Manufacturers Data Report ADSN

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1 Manufacturers Data Report ADSN

$MDR) 105043 10504301 1050430101 ADSN00001321 1913 100NB SEB 12:21 06/10/2016 21/09/2016 Photo is indictive only and may be of another item in the same batch ABN\ 73 070 676 201 Unit 14, 12 14$

2 MDR Manufacturing Data Report Customer PO Number Aflex Job Number Aflex Batch Number Aflex Item Number Serial Number Release ID Item Description Report Generated Release Date (Sample MDR) (Sample MDR) ADSN NB SEB 12:21 06/10/ /09/2016 Photo is indictive only and may be of another item in the same batch ABN\ Unit 14, Beaumont Road Mount uring-gai, NSW 2080 aflex.com.au \ Phone\ Fax\ Page 2

3 Table of Contents ISO 9001 Certification Manufacturing Drawing 4 5 Welding Information 6 Weld Map Weld W-01 Weld W-02 Weld W-03 Weld W-04 Weld W Materials Information 22 Materials Map Material Certificate (Page 1 of 1) Material Certificate (Page 1 of 1) Material Certificate (Page 1 of 1) Material Certificate (Page 1 of 1) Page 3

ISO 9001 Certification Aflex Pty Ltd Best Practice Certification Pty Ltd has assessed the above

manufacture of metal expansion bellows for use in pipework Exclusions: Nil Address: Unit 14,

21/09/2016 20/09/2019* 1031 CERTIFICATION APPROVED: obi Simmat Chief Executive Officer Best

4 ISO 9001 Certification Aflex Pty Ltd Best Practice Certification Pty Ltd has assessed the above company as complying with the following management system standard requirements at the address shown. Standard: AS/NZS ISO 9001: Quality Management System Scope of Certification: Design and manufacture of metal expansion bellows for use in pipework Exclusions: Nil Address: Unit 14, Beaumont Road, Mt uringai NSW 2080 Australia Issue Date: Expiry Date: Client Number: 21/09/ /09/2019* 1031 CERTIFICATION APPROVED: obi Simmat Chief Executive Officer Best Practice Certification Pty Ltd a» Suite 211, Lifestyle Working Centre 117 Old Pittwater Road Brookvale NSW 2100 p» w» bestpracticecertification.com.au * Subject to regular surveillance audits Page 4

5 Manufacturing Drawing Drawing not to Scale Page 5

6 Welding Information Weld Map Drawing not to Scale Identifer Weld Description Procedure W-01 Bellows Inlet to Pipe Group / Bellows Attachment W-02 Bellows Outlet to Pipe Group / Bellows Attachment W-03 Pipe to flange Group A1/ Bellows Attachment W-04 Pipe to flange Group A1/ Bellows Attachment W-05 Liner to flange Group A1/ Bellows Attachment Page 6

7 Weld W-01 Weld Procedure Specification (WPS) Weld Description W-01 - Bellows Inlet to Pipe Torch Postion / Material Fitup Group / Bellows Attachment WPS ID 1 Based On PQR ID Applicable Code AS3992:1998 Amps Min 170 Amps Max 215 Volts Min 8 Volts Max 12 Weld Speed Min (mm/s) 3 Weld Speed Max (mm/s) 5 Arc Energy Min (kj/mm) 0.45 Arc Energy Max (kj/mm) 0.52 Polarity DC Positive to Earth Pulse Freq. Min 1.8 Pulse Freq. Max 2.5 Pulse Low % 40 Pulse Duty % 40 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Minimum Pipe Diameter 50 Maximum Pipe Diameter 1200 Parent 1 Material Group Parent 2 Material Group Filler Material Group F6 Filler Material 316/316L Filler Size Min (mm) 1.6 Filler Size Max (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Page 7

Weld Record Weld Indentifier W-01 Photo of weld Weld Record ID 21067 Operator S Time of Weld 16/09/2016 15:12 Group / Bellows Attachment WPS ID 1 Amps 190 Volts 8 Weld Speed (mm/s) 5 Arc Energy

