Loctite Instant Adhesives

Transcription

1 Henkel Your solutions partner Loctite Instant Adhesives INSTANT SOLUTIONS for Your Assembly Challenges Henkel can serve as your one-stop supplier, providing adhesives and sealants in all technologies, and dispensing and curing equipment for any application with an unparalleled level of knowledge, innovation and quality, as well as application diversity, reliability and customer support. Our approach is one of flexibility enabling us to adapt a solution in order to support your specific goals. We continuously invest in research and development so that we can meet and, in many cases, anticipate our customers' needs and goals. In addition, our extensive network of global technical centers and sales personnel worldwide provides you with unrivaled assistance when you need it. So, when you choose Henkel, you get a partner who will work with you to find cost-effective solutions to all your industrial challenges. From design and product development through manufacturing process simulations, no one adds more value to your business than Henkel. Henkel Corporation Engineering Adhesives U.S.A. Henkel Corporation Engineering Adhesives One Henkel Way Rocky Hill, Connecticut Tel: LOCTITE ( ) Tel: Fax: Canada Henkel Canada Corporation Engineering Adhesives 2225 Meadowpine Blvd. Mississauga, Ontario L5N 7P2 Tel: (within Canada) Tel: Fax: Kevlar is a registered trademark of E. I. du Pont de Nemours and Company. Lexan is a registered trademark of General Electric Company. Except as otherwise noted, all marks used in LT-LT-4435 are trademarks and/or registered trademarks of Henkel and/or its affiliates in the U.S. and elsewhere. = registered in the U.S. Patent and Trademark Office. Henkel Corporation, All rights reserved. 6404/LT-4435 (2/10)

2 2 NEW SOLUTIONS improved Adhesives Toughened Thermal Resistant Loctite 4203, 4204, 4205 s n Faster fixture speed n Excellent heat resistance up to 250 F Toughened Flash Cure Loctite 4310 and 4311 Flashcure Adhesives n NEW toughened formulations n Extremely fast, tack-free curing in 2-5 seconds TOTAL SOLUTIONS Loctite Instant Adhesives are the most diverse line of instant adhesives available, providing you with fast assembly solutions for a variety of materials, including plastics, elastomers and metals. Because of our process capabilities and technical Bonding Solutions Stronger. Faster. Superior. The most complete line of instant adhesives in the industry is now even better with faster and more consistent cure times, greater surface versatility, tougher performance, improved shelf life, and packages that are easier to use and improve dispense accuracy. ProDUCT SELECTOR CHART Process Solutions Pages 3-8 Pages 9-10 pages Henkel offers a wide range of primers and accelerators to increase adhesion on difficult-to-bond substrates and to increase cure speeds. In addition, Henkel offers a complete line of semi- and fully automated dispensing and curing equipment to optimize your assembly process. n Excellent resistance to impact and peel loads n Improved stability NEW PACKAGING Loctite Instant Adhesive Bottle n Highly flexible package provides flow control and ease of use n New nozzle for optimal dispensing accuracy and control n Positive Seal Cap Seals with a click n Improved stability n Bonds to a variety of substrates highly flexible package DISPENSE OPTIONS Plunger : Gun r : support, you can rely on Henkel to Technical Solutions Pages 14 be your total solutions provider from start to finish. Henkel s technical services are unparalleled in the industry. From your design and product development to the final manufacturing process, Henkel personnel and test facilities provide a wealth of expertise for your instant bonding challenges. PRE-FILLED SYRINGE Loctite 454 Gel Instant Adhesive n Ease of dispense Dispensing Equipment : Make no mistake about it. When it comes to instant adhesives, Henkel is your total solutions provider. n Accurate n Less waste n Package integrity n Package includes 2 dispense tips : Refer to for additional selections. INSTANT ADHESIVE SOLUTIONS

