Product Brochures Fiber Crete Composite castables

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1 Product rochures Fiber rete omposite castables P.O. OX TL: +27 (016) THR RIVRS. RS FX: +27 (016) TLFOR STT LL: +27(0) UNNVILL -MIL: info@deltaref.com VRNIGING. RS Website:

2 Fiber rete omposite castables Introduction to Fiber rete omposite castables ackground We at elta Refractories have developed the Fiber rete range of castables for a very specific reason: our clients we needed a very strong castable with extreme thermal shock resistance properties. These castables find application in the industries where normal castables and bricks are failing due to a lack of sufficient thermal shock resistance properties and not enough mechanical strength at low, intermediate and high temperatures. Product Information The Fiber rete range of products are all composites of stainless steel and a ceramic matrix. The stainless steel needles provide the thermal shock resistance and the ceramic matrix acts as the binder system. The composition of the ceramic binder system and the grade and percentage stainless steel needles are parameters, which form part of product design in order to meet the specific needs of the end user. When we design the ceramic matrix, we may incorporate minerals and materials such as spinel, tabular alumina, corundum, fused alumina, andalusite, Si, zircon, zirconia, green chrome oxide, magnesia and others. The selection is of raw materials is influenced by the chemical and physical properties we aim to engineer into the final product. The same selection criteria are applied when selecting the grade and percentage stainless steel needles. Please contact our technical department for more information regarding the products and their properties as well as prices. These products are only supplied and sold as precast shapes. In order to make the precast, we require end user supplied drawings. Our ngineers will make drawings and after client approval, we can make moulds for the precast shapes. elow we list a few products we have designed and sold during the past few years. rand name escription elta Fiber rete 200 Tabular alumina based elta Fiber rete 201 ndalusite based elta Fiber rete 202 luminium metal resistant elta Fiber rete 203 Spinel based elta Fiber rete 204 lkali resistant elta Fiber rete 206 Tabular alumina and zirconia based elta Fiber rete 207 Tabular alumina and zircon based elta Fiber rete 208 Tabular alumina and magnesia based elta Fiber rete 209 Tabular alumina and zirconia based elta Fiber rete 210 Tabular alumina and green chrome oxide based elta Fiber rete 211 Tabular alumina and silicon carbide based Vereeniging, South frica Revised: 2013/08/05 Page 2 of 10

3 Fiber rete omposite castables Transfer ladle pouring Vereeniging, South frica Revised: 2013/08/05 Page 3 of 10

4 Fiber rete omposite castables asting ladle lip ring blocks THIR NGL PROJTION R 2000 R 1688 R R TIL OF LIFTING RINGS 75 O 30MM I 20MM T: 10/07/2013 RWN Y: L. GRFF RVISION No: 4 LINT: RLORMITTL N LINT RF NO: RWING No: N 07240/13 VOLUM: MTRIL: NSITY: m^3 LT FIR RT 200 RVISIONS: MSS: 3200 kg/m^ kg N TITL: NOT PPROV FOR MNUFTUR UNLSS SIGN T TIL OF SOKT FOR OLTS SIGNTUR TRNSFR LL LIP RING - SON TRIL Vereeniging, South frica Revised: 2013/08/05 Page 4 of 10

5 Fiber rete omposite castables Tundish corner pieces O NOT SL THIR NGL PROJTION IF IN OUT SK ate: Material: 30/11/2011 rcelormittal - Vanderbijlpark elta Fibre rete 200 rawn y: lient Ref No: L. Greeff N kg Scale: 1:10 rawing No: 044/1/11 lient: Revision No: 1 Revision: 01 - imension 02 - imension Title: Volume: Mass: ensity: m^ kg/m^3 Fiber rete 5 egree Insert for V1 & V2, Tundish orners Vereeniging, South frica Revised: 2013/08/05 Page 5 of 10

6 Fiber rete omposite castables Torpedo slag stopper O NOT SL PROJTION IF IN OUT SK Item Number 3 elta Fibre rete elta ast 415 Material Quantity Volume Mass (Item) Mass (Quantity) ensity m^ kg kg kg/m^ m^ kg kg kg/m^3 76,1 02 O ,16 42, O ate: lient: Revision No: 1 rawn y: Scale: 18/10/2011 L. Greeff 1:25 rcelormittal Vanderbijlpark lient Ref No: V /1/11 rawing No: Title: Rev: 01 iameter 02 Material Torpedo Slag Retainer Vereeniging, South frica Revised: 2013/08/05 Page 6 of 10

7 F Lauders Fiber rete omposite castables Vereeniging, South frica Revised: 2013/08/05 Page 7 of 10

8 Fiber rete omposite castables opper launder bend Vereeniging, South frica Revised: 2013/08/05 Page 8 of 10

9 Fiber rete omposite castables Slag scrapers THIR NGL PROJTION 185 O T: 25/06/2013 RLORMITTL VNRIJL RWN Y: L. GRFF RVISION No: 7 LINT: LINT RF NO: RWING No: N 114/7/13 VOLUM: MTRIL: LT FIR RT 200 NSITY: m^3 RVISIONS: MSS: 3200 kg/m^ kg N TITL: NOT PPROV FOR MNUFTUR UNLSS SIGN T SLGGING L - LT ONPT SIGNTUR Vereeniging, South frica Revised: 2013/08/05 Page 9 of 10

10 LT RFRTORIS (PTY) LT. Revised: 2013/08/05 Product(datasheet(for(elta(Fiber(rete (omposite(astables escription Remarks Max temp ao + SiO 2 l 2 O 3 MgO r 2 O 3 ZrO 2 Si Others S Mpa 110 g/cm 3 elta Fiber rete 200 Tabular alumina based 1200 >90 <10 > elta Fiber rete 201 ndalusite based 1200 <30 <80 <20 >120 >2.9 elta Fiber rete 202 luminium metal resistant 1200 <20 <70 <10 <10 > elta Fiber rete 203 Spinel based 1200 >80 <20 > elta Fiber rete 204 lkali resistant 1200 <70 >30 >120 >2.6 elta Fiber rete 206 Tabular alumina and zirconia based 1200 >70 <30 >3 > elta Fiber rete 207 Tabular alumina and zircon based 1200 <20 >70 <30 >3 > elta Fiber rete 208 Tabular alumina and magnesia based 1200 >70 <30 > elta Fiber rete 209 Tabular alumina and zirconia based 1200 >70 <30 >3 > elta Fiber rete 210 Tabular alumina and green chrome oxide based 1200 >70 <30 >3 > elta Fiber rete 211 Tabular alumina and silicon carbide based 1200 >30 <10 <60 >

Product Brochures Fiber Crete Composite Castables

Product Brochures Fiber Crete Composite Castables Product rochures Fiber rete omposite astables P.O. OX 264334 TL: +27 (016) 422 9955 THR RIVRS. RS. 1935. FX: +27 (016) 422 9991 9 TLFOR STT LL: +27(0) 82 774 3632 UNNVILL -MIL: info@deltaref.com VRNIGING.

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