8 Weld Record Weld Indentifier W-01 Photo of weld Weld Record ID Operator S Time of Weld 16/09/ :12 Group / Bellows Attachment WPS ID 1 Amps 190 Volts 8 Weld Speed (mm/s) 5 Arc Energy (kj/mm) 0.30 Polarity DC Positive to Earth Pulse Freq. 2.5 Pulse Low % 50 Pulse Duty % 50 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Parent 1 Material Group Parent 1 Material Refer to Materials Map Parent 2 Material Group Parent 2 Material Refer to Materials Map Filler Material Group F6 Filler Material 316/316L Filler Size Dia. (mm) 1.6 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Number of Runs 1 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Note: Weld photo is of this actual weld and forms part of this weld record. NDT Results Check ID Description Technician Date Performed Result Axial Dynamics 100% Through Dye Pen. S 18/09/2016 PASS Page 8

9 Welder Qualification Certificate Welder Qualification Details WPS ID 1 Group / Bellows Attachment Technician Stephen losowski Initials S Date of Qualification :27:31 Method of Qualification Satisfactory Completion of PQR PQR ID PQR Document Approved By Nick Gould Test Piece Please Refer to PQR ID for full details Page 9

10 Weld W-02 Weld Procedure Specification (WPS) Weld Description W-02 - Bellows Outlet to Pipe Torch Postion / Material Fitup Group / Bellows Attachment WPS ID 1 Based On PQR ID Applicable Code AS3992:1998 Amps Min 170 Amps Max 215 Volts Min 8 Volts Max 12 Weld Speed Min (mm/s) 3 Weld Speed Max (mm/s) 5 Arc Energy Min (kj/mm) 0.45 Arc Energy Max (kj/mm) 0.52 Polarity DC Positive to Earth Pulse Freq. Min 1.8 Pulse Freq. Max 2.5 Pulse Low % 40 Pulse Duty % 40 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Minimum Pipe Diameter 50 Maximum Pipe Diameter 1200 Parent 1 Material Group Parent 2 Material Group Filler Material Group F6 Filler Material 316/316L Filler Size Min (mm) 1.6 Filler Size Max (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Page 10

Weld Record Weld Indentifier W-02 Photo of weld Weld Record ID 21068 Operator S Time of Weld 16/09/2016 15:12 Group / Bellows Attachment WPS ID 1 Amps 190 Volts 8 Weld Speed (mm/s) 5 Arc Energy

11 Weld Record Weld Indentifier W-02 Photo of weld Weld Record ID Operator S Time of Weld 16/09/ :12 Group / Bellows Attachment WPS ID 1 Amps 190 Volts 8 Weld Speed (mm/s) 5 Arc Energy (kj/mm) 0.30 Polarity DC Positive to Earth Pulse Freq. 2.5 Pulse Low % 50 Pulse Duty % 50 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Parent 1 Material Group Parent 1 Material Refer to Materials Map Parent 2 Material Group Parent 2 Material Refer to Materials Map Filler Material Group F6 Filler Material 316/316L Filler Size Dia. (mm) 1.6 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Number of Runs 1 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Note: Weld photo is of this actual weld and forms part of this weld record. NDT Results Check ID Description Technician Date Performed Result Axial Dynamics 100% Through Dye Pen. S 18/09/2016 PASS Page 11

Welder Qualification Certificate Welder Qualification Details WPS ID 1 Group / Bellows Attachment Technician Stephen losowski Initials S Date of Qualification 16-07-2015 12:27:31 Method of

12 Welder Qualification Certificate Welder Qualification Details WPS ID 1 Group / Bellows Attachment Technician Stephen losowski Initials S Date of Qualification :27:31 Method of Qualification Satisfactory Completion of PQR PQR ID PQR Document Approved By Nick Gould Test Piece Please Refer to PQR ID for full details Page 12

13 Weld W-03 Weld Procedure Specification (WPS) Weld Description W-03 - Pipe to flange Torch Postion / Material Fitup Group A1/ Bellows Attachment WPS ID 30 Based On PQR ID Applicable Code AS3992:1998 Amps Min 170 Amps Max 215 Volts Min 8 Volts Max 12 Weld Speed Min (mm/s) 3 Weld Speed Max (mm/s) 5.5 Arc Energy Min (kj/mm) 0.45 Arc Energy Max (kj/mm) 0.47 Polarity DC Positive to Earth Pulse Freq. Min 1.8 Pulse Freq. Max 2.5 Pulse Low % 40 Pulse Duty % 40 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Minimum Pipe Diameter 0 Maximum Pipe Diameter 0 Parent 1 Material Group A1 Parent 2 Material Group Filler Material Group F6 Filler Material AWS ER309/309L Filler Size Min (mm) 1.6 Filler Size Max (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Page 13

