HMV POLYMER AND AUXILLIARIES

Transcription

1 HMV POLYMER AND AUXILLIARIES

2 WHY FLOOR COATINGS ARE REQUIRED? CreateC an easy to clean, cea,seamlessess surface Result in a hard wearing and durable surface Provide anattractive ti flooring surface Become a chemically resistant surface Allow for designated traffic and work zones Increase productivity capabilities Offer an environmentally friendly flooring solution Allow for quick and easy application To protect steel and concrete against corrosion and to achieve general water tightness and thus a longer durability of surfaces

3 APPLICATION AREAS Commercial buildings Parking areas & garages Manufacturing plants Sports ground Food and beverage plants Laboratories, and more. Warehouses Chemical i l plants

4 BASED ON THE END USE THE PROPERTIES REQUIRED CHEMICAL RESISTANCE IMPACT RESISTANCE TOUGH / ELASTIC ANTI STATIC ANTI MICROBIAL

5 RESINOUS FLOORING Epoxy Flooring Polyurethane/Polyaspartics Flooring

6 TYPES OF FLOORING SYSTEM A. 3 component system Part A : Co-grind epoxy paint Part B : Silica sand Part C : Hardener B. 4 component system Part A : Epoxy clear Part B : Pigment concentrates Part C : Silica sand Part D : Hardener

7 ADDITIVE PACKAGE FOR EPOXY FLOORING Dispersion additive : Pat-Add DA 948 for Co-grind formulation Pat-Add DA 815 for Pigment concentrates Defoaming f i additive : Pat-Add AF 70 Levelling additive : Pat-Add LE 1066

8 Pat Add DA 948 Cogrinding in Epoxy Floor Coatings

9 Pat Add DA 948 Cogrinding in Epoxy Floor Coatings RAW MATERIALS EPOXY GREY EPOXY BLUE PROCEDURE MILLBASE 1 EPOXY RESIN (100% SOLIDS) Mix RM 1 and 2 until homogenous at 2 DA 948 / Competitor rpm. 3 PIGMENT WHITE (PW 6) Slowly add pigments and continue premix for 10 mins at 2000 rpm 4 PIGMENT BLACK (PBlk 7) 0.10 Add glass beads and mill the sample until 5 PIGMENT BLUE (PB 15:3) 0.50 <15µm. (Approximately1.15 hrs) STABILIZATION 6 EPOXY RESIN (100% SOLIDS) After grinding, add RM 6 for stabilization. Mix for 2 mins at 2000 rpm. Filter Mill base. LETDOWN 7 EPOXY RESIN (100% SOLIDS) PAT ADD AF 70/ Competitor Add the remaining RM s in the mill base and mix for 10 mins at 1500 rpm. 9 LE1066 / Competitor TOTAL SOP ON WHITE PIGMENT 1.5% 1.0% SOP ON BLACK PIGMENT 35% 20.0%

10 Pat Add DA 948 Cogrinding in Epoxy Floor Coatings Mixing Ratio Part A Base Paint Part B Silica Sand Part C Hardener Procedure - 1 Mix Part A with Part B in the mixer 2 min at 1000 rpm 2 Add Part C to the mixture mix 2 min at 2000 rpm. 3 Pour out samples in panelswith borders to make up2mm thickness of film 4 Use spike roller after to destroy formed foam and to completely even out the film surface. 5 Let sample dry for overnight.

11 Pat Add DA 948 Cogrinding in Epoxy Floor Coatings PROPERTIES EPOXY GREY EPOXY BLUE EPOXY GREY EPOXY BLUE INITIAL AFTER STABILITY 1 MONTH 50 0 C Wet Properties PAT ADD Reference PAT ADD Reference PAT ADD DA Reference PAT ADD DA Reference DA 948 Grades DA 948 Grades 948 Grades 948 Grades Viscosity Premix (cps) Viscosity after Grinding NA (cps) Viscosity of Paint (cps) Wet Film Thickness 1.8mm 1.8mm 1.8mm 1.8mm 1.8mm 1.8mm 1.8mm 1.8mm Dry Film Properties Gloss Film Surface (Dry Film) Levelling Good leveling Good leveling Good leveling Some cissing spots observed Good leveling Good leveling Good leveling Good leveling Floating No Very slight No Floatation No Very slight No Very slight floatation flotation floatation observed floatation flotation floatation flotation R_2214B

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14 Pat Add DA 948 Cogrinding in Epoxy Floor Coatings Shore D hardness : Chemical resistance tests : 10%NaOH, 5% CH3COOH, 30% H2SO4, 10% HCL solutions DI water, 1% Soap solution, Ethanol, Gasoline resistance PATCHAM additives have excellent film appearance than competitor samples PATCHAM additives have comparable chemical resistance results with the competitor.