3 4 STRONGER SOLUTIONS for challenging environments TOUGHENED Top features substrates/applications Loctite 480 n Color: Black n Excellent shear strength n Ferrite magnets to metal and plastic Magnet bonding Loctite 410 Loctite 426 Loctite 435 Loctite 438 n NSF Approval n High viscosity n Color: Black n Gel n Color: Black n Suitable for porous surfaces and vertical or overhead applications n Color: Black n Excellent resistance in humid and/or chemical environments n Excellent resistance to impact and peel loads n Designed to bond plastics, elastomers and metals n Surface insensitive for faster cure on a wide variety of materials n Good impact, fracture toughness, peel and shear strength n Good chemical, humidity, thermal and shock resistant n Designed to bond plastics, elastomers and metals n EPDM to brass or aluminium Plumbing connections n Aluminium to PC/ABS blend Handheld electronics n ABS to chrome Faucets n Nylon to ABS Brush to handle n Ferrite magnets to ABS Electric toothbrushes n Zinc plating to polyester Speaker components n Polycarbonate to glass Fiber-optic connectors n ABS to ABS Key fobs n Rubber to ABS Model cars n Rubber to metal Tacking O-rings in metal grooved enclosures TOUGHENED THERMAL Top features substrates/applications NEW, & Loctite 4203 Loctite 4204 Loctite 4205 n Close fitting parts n Medium viscosity n Gel n Suitable for porous surfaces and vertical or overhead applications n New and improved faster curing formulas n Surface insensitive for faster cure on a wide variety of materials n Excellent hot strength and heat aging capabilities up to 250 F n Excellent resistance to impact and peel loads n Plastic to metal housings Electric motors n Nylon to aluminium Kitchenware n Rubber to Fiberglass Boat components n Neoprene to Kevlar Military devices n Lexan to metal and plastic Microelectronics n Buna N rubber to metal Gasket bonding 3 BONDING SOLUTIONS

4 6 FASTER SOLUTIONS for high speed assembly GENERAL PURPOSE VISCOSITY Top features substrates/applications Loctite 406 Loctite 401 Loctite 431 Loctite 411 n Wicking grade viscosity for post applications for close fitting applications n Medium viscosity for general purpose applications n High viscosity for large gaps n Gap filling product with great peel strength n Very fast fixture speed n Particularly suited for bonding a wide variety of materials, including metals, plastics and elastomers n For porous substrates such as paper, leather, cork and fabric n For acidic surfaces such as wood and chromate plated parts n Fast cure even in low humidity environments n PVC to EPDM rubber Appliance consoles n Urethane foam rubber to painted steel Handle grips n Aluminium to rubber pads Ladders n Paper to PVC Packaging materials n ABS to PVC Vacuum Cleaners n Glass-filled polyurethane to steel Firearm assembly n Stainless steel to carbon fiber Cutlery n Acrylic to PVC Plastic fencing n Braided sleeve to rubber Hoses Loctite 454 n No-run viscosity gel for large gaps and vertical surfaces n For dry/low humidity environments n Synthetic rubber to ABS Legs to equipment housings n Abrasive tips to metal Machine tools LIGHT CURING Top features substrates/applications NEW, FAST & TOUGHENED NEW, FAST & TOUGHENED Loctite 4306 Flashcure Light Cure Adhesive Loctite 4310 Flashcure Light Cure Adhesive Loctite 4311 Flashcure Light Cure Adhesive n Wicking to pale green to pale green n Impact and peel resistant n High viscosity to pale green n Impact and peel resistant n Extremely fast tack-free curing in 2-5 seconds n Cure with UV/Visible light n Good cosmetic appearance n Fluorescent for inspection purposes n Cures in shadowed areas n Eliminates need for accelerators n Good adhesion to plastics, elastomers and metals n Stainless steel to plastic Needle bonding n Latex rubber tubing to PET Household products n ABS to metal Hearing aids n Aluminium to plastic Handheld electronics n Polycarbonate to magnets Sensor and wire tacking n PVC to polyurethane foam General industrial products Loctite 7700 Handheld Light Curing System 5 n ISO Biocompatible BONDING SOLUTIONS

5 8 SUPERIOR SOLUTIONS for demanding applications LOW ODOR, LOW BLOOM Top features substrates/applications Loctite 408 n ABS to polycarbonate Battery cases Loctite 460 n Medium viscosity n High cosmetic appearance n Aluminum to acrylic Cosmetic cases n Polypropylene to aluminum Identification tags/labels n Low odor n Clear plastic to PVC Display systems Loctite 403 n High viscosity n Reduced white residue blooming or frosting n Surface insensitive n Wood to ABS Fountain pens n Rubber to metal Gasketing and sealing Loctite 455 n Gel n One-part room temperature cure n Stainless steel to rubber Electronic housings n SS clips to plastic Handheld electronics n Suitable for porous surfaces and vertical or overhead applications n ABS to polystyrene Small appliances FLEXIBLE Top features substrates/applications Loctite 4851 Loctite 4861 n Medium viscosity n High viscosity n Specifically designed for bonding delicate, soft or flexible substrates n Ensures flexibility even through the bond line n Suitable for porous and absorbent substrates n ISO Biocompatible n Polypropylene and EPDM to aluminum Rubber foot bonding n Urethane foam to rubber Flexible joints n Painted steel to EPDM Door seals n PTE to PVC Flexible antennas n Painted steel to rubber Weather stripping Needle tip adapters used on adhesive bottles 7 n Surface insensitive n Rubber to plastic Flexible tubing or balloons BONDING SOLUTIONS

