strength Rm (N/mm²) Hardness (HB) Matl No. Cutting Speed Vc (SFM) Annealed Annealed Quenched & empered Annealed Quenched & empered Annealed Quenched & empered mm ( ") mm ( ") Feed vs rill iameter mm ( ") mm ( ") IPR (inches/rev) mm ( ") mm ( ") High alloy steel, cast steel, & tool steel Annealed Quenched & empered M Stainless steel & cast stainless steel Ferritic/martensitic Martensitic Austenitic K GreyCast Iron (GG) Cast Iron Nodular (GGG) Ferritic Pearlitic Ferritic Pearlitic Malleable Cast Iron Ferritic Pearlitic Aluminum wrought alloy Not cureable Cured N Aluminum cast, alloyed Copper alloys <=12% Si >12% Si > 1% Pb Not cureable Cured High temperature Free cutting Brass Electrolitic copper Nonmetallic uro & fiber plastics 29 Hard rubber 30 Annealed S Fe based High temp alloys Ni or Co based Cured Annealed Cured Cast itanium, i alloys Rm Alpha+beta alloys cured Rm H Hardened Hardened 55 HRC steel Hardened 60 HRC Chilled cast iron Cast Cast iron nodular Hardened 55 HRC 41 * Feed Rates are based on wo Effective O NO OUBLE. NEW2022 (06/2015) PAGE 6 OF 6
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