15 POLYURETHANE FLOORING Primer : 1K Clear primer / sealer Top Coat: 2K Solvent free Polyurethane Pi Primer : 1k moisture cure primer Application : by brush DFT : 100 µm Top Coat : 2k Polyurethane solvent free coating Application : by scraper & spike roller DFT : 1.5 to 2.0 mm

16 POLYURETHANE FLOORING RAW MATERIALS PBW Desmophen PAT ADD DA Sylosiv A Barytes TiO Chrome green Desmophen Blank / PAT-ADD AF 70 / 0.50 Competitor TOTAL

17 POLYURETHANE FLOORING BLANK PAT ADD COMPETITOR PROPERTIES BLANK PAT ADD COMPETITOR SURFACE APPEARANCE So much micro foams & pin holes No foams No foams

18 Pat Add AF 70 in Epoxy High Built Floor Coating PROBLEM STATEMENT Customer had issue with the microfoams in the application of high built epoxy floor coating and had used a lot of high end additives such as defoamers where increasing the dosage has afffected some properties of the paint film and it is notcost effective.

19 Pat Add AF 70 in Epoxy High Built Floor Coating TESTING PROCEDURES Customer sample without Defoamerwas received. Blank sample was applied prior to test our additive and analyze the dry film appearance. The dry film without defoamer had lots of microfoams. Post addition Pat add Pt AF 70 is done at different dosages and mixed it well under stirrer. Samples were allowed to rest over night and the application was done on cement panels using spike roller. Foaming observation was taken after curing of the film.

20 Pat Add AF 70 in Epoxy High Built Floor Coating FORMULATIONS RM Base PBW Epoxy Resin 100% solid Reactive diluent Pig. TiO Pig. Black 0.41 Pig. Yellow oxide Mica Clay Aerosil 0.26 Leveling additive B : H Mixing Ratio 4 : 1 by weight Nonyl phenol Defoamer - Total 100

21 Pat Add AF 70 in Epoxy High Built Floor Coating TRIALS OF DOSAGING Pat-add AF 70 Post addition Film Observation 0.3% Only 1 or 2 visual microfoams 0.6% No visual microfoams, surface appearance need to improve 0.9% No visual microfoams, good surface appearance Pat-add AF 70 Mill base Post Addition Film Observation 0.3% 0.3% Very good film without any defect or foams 0.5% 0.5% Very good film without any defect or foams

22 Pat Add AF 70 in Epoxy High Built Floor Coating TRIALS OF DOSAGING Dosages Blank Post addition 0.3% % % Mill base Post Addition 0.3% 0.3% % 0.5%

23 Pat Add AF 70 in Epoxy High Built Floor Coating CONCLUSION Pat-add AF 70 is showing better de-foaming properties where it had eliminated the microfoams developed during processing and application of epoxy floor coating without adversely affecting the gloss and other physical properties.

24 Solvent Free Pigment Concentrates for High Built Coatings Pat Add DA 815 in Epoxy Resin

25 Solvent Free Pigment Concentrates PAT ADD DA 815 EPOXY FORMULATIONS RAW MATERIALS PW Rutile R 902 Special Black 4 Bay Ferrox Red Iron Oxide 130 Yellow Iron Oxide Chrome oxide Green Sudaperm Blue 2796 Hostaperm Pink E 02 PW 6 PBlk7 PR 101 PY 42 PG 17 PB 15:4 PR 122 Mill Base Epikote Lapox XR PAT ADD DA PAT ADD DA Pigment Aerosil R Let down Epikote Total SOP OF DISPERSANT 0.80% 38% 12% 10% 10% 35% 31% %SYNERGIST 1.7%

26 Solvent Free ee Pigment tconcentrates PAT ADD DA 815 EPOXY FORMULATIONS

27 Solvent Free ee Pigment tconcentrates