TEGOMER AntiScratch 100
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- Oswin Gallagher
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1 TEGOMER AntiScratch 100 Make your plastic tough enough Scratch resistance for PP/talc
2 Automotive Applications of PP/talc with High Importance of Scratch Resistance Dashboards Interior door panels Page 2
3 All properties are effected by antiscratch additives Customer s Expectations for Interior Surfaces & Materials are Very High To meet customer s expectations the following parameters for materials need to be fulfilled: Design (color, structure of surface, leather like appearance) Haptic, Touch (soft, hard, sticky, smooth) Durability (is it sensitive to damage by UV light or heat?) Odor free (new car smell vs. new car malodor) No fogging ( smeary window ) The quality impression of the interior determines the quality impression of the total car! Page 3
4 Door Panels are a Typical Application for Antiscratch Additives Antiscratch properties are needed because Car customers & designers like grained surfaces ( leather style ) These surfaces are very sensitive to scratch, e.g. damages of door panels Industry standards for grained surfaces K 09: strongly grained (standard of VW) K 31: smoothly grained (standard of GM) K 09 Grained surface of VW moulded in our lab Page 4
5 A Durable Scratch Resistance Ensures a High Perceived Quality An unscratched interior after extensive use Creates a high value brand recognition especially with rental cars or taxis Influences positively the decision when a new cars is bought towards the current brand Allows a higher selling price when a used car is sold Makes it more likely that the customer will buy a new car from the same brand/oem Page 5
6 Perfect Long Lasting Scratch Resistance for Less than 10 EUR Calculation Amount of PP/talc used in a standard mid size car: 55 kg Thereof PP/talc parts with need for antiscratch properties: 15 kg Amount of TEGOMER AntiScratch 100 needed (at 2%): 0.3 kg = < 10 EUR Families would buy it! Extra equipment Trunk baggage net 50 Price in cutoff net 140 Classic Dynamic Family Child Car Seat 1 child car seat with integrated belt pretensioner child car seats with integrated belt pretensioner 420 Folding Table in back sheet of front seat with integrated cup holder 80 - Scratch Resistant Interior permanent scratch resistant door and side panels and dashboard 40 Page 6
7 TEGOMER AntiScratch 100 Works in a Broad Variety of Formulations Example formulation for PP/TPO/talc Polypropylene 63.4% (Exxon 7064 L1) TPO 12.0% (Engage 8100) Pigment masterbatch 2.0% (30% carbon black) Talc 20.0% (IMIFABI HTP1c) TEGOMER AntiScratch % Calcium stearate 0.1% Other additives 0.5% (antioxidants; UV stabilizer) Example formulation for PP/talc Polypropylene 75.8% (Borealis BE 170 MO) Pigment masterbatch 3.0% (30% carbon black) Talc 18.0% (IMIFABI HTP1c) TEGOMER AntiScratch % Calcium stearate 0.2% Other additives 1.0% (antioxidants; UV stabilizer) Page 7
8 TEGOMER AntiScratch 100 outperforming standard additives 2% TEGOMER AntiScratch 100 No scratches visible Homogeneous appearance 2% silicone oil masterbatch Some scratches visible Cow like surface No additive Strong scratches visible Talc particles at surface Page 8
9 As a reliable partner we offer all Standard Tests In-house In-house capabilities Erichsen equipment for evaluation of scratch resistance Moulding devices for grained surfaces (e.g. K09 & K31) Other automotive norms such as Crockmaster or Multifinger scratch tester available We offer our technical equipment and our knowledge in evaluating the scratch resistance of compounds modified with our additives. This can be PP/talc, PP/wollastonite or other polymers. Page 9
10 A chemically bond Permanent Slip Enhancer Siloxane backbone Anchorage groups TEGOMER AntiScratch 100 Polymer matrix (dashboard) The anchorage groups of Tegomer Antiscratch 100 ensure in contrast to standard additives a durable & permanent set No migration, no fogging, no property change over time, no impact on surface haptics Page 10
11 ΔL (scratch resistance) Exclusively TEGOMER AntiScratch 100 Generates a Long Lasting Effect 12,0 Compound: PP with 20% talc poor Test method: Erichsen 10 N 10,0 Graining: K31 without Additive 2% TEGOMER AntiScratch 100 2% Silicone oil masterbatch 8,0 before ageing after ageing 2% HMW amide PP-MAA based 1% Fatty acid amide 6,0 4,0 2,0 perfect 0,0 ΔL 24 h ΔL 1 W 80 C Page 11
12 Ageing is Crucial to Evaluate Additives for Car Interior Applications Temperatures in summer in a (closed) car after 1 hour in the sun: Dashboard: up to 80 C Head room: up to 70 C Foot space: up to 60 C To simulate the conditions in a car we do the following testing: Scratch resistance test of sample with additives direct after molding Same test with sample that was aged for 7 days at 80 C or QUV test Page 12
13 Additive with Long Lasting Effect Tackiness after UV Irradiation The PV 1306 test method of VW/Germany is used to analyze interior automotive parts based on PP and PP/Talc compounds regarding their tackiness and migration after UV irradiation (5 x 96 h). without Additive + 3% TEGOMER AntiScratch 100 Q-Sun Xe-1-B + 0.5% fatty acid amide + 3% high molecular amide PP-MAA based TEGOMER AntiScratch 100 does not show any migration and tackiness in the PV 1306 test. It stays in the bulk phase of plastics compounds and provides a long lasting scratch resistance. Page 13
14 TEGOMER AntiScratch 100 Yields Outstanding Properties in Performance TEGOMER AntiScratch 100 Fatty acid amide Silicone oil Masterbatch HMW amide PP-MAA based Scratch 1d / RT Scratch 7d / 80 C Migration no yes yes yes Odor no yes no yes Fogging no yes yes yes Notched impact Use in moulding operations Addition in % Page 14
15 TEGOMER AntiScratch 100 Summary of Properties TEGOMER AntiScratch is a compound based on organic modified siloxane guarantees long term, durable antiscratch properties does not loose antiscratch properties after ageing as competitor s products do is non-fogging, non-migrating & odorless has no impact on surface haptics improves the mechanical properties of PP/talc and PP/TPO/talc filled systems can enhance melt flow properties Page 15
16 Scratch me if you can! TEGOMER AntiScratch 100 Make Your Plastic Tough Enough. Care & Surface Specialties Goldschmidt Industrial Specialties Page 16
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