Weld Record Weld Indentifier W-03 Photo of weld Weld Record ID 21069 Operator S Time of Weld 21/09/2016 11:56 Group A1/ Bellows Attachment WPS ID 30 Amps 210 Volts 8 Weld Speed (mm/s) 3 Arc Energy

14 Weld Record Weld Indentifier W-03 Photo of weld Weld Record ID Operator S Time of Weld 21/09/ :56 Group A1/ Bellows Attachment WPS ID 30 Amps 210 Volts 8 Weld Speed (mm/s) 3 Arc Energy (kj/mm) 0.56 Polarity DC Positive to Earth Pulse Freq. 2.5 Pulse Low % 50 Pulse Duty % 50 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Parent 1 Material Group A1 Parent 1 Material Refer to Materials Map Parent 2 Material Group Parent 2 Material Refer to Materials Map Filler Material Group F6 Filler Material AWS ER309/309L Filler Size Dia. (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Number of Runs 1 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Note: Weld photo is of this actual weld and forms part of this weld record. NDT Results Check ID Description Technician Date Performed Result Axial Dynamics 100% Through Dye Pen. S 21/09/2016 PASS Page 14

15 Welder Qualification Certificate Welder Qualification Details WPS ID 30 Group A1/ Bellows Attachment Technician Stephen losowski Initials S Date of Qualification :28:34 Method of Qualification Satisfactory Completion of PQR PQR ID PQR Document Approved By Nick Gould Test Piece Please Refer to PQR ID for full details Page 15

16 Weld W-04 Weld Procedure Specification (WPS) Weld Description W-04 - Pipe to flange Torch Postion / Material Fitup Group A1/ Bellows Attachment WPS ID 30 Based On PQR ID Applicable Code AS3992:1998 Amps Min 170 Amps Max 215 Volts Min 8 Volts Max 12 Weld Speed Min (mm/s) 3 Weld Speed Max (mm/s) 5.5 Arc Energy Min (kj/mm) 0.45 Arc Energy Max (kj/mm) 0.47 Polarity DC Positive to Earth Pulse Freq. Min 1.8 Pulse Freq. Max 2.5 Pulse Low % 40 Pulse Duty % 40 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Minimum Pipe Diameter 0 Maximum Pipe Diameter 0 Parent 1 Material Group A1 Parent 2 Material Group Filler Material Group F6 Filler Material AWS ER309/309L Filler Size Min (mm) 1.6 Filler Size Max (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Page 16

Weld Record Weld Indentifier W-04 Photo of weld Weld Record ID 21070 Operator S Time of Weld 21/09/2016 11:56 Group A1/ Bellows Attachment WPS ID 30 Amps 210 Volts 8 Weld Speed (mm/s) 3 Arc Energy

17 Weld Record Weld Indentifier W-04 Photo of weld Weld Record ID Operator S Time of Weld 21/09/ :56 Group A1/ Bellows Attachment WPS ID 30 Amps 210 Volts 8 Weld Speed (mm/s) 3 Arc Energy (kj/mm) 0.56 Polarity DC Positive to Earth Pulse Freq. 2.5 Pulse Low % 50 Pulse Duty % 50 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Parent 1 Material Group A1 Parent 1 Material Refer to Materials Map Parent 2 Material Group Parent 2 Material Refer to Materials Map Filler Material Group F6 Filler Material AWS ER309/309L Filler Size Dia. (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Number of Runs 1 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Note: Weld photo is of this actual weld and forms part of this weld record. NDT Results Check ID Description Technician Date Performed Result Axial Dynamics 100% Through Dye Pen. S 21/09/2016 PASS Page 17

18 Welder Qualification Certificate Welder Qualification Details WPS ID 30 Group A1/ Bellows Attachment Technician Stephen losowski Initials S Date of Qualification :28:34 Method of Qualification Satisfactory Completion of PQR PQR ID PQR Document Approved By Nick Gould Test Piece Please Refer to PQR ID for full details Page 18