6 10 PRODUCT SELECTOR CHART SUBSTRATE TYPICAL PROPERTIES Primary Feature Stronger Solutions for Challenging Environments Faster Solutions for High Speed Assembly Superior Solutions for Demanding Applications Toughened Toughened Surface Insensitive Toughened High Temperature Surface Insensitive General Purpose Surface Insensitive NEW NEW Light Cure Low Odor/Low Bloom Surface Insensitive Flexible Medium High for Gap Filling Non-Running Gel for Vertical or Porous Surfaces Clear, Medium Black, Medium Medium High for Gap Filling Non-Running Gel for Vertical or Porous Surfaces Wicking Grade Low Medium for Gap Filling Non-Running Gel for Vertical or Porous Surfaces High, Excellent Peel Strength Toughened Wicking Grade Low for Close Fitting Parts High for Gap Filling Non-Running Gel for Vertical or Porous Surfaces Medium for Close Fitting Parts High for Gap Filling Low, Wicking Grade Medium for Close Fitting Parts High for Gap Filling Plastics Elastomers Metals Porous Surfaces Acidic Surfaces Loctite 480 Prism Instant Adhesive G VG VG NR G 4 GPR Loctite 410 Prism Instant Adhesive G VG VG G G 4 GPR Loctite 426 Prism Instant Adhesive G G G VG G GPR Loctite 435 Prism Instant Adhesive VG G G NR VG GPR Loctite 438 Prism Instant Adhesive VG G VG NR VG GPR Loctite 4203 Prism Instant Adhesive G G G NR G GPR Loctite 4204 Prism Instant Adhesive G G G G G GPR Loctite 4205 Prism Instant Adhesive G G G VG G GPR Loctite 406 Prism Instant Adhesive G VG VG NR VG GPR Loctite 401 Prism Instant Adhesive VG VG VG G VG GPR Loctite 431 Prism Instant Adhesive VG VG G G VG GPR Loctite 454 Prism Instant Adhesive VG VG VG VG VG GPR Loctite 411 Prism Instant Adhesive G VG G G G GPR Loctite 4306 Flashcure Light Cure Adhesive G G G NR G GPR Loctite 4310 Flashcure Light Cure Adhesive G G G G G GPR Loctite 4311 Flashcure Light Cure Adhesive G G G G G GPR Loctite 455 Prism Instant Adhesive G VG G VG G GPR Loctite 460 Prism Instant Adhesive G VG G NR VG GPR Loctite 403 Prism Instant Adhesive G VG G G VG GPR Loctite 408 Prism Instant Adhesive G VG G NR VG GPR Loctite 4851 Prism Instant Adhesive G G G G VG GPR Loctite 4861 Prism Instant Adhesive G G G G VG GPR Polyolefins ITEM NUMBER Container 10 g syringe 20 g tube 200 g tube 300 g cartridge 20 g tube 200 g tube 300 g cartridge 30 g syringe 20 g tube 200 g tube 300 g cartridge 1 oz. bottle 1 oz. bottle 1 oz. bottle 10 g syringe 200 g tube Color Gap (inches) (cp) Shear Strength (psi) 1 Temp. Fixture Speed 2 Agency Approval Black , F to 212 F 90 sec. NSF/ANSI 61 Black ,500 3, F to 212 F 90 sec. Black Gel 3, F to 212 F 120 sec. Clear , F to 212 F 30 sec. ISO Black , F to 212 F 30 sec. Clear , F to 250 F 60 sec. Clear ,000 2, F to 250 F 80 sec. Clear Gel 2, F to 250 F 110 sec. Clear , F to 180 F 15 sec. Clear , F to 180 F 15 sec. Clear ,000 2, F to 180 F 15 sec. ISO Clear Gel 3, F to 180 F 15 sec. CFIA, ABS Clear ,000 3, F to 200 F 30 sec. Clear to Pale Green Clear to Pale Green Clear to Pale Green , F to 180 F 5 sec. ISO , F to 180 F 5 sec. ISO , F to 180 F 5 sec. ISO Clear Gel 2, F to 160 F 50 sec. Clear , F to 160 F 50 sec. Clear ,000 2, F to 160 F 50 sec. Clear , F to 160 F 50 sec. Clear , F to 125 F 20 sec. ISO Clear ,000 2, F to 125 F 20 sec. ISO The above information is presented as a guideline only. Henkel recommends evaluating the selected product in your application to determine suitability. LEGEND G = Good VG = Very Good GPR = Good in Combination with Loctite 770 Prism Primer NR = Not Recommended 1 Data generated using grit blasted steel except where noted 2 Full Cure = 24 hours without UV/VIS exposure; with UV/VIS exposure, see technical data sheets. Fixture speed varies by substrate, gap and humidity. 3 Data generated using polycarbonate 4 Accelerator required BONDING SOLUTIONS