19 Weld W-05 Weld Procedure Specification (WPS) Weld Description W-05 - Liner to flange Torch Postion / Material Fitup Group A1/ Bellows Attachment WPS ID 30 Based On PQR ID Applicable Code AS3992:1998 Amps Min 170 Amps Max 215 Volts Min 8 Volts Max 12 Weld Speed Min (mm/s) 3 Weld Speed Max (mm/s) 5.5 Arc Energy Min (kj/mm) 0.45 Arc Energy Max (kj/mm) 0.47 Polarity DC Positive to Earth Pulse Freq. Min 1.8 Pulse Freq. Max 2.5 Pulse Low % 40 Pulse Duty % 40 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Minimum Pipe Diameter 0 Maximum Pipe Diameter 0 Parent 1 Material Group A1 Parent 2 Material Group Filler Material Group F6 Filler Material AWS ER309/309L Filler Size Min (mm) 1.6 Filler Size Max (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Page 19

Weld Record Weld Indentifier W-05 Photo of weld Weld Record ID 21071 Operator S Time of Weld 21/09/2016 12:36 Group A1/ Bellows Attachment WPS ID 30 Amps 210 Volts 8 Weld Speed (mm/s) 3 Arc Energy

20 Weld Record Weld Indentifier W-05 Photo of weld Weld Record ID Operator S Time of Weld 21/09/ :36 Group A1/ Bellows Attachment WPS ID 30 Amps 210 Volts 8 Weld Speed (mm/s) 3 Arc Energy (kj/mm) 0.56 Polarity DC Positive to Earth Pulse Freq. 2.5 Pulse Low % 50 Pulse Duty % 50 Tungsten Dia. (mm) 2.4 Electrode Stickout. (mm) 6 Parent 1 Material Group A1 Parent 1 Material Refer to Materials Map Parent 2 Material Group Parent 2 Material Refer to Materials Map Filler Material Group F6 Filler Material AWS ER309/309L Filler Size Dia. (mm) 2.4 Flux Weld direction Forwards Torch Sheilding Gas 100% Argon Gas Flow Torch (l/min) 12 Purge Sheilding Gas Gas Flow Purge (l/min) 0 Number of Runs 1 Pre Heat Temperature Minimum Interrun Temperature Maximum Intermediate heat treatment Post weld heat treatment Interrun Cleaning Back Gouging Notes Note: Weld photo is of this actual weld and forms part of this weld record. NDT Results Check ID Description Technician Date Performed Result Axial Dynamics 100% Visual Inspection S 21/09/2016 PASS Page 20

Welder Qualification Certificate Welder Qualification Details WPS ID 30 Group A1/ Bellows Attachment Technician Stephen losowski Initials S Date of Qualification 16-07-2015 12:28:34 Method of

21 Welder Qualification Certificate Welder Qualification Details WPS ID 30 Group A1/ Bellows Attachment Technician Stephen losowski Initials S Date of Qualification :28:34 Method of Qualification Satisfactory Completion of PQR PQR ID PQR Document Approved By Nick Gould Test Piece Please Refer to PQR ID for full details Page 21

22 Materials Information Materials Map Drawing not to Scale Materials Records Identifer Material Name M-ID Heat Number Cert Doc ID M-02 80NB Pipe - 3" SCH 10S 316/316L AAW M-03 80NB Flanges - BS EN1092 PN16 (DIN16) Car J M-04 80NB Flanges - BS EN1092 PN16 (DIN16) Car J M NB Pipe - 4" SCH 40S 316/316L VBC M NB Pipe - 4" SCH 40S 316/316L VBC Bellows Records Identifer Material Name M-ID Heat Number Cert Doc ID M-01 Sheet x mm 316/316L C37AY Where applicable, Material Certificates can be found on the following pages... Page 22

23 Material Certificate (Page 1 of 1) Page 23

24 MDR Material Certificate (Page 1 of 1) Page 24

25 Material Certificate (Page 1 of 1) Page 25

26 Material Certificate (Page 1 of 1) Page 26

27 End of Report - This page intentionally left blank. Page 27

Manufacturers Data Report. ADSN0000xxxx

Manufacturers Data Report. ADSN0000xxxx Manufacturers Data Report ADSN0000xxxx xxxxxx 0 1 0 1 Manufacturers Data Report Customer PO Number Aflex Job Number Aflex Batch Number Aflex Item Number Serial Number Release ID Item Description Report