7 12 PROCESS SOLUTIONS 11 Dispensing & Curing Equipment From manually operated devices to fully automated systems, Henkel offers a complete line of Loctite brand dispensing and light curing equipment which can easily be integrated into your manufacturing process. Selection of a Loctite brand system is based on the product being used, viscosity, package size and process requirements. For more information on our complete equipment offering, visit our equipment website at or call LOCTITE ( ) in the U.S. or in Canada to speak with a technical representative. MODULAR DISPENSE SYSTEMS Henkel offers a complete line of controllers, reservoirs and dispense valves, allowing you to create a custom dispensing system to meet your specific needs and manufacturing goals. Reservoir Controllers product Pressure Regulation Package Types & Sizes integrated reservoir controllers Space saving and economical, combined controller and reservoir for valve dispensing. Loctite Integrated Semi-Automatic r Handheld Valves low viscosity cyanoacrylate applicator Loctite LV Hand-Held Applicator Mounted Valves high precision valves Loctite Stationary Applicator Valve Loctite Micro Needle Valve Low Level Sensing No 0 to 15 psi 0-3,000 cp kg bottle g squeeze tube No 0 to 100 psi >3,000 cp Type Pneumatic 0-10,000 cp Type (1/4" OD Tube) High Precision (3/8" OD Tube) high performance diaphragm valves Loctite Light Cure Valve Loctite Cyanoacrylate Valve High Precision High Performance Diaphragm High Performance Diaphragm Low to Medium Low to Medium Low to Medium Low to Medium Patterns Patterns Drop, Dot, Bead Used to Stroke Adjustment Gel Instant Adhesives, Drop, Instant Adhesives, Dot, Bead Retaining Compounds, Threadlockers Drop, Dot, Bead, Microdots Stroke Adjustment Actuation Foot Suck- Back Light Cure/Acrylics No Light Cure/Acrylics, Drop, Retaining Compounds, Dot, Bead Threadlockers Drop, Dot, Bead, Microdots Instant Adhesives, Retaining Compounds, Threadlockers No No COMPLETE DISPENSE SYSTEM These Loctite brand dispense systems are ready for immediate operation, and offer the manufacturing flexibility and reliability you re looking for. product volumetric bottle dispensers adhesive directly from product bottle with no reservoirs required. Loctite Benchtop Peristaltic r Patterns Dots, Drops, Beads Package Types & Sizes pressure-t i m e bottle a n d syringe dispense systems Equipped with all components needed to dispense a wide range of products in a variety of adhesive bottle sizes. LIGHT CURE SOLUTIONS Loctite Bond-A-Matic 3000 r 0-15 psi Loctite Bond-A-Matic 3000 r psi Loctite Digital Syringe System Henkel offers the widest selection of light curing equipment available from any one company in the market today. Our Loctite brand ensures you have the most innovative and dependable systems for all your light curing adhesive applications. Any 0 to 5,000 cp ,000 cp Dots, Drops, Beads 2 kg bottle 200 g squeeze tube >3,000 cp Drops, Beads 30 g syringe Gel Lamp Type led spot c u r i n g devices High-powered and portable for light cure adhesives, providing effective spot curing solutions for both manual or integrated automatic systems. Loctite CureJet 405 LED LED Lamp Type led flood systems This system is ideal for batch processing. UV and alternate visible light bulb options are available. Loctite Flood Array System 405 LED LED Lamp Type led c u r i n g devices High powered and portable for light cure adhesives, providing effective spot curing solutions for both manual or integrated automatic systems. Loctite 7700 Hand Held Light Source LED DISPENSE TIPS Henkel offers a comprehensive line of Loctite brand dispense tips which include high precision stainless steel, tapered polyethylene and flexible polypropylene tips. All feature a positive locking helical thread design to ensure the tip will stay intact during the toughest applications. For your less critical applications, we offer more economical general purpose tips that still provide reliable and consistent dispensing, shot after shot. Ideal for use on s, 1 oz. bottles and 30 g syringes PROCESS SOLUTIONS

8 14 PROCESS SOLUTIONS TECHNICAL SOLUTIONS When your application involves difficultto-bond substrates or requires increased cure speeds, Henkel offers a full line of primers and accelerators to provide the solutions you require. Surface Primers Improve adhesion on difficult-to-bond substrates Base Features Loctite 770 Prism Primer Loctite 793 Prism Primer Loctite 7951 Prism Primer Accelerators Increase cure speed of Loctite Instant Adhesives P roduct Base Features Loctite 7452 Tak Pak Accelerator Loctite 7109 Tak Pak II Accelerator Loctite 712 Tak Pak Accelerator n-heptane propylene glycol ether, n-butoxy propanol and water perfluorocarbon and chlorobenzotrifluoride acetone perfluorocarbon isopropanol Adhesion promoter Especially for polyolefins such as PE and PP Suitable for PTFE and thermoplastic elastomers Long on-part life Fluorescent under UV light / black light Adhesion promoter Especially for polyolefins such as PE and PP Suitable for PTFE and thermoplastic elastomers Nonflammable Adhesion promoter Especially for polyolefins such as PE and PP Suitable for PTFE and thermoplastic elastomers Nonflammable and noncombustible Provides fast cure when post-applied Excellent for cosmetic applications, for clear and transparent adhesive beads or fillets Suitable for securing wires or coils to PCBs Provides fast cure when post-applied Excellent for cosmetic applications, for clear and transparent adhesive beads or fillets Nonflammable and noncombustible Provides fast cure when post-applied Excellent for cosmetic application, for clear and transparent adhesive beads or fillets Suitable for securing wires or coils to PCBs On-Part Life 1 min. 1 min. 1 min. On-Part Life 8 hrs. 2 hrs. 8 hrs Package Size 1.75 fl. oz. brush cap bottle 1.75 fl. oz. spray cap bottle 0.7 fl. oz. metered mist 1 quart can 1 gallon can 1 quart can Package Size 16 oz. can 16 oz. can 16 oz. can 0.7 fl. oz. metered mist 1 gallon can Henkel is in the business of solving customers problems. When customers buy Loctite brand instant adhesives, they get more than a product they get a partner who will work side by side with them to find innovative solutions to their manufacturing problems. Rapidly emerging, innovative processes and materials mandate an unprecedented breadth and depth of engineering savvy. Not every company can provide the equipment and engineering staff necessary to compete in today s marketplace, the way Henkel can. Henkel s Engineering Services Group understands the necessity of partnering with manufacturers and sharing this expertise with the industry. ENGINEERING SERVICES n Process Consultations n Customer Teardowns n Custom Equipment n Customer Line Surveys n Material Properties Testing n Adhesive Performance n Surface Analysis n Process Optimization n Equipment Support To access these and other Henkel Engineering Services, contact our Adhesive and Sealant Specialists by calling LOCTITE ( ) in the U.S. and in Canada. Loctite 7113 Accelerator n-heptane Provides fast cure when post-applied Excellent for cosmetic applications, for clear and transparent adhesive beads or fillets Suitable for loudspeaker assembly bonding and coil to ferrite magnet bonding Long on-part life 24 hrs gallon can From design and product development to simulated testing of the manufacturing process and dispensing trials, Henkel brings a wealth Clean-Up Solvent of expertise and experience to its customers. 13 Loctite 768 X-NMS Features Loctite 768 X-NMS quickly and safely dissolves cured cyanoacrylate-based adhesives Package Size 1 gallon can In a design-through-assembly partnership, no one adds value like Henkel. TECHNICAL SOLUTIONS